IQ plus® 355 - Cisco-Eagle, Inc.
IQ plus® 355 - Cisco-Eagle, Inc.
IQ plus® 355 - Cisco-Eagle, Inc.
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<strong>IQ</strong> <strong>plus®</strong><br />
<strong>355</strong><br />
Digital Weight Indicator<br />
Version 1.1<br />
Installation Manual<br />
66503
Technical training seminars are available through Rice Lake Weighing Systems.<br />
Course descriptions and dates can be viewed at www.rlws.com or obtained by<br />
calling 715-234-9171 and asking for the training department.<br />
Copyright © 2002 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.<br />
Specifications subject to change without notice.<br />
Version 1.1, October 2002<br />
Contents<br />
About This Manual ................................................................................................................................... 1<br />
1.0 Introduction.................................................................................................................................. 1<br />
1.1 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1<br />
1.2 Front Panel Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2<br />
1.3 LED Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2<br />
1.4 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
1.4.1 Toggle Gross/Net Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
1.4.2 Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
1.4.3 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
1.4.4 Acquire Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
1.4.5 Remove Stored Tare Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
1.4.6 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />
2.0 Installation ................................................................................................................................... 4<br />
2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />
2.2 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />
2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />
2.3.1 Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />
2.3.2 Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />
2.3.3 Serial Communications and Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />
2.3.4 Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />
2.4 Analog Output Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7<br />
2.5 Enclosure Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7<br />
2.6 Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7<br />
2.7 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />
3.0 Configuration.............................................................................................................................. 12<br />
3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />
3.1.1 Revolution Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />
3.1.2 EDP Command Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />
3.1.3 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />
3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14<br />
3.2.1 Configuration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />
3.2.2 Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />
3.2.3 Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19<br />
3.2.4 Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19<br />
3.2.5 Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />
3.2.6 Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21<br />
3.2.7 Digital Input Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />
3.2.8 Analog Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23<br />
3.2.9 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23<br />
4.0 Calibration.................................................................................................................................. 24<br />
4.1 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24<br />
4.2 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />
4.3 Revolution<br />
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />
4.4 More About Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ii<br />
4.4.1 Adjusting Final Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
4.4.2 Zero Deadload A/D Counts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
4.4.3 Calculating the Span Coefficient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />
5.0 EDP Commands.......................................................................................................................... 27<br />
5.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />
5.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />
5.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
5.1.3 The RESETCONFIGURATION Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
5.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />
5.1.5 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />
5.2 Saving and Transferring Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />
5.2.1 Saving Indicator Data to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />
5.2.2 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />
6.0 Print Formatting ......................................................................................................................... 32<br />
6.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />
6.2 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />
6.2.1 Using the EDP Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />
6.2.2 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33<br />
6.2.3 Using Revolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33<br />
7.0 Appendix .................................................................................................................................... 34<br />
7.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />
7.1.1 Displayed Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />
7.1.2 Using the XE EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />
7.2 Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />
7.2.1 Using the P EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />
7.2.2 Using the ZZ EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />
7.3 Continuous Output (Stream) Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36<br />
7.4 ASCII Character Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37<br />
7.5 Front Panel Display Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39<br />
7.6 Conversion Factors for Secondary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />
7.7 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41<br />
7.7.1 DIGFLx<br />
Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41<br />
7.7.2 DFSENS and DFTHRH Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41<br />
7.7.3 Setting the Digital Filter Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42<br />
7.8 Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42<br />
7.9 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43<br />
7.10 Software Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44<br />
7.11 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45<br />
<strong>IQ</strong> plus <strong>355</strong> Limited Warranty ................................................................................................................ 46<br />
<strong>IQ</strong> plus <strong>355</strong> Installation Manual
About This Manual<br />
This manual is intended for use by service technicians<br />
responsible for installing and servicing <strong>IQ</strong> <strong>plus®</strong><br />
<strong>355</strong><br />
digital weight indicators. This manual applies to<br />
indicators using Version 1.1 of the <strong>IQ</strong> plus <strong>355</strong><br />
software. See Section 7.10 on page 44 for a summary<br />
of software changes included in this release.<br />
Configuration and calibration of the indicator can be<br />
accomplished using the indicator front panel keys, the<br />
EDP command set, or Version 2.5 or later of the<br />
Revolution<br />
configuration utility. See Section 3.1 on<br />
page 12 for information about configuration methods.<br />
1.0 Introduction<br />
The <strong>IQ</strong> plus <strong>355</strong> is a single-channel digital weight<br />
indicator housed in a NEMA 4X/IP66-rated stainless<br />
steel enclosure. The indicator front panel consists of a<br />
large (.8 in, 20 mm), six-digit, seven-segment LED<br />
display and five-button keypad. Features include:<br />
• Drives up to eight 350Ω<br />
or sixteen 700Ω<br />
load<br />
cells<br />
• Supports 4- and 6-wire load cell connections<br />
• Two configurable digital inputs<br />
• Electronic data processing (EDP) port for full<br />
duplex, RS-232 communications at up to<br />
9600 bps<br />
• Printer port for output-only RS-232 and 20<br />
mA current loop communications at up to<br />
9600 bps<br />
• Optional analog output module provides 0–10<br />
VDC or 4–20 mA tracking of gross or net<br />
weight values<br />
• Available in 115 VAC and 230 VAC versions<br />
The <strong>IQ</strong> plus <strong>355</strong> is NTEP-certified and Measurement<br />
Canada approved for Classes III, III HD, and III L at<br />
10,000 divisions. See Section 7.11 on page 45 for<br />
detailed specifications.<br />
Some procedures described in this<br />
Warning<br />
manual require work inside the<br />
indicator enclosure. These procedures<br />
are to be performed by qualified<br />
service personnel only.<br />
Authorized distributors and their employees<br />
can view or download this manual from the<br />
Rice Lake Weighing Systems distributor<br />
site at www.rlws.com.<br />
The Operator Card included with this manual<br />
provides basic operating instructions for users of the<br />
<strong>IQ</strong> plus <strong>355</strong>. Please leave the Operator Card with the<br />
indicator when installation and configuration are<br />
complete.<br />
1.1 Operating Modes<br />
The <strong>IQ</strong> plus <strong>355</strong> has three modes of operation:<br />
Normal (weighing) mode<br />
Normal mode is the “production” mode of the<br />
indicator. The indicator displays gross or net<br />
weights as required, using the LED annunciators<br />
described in Section 1.3 on page 2 to indicate<br />
scale status and the type of weight value<br />
displayed. Once configuration is complete and a<br />
legal seal is affixed to the back of the indicator,<br />
this is the only mode in which the <strong>IQ</strong> plus <strong>355</strong> can<br />
operate.<br />
Setup mode<br />
Most of the procedures described in this manual<br />
require the indicator to be in setup mode,<br />
including configuration and calibration.<br />
To enter setup mode, remove the large fillister<br />
head screw from the enclosure backplate. Insert a<br />
screwdriver or a similar tool into the access hole<br />
and press the setup switch once. The indicator<br />
display changes to show the word CONFIG.<br />
Test mode<br />
Test mode provides a number of diagnostic<br />
functions for the <strong>IQ</strong> plus <strong>355</strong> indicator. Like setup<br />
mode, test mode is entered using the setup switch.<br />
See Section 7.9 on page 43 for more information<br />
about entering and using test mode.<br />
Introduction<br />
1
1.2 Front Panel Keypad<br />
Figure 1-1 on page 2 shows the <strong>IQ</strong> plus <strong>355</strong> LED annunciators, keypad, and normal mode key functions.<br />
The symbols shown under the keys (representing up, down, enter, left, right) describe the key functions assigned<br />
in setup mode. In setup mode, the keys are used to navigate through menus, select digits within numeric values,<br />
and increment/decrement values. See Section 3.1.3 on page 13 for information about using the front panel keys<br />
in setup mode.<br />
2<br />
Gross<br />
Net<br />
Set gross weight<br />
to zero<br />
Figure 1-1. <strong>IQ</strong> plus <strong>355</strong> Front Panel, Showing LED Annunciators and Normal Mode Key Functions<br />
1.3 LED Annunciators<br />
The <strong>IQ</strong> plus <strong>355</strong> display uses a set of eight LED annunciators to provide additional information about the value<br />
being displayed:<br />
• Gross and Net annunciators are lit to show whether the displayed weight is a gross or net weight.<br />
• Center of zero (<br />
scale is zeroed.<br />
): Gross weight is within 0.25 graduations of zero. This annunciator lights when the<br />
• Standstill ( ): Scale is at standstill or within the specified motion band. Some operations, including<br />
•<br />
tare functions and printing, can only be done when the standstill symbol is shown.<br />
lb, kg, oz, and g annunciators indicate the units associated with the displayed value: lb=pounds,<br />
kg=kilograms, oz=ounces, g=grams.<br />
The displayed units can also be set to short tons (tn), metric tons (t), or NONE (no units information<br />
displayed). The lb and kg LEDs function as primary and secondary units annunciators for some<br />
combinations of primary and secondary units. If neither primary nor secondary units are lb, kg, oz, or g, the<br />
lb annunciator is lit for primary units, kg for secondary units.<br />
<strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
D I G I T A L W E I G H T I N D I C A T O R<br />
ZERO GROSS TARE UNITS PRINT<br />
NET<br />
B/N T<br />
Units<br />
Switch between<br />
gross and net<br />
weight display<br />
Acquire tare<br />
Switch between<br />
primary and<br />
secondary units<br />
NORMAL MODE KEY FUNCTIONS<br />
Send data to<br />
serial port<br />
lb<br />
kg<br />
oz<br />
g
Table 1-1 shows which annunciators are used for all combinations of configured primary and secondary units.<br />
For example:<br />
• If the primary unit is pounds (lb) and the secondary unit is kilograms (kg), the lb LED is lit for primary<br />
units, kg for secondary units.<br />
• If the primary unit is pounds (lb) and the secondary unit is short tons (tn), the lb LED is lit for primary<br />
units, kg for secondary units. There is no LED for short tons, so the kg LED is used as the secondary<br />
units annunciator.<br />
• If the primary unit is short tons (tn) and the secondary unit is pounds (lb), the lb LED is lit for primary<br />
units (tn), and kg is lit for secondary units (lb). Because there is no LED for short tons, the lb and kg<br />
LEDs are used as primary and secondary units annunciators.<br />
See Section 3.2.2 for more information about configuring primary and secondary display units.<br />
Primary Unit<br />
1.4 Indicator Operations<br />
Basic <strong>IQ</strong> plus <strong>355</strong> operations are summarized below.<br />
1.4.1 Toggle Gross/Net Mode<br />
Press the GROSS/NET key to switch the display mode<br />
from gross to net, or from net to gross. If a tare value<br />
has been entered or acquired, the net value is the gross<br />
weight minus the tare.<br />
Gross mode is shown by the Gross annunciator; net<br />
mode is shown by the Net annunciator.<br />
1.4.2 Toggle Units<br />
Press the UNITS key to switch between primary and<br />
secondary units. The units LED to the right of the<br />
display is lit.<br />
1.4.3 Zero Scale<br />
1. In gross mode, remove all weight from the<br />
scale and wait for the standstill annunciator<br />
( ).<br />
2. Press the ZERO key. The center of zero<br />
( ) annunciator lights to indicate the<br />
scale is zeroed.<br />
Secondary Unit<br />
lb kg oz g tn t none<br />
lb lb / lb lb / kg lb / oz lb / g lb / kg<br />
kg kg / lb kg / kg kg / oz kg / g lb / kg<br />
oz oz / lb oz / kg oz / oz oz / g oz / kg<br />
g g / lb g / kg g / oz g / g g / kg<br />
tn lb / kg lb / kg lb / oz lb / g lb / lb lb / kg lb / kg<br />
t lb / kg lb / lb lb / kg<br />
none lb / kg lb / kg lb / lb<br />
Table 1-1. Units Annunciators, Showing Primary / Secondary LEDs Used for All Configurations<br />
1.4.4 Acquire Tare<br />
1. Place container on scale and wait for the<br />
standstill annunciator ( ).<br />
2. Press the TARE key to acquire the tare weight<br />
of the container. The indicator switches to net<br />
mode.<br />
1.4.5 Remove Stored Tare Value<br />
1. Remove all weight from the scale and wait for<br />
the standstill annunciator ( ).<br />
2. Press the TARE key. The indicator switches to<br />
gross mode, indicating the tare value has been<br />
removed.<br />
1.4.6 Print Ticket<br />
1. Wait for the standstill annunciator ( ).<br />
2. Press the PRINT key to send data to the serial<br />
port.<br />
Introduction<br />
3
2.0 Installation<br />
This section describes procedures for connecting load<br />
cells, digital inputs, and serial communications cables<br />
to the <strong>IQ</strong> plus <strong>355</strong> indicator. Instructions for field<br />
installation of the analog output option and<br />
replacement of the CPU board are included, along<br />
with assembly drawings and parts lists for the service<br />
technician.<br />
4<br />
Caution<br />
• Use a wrist strap to ground yourself and protect<br />
components from electrostatic discharge (ESD)<br />
when working inside the indicator enclosure.<br />
• This unit uses double pole/neutral fusing which<br />
could create an electric shock hazard. Procedures<br />
requiring work inside the indicator must be<br />
performed by qualified service personnel only.<br />
• The supply cord serves as the power disconnect for<br />
the <strong>IQ</strong> plus <strong>355</strong>. The power outlet supplying the<br />
indicator must be installed near the unit and be<br />
easily accessible<br />
2.1 Unpacking and Assembly<br />
Immediately after unpacking, visually inspect the <strong>IQ</strong><br />
plus <strong>355</strong> to ensure all components are included and<br />
undamaged. The shipping carton should contain the<br />
indicator with attached tilt stand, this manual, and a<br />
parts kit. If any parts were damaged in shipment,<br />
notify Rice Lake Weighing Systems and the shipper<br />
immediately.<br />
The parts kit contains the items listed below:<br />
• Capacity, identification, and annunciator<br />
labels. Annunciator labels (PN 53374)<br />
provide replacement overlay decals for<br />
labeling primary and secondary units LEDs.<br />
• 6-position screw terminal (PN 70599) for<br />
connector J1 and a 7-position screw terminal<br />
(PN 70600) for connector J4 (see Figure 2-3<br />
on page 5).<br />
• Two 8-32NC x 7/16 fillister head screws (PN<br />
30623). These screws occupy the holes below<br />
and on either side of the setup screw on the<br />
indicator backplate (see Figure 2-4 on page<br />
7).<br />
• Four 8-32NC x 3/8 machine screws (PN<br />
14862) for the indicator backplate (see #24 in<br />
Figure 2-5 on page 9).<br />
• Six neoprene washers (PN 45042) for<br />
backplate screws included in the parts kit.<br />
• Four rubber bumpers (“feet”) for the tilt stand,<br />
PN 42149.<br />
• Five cable ties, PN 15631.<br />
• Two ferrites (PN 66730), used to reduce<br />
susceptibility to radiate electromagnet<br />
<strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
interference and EMI installation instructions<br />
(PN 67970).<br />
• Three each of grounding clamps (PN 67550),<br />
external tooth lock washers (PN 15133), and<br />
kep nuts (PN 14676) for cable shield<br />
grounding against the backplate.<br />
2.2 Enclosure Disassembly<br />
The indicator enclosure must be opened to connect<br />
cables for load cells, communications, digital inputs,<br />
and analog output.<br />
Warning<br />
The <strong>IQ</strong> plus <strong>355</strong> has no on/off switch.<br />
Before opening the unit, ensure the<br />
power cord is disconnected from the<br />
power outlet.<br />
Ensure power to the indicator is disconnected, then<br />
place the indicator face-down on an antistatic work<br />
mat. Remove the screws that hold the backplate to the<br />
enclosure body, then lift the backplate away from the<br />
enclosure and set it aside.<br />
2.3 Cable Connections<br />
The <strong>IQ</strong> plus <strong>355</strong> provides four cord grips for cabling<br />
into the indicator: one for the power cord, three to<br />
accommodate load cell, communications, digital<br />
inputs, and analog output cables. Two of the three free<br />
cord grips come with a plug installed to prevent<br />
moisture from entering the enclosure. Depending on<br />
your application, remove the plug from any cord grip<br />
that will be used and install cables as required.<br />
NOTE: Because the <strong>IQ</strong> plus <strong>355</strong> has no on/off switch,<br />
the power cord serves as the power disconnect. The<br />
power outlet must be located close enough to the<br />
indicator to allow the operator to easily disconnect<br />
power to the unit.<br />
Figure 2-1 shows the recommended assignments for<br />
the <strong>IQ</strong> plus <strong>355</strong> cord grips.<br />
Load Cell Cable<br />
Serial Communications<br />
Analog Output, Digital Input<br />
AC Power Cord<br />
Figure 2-1. Recommended Cord Grip Assignments
2.3.1 Cable Grounding<br />
Except for the power cord, all cables routed through<br />
the cord grips should be grounded against the<br />
indicator backplate. Do the following to ground<br />
shielded cables:<br />
• Use the lockwashers, clamps, and kep nuts<br />
provided in the parts kit to install grounding<br />
clamps on the backplate studs adjacent to cord<br />
grips. Install grounding clamps only for cord<br />
grips that will be used; do not tighten nuts.<br />
• Route cables through cord grips and grounding<br />
clamps to determine cable lengths required to<br />
reach cable connectors. Mark cables to remove<br />
insulation and shield as described below:<br />
• For cables with foil shielding, strip insulation<br />
and foil from the cable half an inch (15 mm)<br />
past the grounding clamp (see Figure 2-2).<br />
Fold the foil shield back on the cable where<br />
the cable passes through the clamp. Ensure<br />
silver (conductive) side of foil is turned<br />
outward for contact with the grounding<br />
clamp.<br />
• For cables with braided shielding, strip cable<br />
insulation and braided shield from a point just<br />
past the grounding clamp. Strip another half<br />
inch (15 mm) of insulation only to expose the<br />
braid where the cable passes through the<br />
clamp (see Figure 2-2).<br />
To setup switch<br />
JP4<br />
–EXC<br />
+EXC<br />
–SENSE<br />
+SENSE<br />
–SIG<br />
+SIG<br />
6<br />
5<br />
4<br />
3<br />
EEPROM<br />
LOAD CELL CONNECTOR<br />
2<br />
1 J1<br />
JP2<br />
JP1<br />
Microprocessor<br />
X2<br />
U4<br />
LED DRIVER<br />
ON OFF<br />
SET/ISP<br />
A/D Converter<br />
Load cell<br />
compensation jumper<br />
Figure 2-3. <strong>IQ</strong> plus <strong>355</strong> CPU and Power Supply Board<br />
<br />
• For load cell cables, cut the shield wire just past<br />
the grounding clamp. Shield wire function is<br />
provided by contact between the cable shield<br />
and the grounding clamp.<br />
• Route stripped cables through cord grips and<br />
clamps. Ensure shields contact grounding<br />
clamps as shown in Figure 2-2. Tighten<br />
grounding clamp nuts.<br />
• Finish installation using cable mounts and ties to<br />
secure cables inside of indicator enclosure.<br />
NOTE: Install lockwashers<br />
first, against backplate,<br />
Cord grip<br />
under grounding clamp<br />
Cut insulation here<br />
for braided cables<br />
Insulated cable Braid<br />
Foil (silver side out)<br />
Grounding clamp<br />
Length<br />
Shield wire (cut)Cut<br />
insulation here<br />
for foil-shielded cables<br />
of foil before folding<br />
back on cable insulation<br />
Figure 2-2. Grounding Clamp Attachment for Foil-Shielded<br />
and Braided Cabling<br />
+<br />
J7<br />
GND<br />
EDPT<br />
Keypad Connector<br />
GND<br />
EDPR<br />
PRMA<br />
PRT<br />
IN2<br />
IN1<br />
1 2 3 4 5 6 7<br />
J4 SERIAL COMM & DIGITAL IN<br />
U5<br />
LED DRIVER<br />
Transformer<br />
F2 F1<br />
JP7<br />
Blue wire<br />
Brown wire<br />
GND<br />
C23<br />
– +<br />
BR1<br />
+<br />
DIGITAL<br />
+5V<br />
TEST<br />
ANALOG<br />
GND<br />
ANALOG<br />
+5V<br />
TEST<br />
C67<br />
MECCA1<br />
Installation<br />
C66<br />
+<br />
JMP4<br />
VR1<br />
C24<br />
VR2<br />
+<br />
C25 +<br />
VR3<br />
ANALOG<br />
–5V<br />
TEST<br />
5
2.3.2 Load Cells<br />
To attach cable from a load cell or junction box,<br />
remove connector J1 from the board. The connector<br />
plugs into a header on the board as shown in<br />
Figure 2-6 on page 10.<br />
NOTE: Early versions of the <strong>IQ</strong> plus <strong>355</strong> CPU board used<br />
a 7-pin load cell connector. The 7-pin connector is not<br />
compatible with the current 6-pin header.<br />
Wire the load cell cable from the load cell or junction<br />
box to connector J1 as shown in Table 2-1. If using<br />
6-wire load cell cable (with sense wires), remove<br />
jumpers JP1 and JP2 before reinstalling connector J1<br />
(see Figure 2-3). For 4-wire installation, leave<br />
jumpers JP1 and JP2 on.<br />
When connections are complete, reinstall connector<br />
J1 onto the header so that it snaps securely into place.<br />
Use two cable ties to secure the load cell cable to the<br />
inside of the enclosure.<br />
J1 Pin Function<br />
1 +SIG<br />
2 –SIG<br />
3 +SENSE<br />
4 –SENSE<br />
5 +EXC<br />
6 –EXC<br />
NOTES:<br />
• Use grounding procedure described in Section 2.3.1<br />
on page 5.<br />
• For 6-wire connections, remove jumpers JP1 and JP2.<br />
Table 2-1. J1 Pin Assignments<br />
Setting the Load Cell Compensation Jumper<br />
The load cell compensation jumper (above the A/D<br />
converter location on the CPU board; see Figure 2-3<br />
on page 5) must be set ON for load cells with<br />
unbalanced bridges. The compensation jumper has the<br />
effect of lowering the positive excitation voltage.<br />
Uncompensated unbalanced load cells can cause<br />
instability or calibration errors.<br />
For RL1040 and RL1042 load cells, set the<br />
compensation jumper as follows:<br />
• RL1040 load cells: jumper OFF<br />
• RL1042 load cells: jumper ON<br />
For other load cell types, use the following procedure<br />
to determine the correct jumper position;<br />
1. Disconnect load cell from indicator and use<br />
an ohmmeter to measure the following:<br />
• +EXC to +SIG, +EXC to –SIG<br />
• –EXC to +SIG, –EXC to –SIG<br />
Measured values between the excitation line<br />
and each of the signal lines should be within<br />
2–3Ω.<br />
6 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
2. If the +EXC measurements are ≥ 5% larger<br />
than the –EXC measurements, set the<br />
compensation jumper in the ON position. If<br />
the +EXC measurements are < 5% greater (or<br />
are less) than the –EXC measurements, set the<br />
jumper in the OFF position.<br />
2.3.3 Serial Communications and Digital Inputs<br />
To attach serial communications and digital input<br />
cables, remove connector J4 from the board.<br />
Connector J4 provides connections for the EDP<br />
(Electronic Data Processing) port, printer port, and<br />
two digital inputs. Connect communications and<br />
digital input cables to connector J4 as shown in<br />
Table 2-2.<br />
Once cables are attached, reconnect J4 to the header<br />
on the board (see Figure 2-6 on page 10). Use cable<br />
ties to secure serial and digital input cables to the<br />
inside of the enclosure.<br />
The EDP port supports RS-232 communications only;<br />
the printer port provides either active 20 mA output or<br />
RS-232 transmission. Both ports are configured using<br />
the SERIAL menu. See Section 3.0 on page 12 for<br />
configuration information.<br />
Digital inputs can be set to provide several indicator<br />
functions, including all keypad functions. The inputs<br />
are active (on) with low voltage (0 VDC) and can be<br />
driven by TTL or 5V logic without additional<br />
hardware. Use the DIG IN menu to configure the<br />
digital inputs.<br />
Port J4 Pin Label Function<br />
EDP Port 1 EDPT RS-232 TxD<br />
2 GND RS-232 Ground /<br />
–20 mA OUT<br />
3 EDPR RS-232 RxD<br />
Printer Port 4 PRMA +20 mA OUT<br />
5 PRT RS-232 TxD<br />
Digital Inputs 6 IN2 Digital Input 2<br />
7 IN1 Digital Input 1<br />
Table 2-2. J4 Pin Assignments
2.3.4 Analog Output<br />
If the optional analog output module is installed,<br />
attach the output cable to connector J1 on the analog<br />
output board. Table 2-3 lists the analog output pin<br />
assignments.<br />
Use the ALGOUT menu to configure and calibrate the<br />
analog output module when cabling is complete. See<br />
Section 2.4 for information about installing the analog<br />
output module.<br />
Pin Signal<br />
1 + Current Out<br />
2 – Current Out<br />
3 + Voltage Out<br />
4 – Voltage Out<br />
Table 2-3. Analog Output Module Pin Assignments<br />
2.4 Analog Output Module Installation<br />
To install or replace the analog output module, follow<br />
the steps listed in Section 2.2 on page 4 for opening<br />
the <strong>IQ</strong> plus <strong>355</strong> enclosure.<br />
Mount the analog output module on its standoffs in<br />
the location shown in Figure 2-3 on page 5 and plug<br />
the module input into connector J5 on the <strong>IQ</strong> plus <strong>355</strong><br />
board. Connect output cable to the analog output<br />
module as shown in Table 2-3, then reassemble the<br />
enclosure (Section 2.5).<br />
See Section 7.8 on page 42 for analog output<br />
calibration procedures.<br />
2.5 Enclosure Reassembly<br />
Once cabling is complete, position the backplate over<br />
the enclosure and reinstall the backplate screws. Use<br />
the torque pattern shown in Figure 2-4 to prevent<br />
distorting the backplate gasket. Torque screws to 15<br />
in-lb (1.7 N-m).<br />
1<br />
3<br />
Torque pattern<br />
Fillister head screws<br />
10<br />
Torque backplate screws to 15 in-lb (1.7 N-m)<br />
5 6<br />
Setup switch access screw<br />
7<br />
Figure 2-4. <strong>IQ</strong> plus <strong>355</strong> Enclosure Backplate<br />
8<br />
9<br />
4<br />
2<br />
2.6 Board Removal<br />
If you must remove the <strong>IQ</strong> plus <strong>355</strong> CPU board, use<br />
the following procedure:<br />
1. Disconnect power to the indicator. Loosen<br />
cord grips and remove backplate as described<br />
in Section 2.2 on page 4.<br />
2. Unplug connectors J1 (load cell cable), J4<br />
(serial communications and digital inputs), J7<br />
(keypad ribbon cable), and JP4 (setup switch).<br />
Remove blue and brown power input wires at<br />
JP7. If an analog output board is installed,<br />
disconnect the analog output cable. See<br />
Figure 2-3 on page 5 for connector locations.<br />
3. Remove the four nuts from the corners of the<br />
CPU board, then lift the board out of the<br />
enclosure.<br />
To replace the CPU board, reverse the above<br />
procedure. Be sure to reinstall cable ties to secure all<br />
cables inside the indicator enclosure.<br />
Installation 7
2.7 Replacement Parts<br />
Table 2-4 lists replacement parts for the <strong>IQ</strong> plus <strong>355</strong>, including all parts referenced in Figures 2-5 through 2-9.<br />
Ref<br />
Number PN Description (Quantity) Figure<br />
1 14626 Kep nuts, 8-32NC hex (3) Figure 2-5 on page 9, Figure 2-8 on page 11<br />
2 52211 Display and CPU board assembly, 115 VAC (1) Figure 2-6 on page 10<br />
52210 Display and CPU board assembly, 230 VAC (1)<br />
3 15365 Board mounting spacers (4)<br />
4 39017 Enclosure backplate (1) Figure 2-5 on page 9<br />
5 15626 Cable grips, PG9 (3)<br />
6 30375 Nylon seal rings for cable grips (3)<br />
7 15627 Locknuts, PCN9 (3)<br />
8 19538 Cable grip plugs (2)<br />
9 45042* Sealing washers (4)<br />
10 44676 Sealing washer for setup switch access screw (1)<br />
11 42640 Setup switch access screw, 1/4 x 28NF x 1/4 (1)<br />
12 41965 Power cord assembly, 115VAC (1) Figure 2-5 on page 9, Figure 2-7 on page 11<br />
45254 Power cord assembly, 230VAC (1)<br />
13 41964 Line filter assembly (1) Figure 2-7 on page 11<br />
14 14621 Kep nuts, 6-32NC hex (4) Figure 2-6 on page 10<br />
16 68403 Four-cornered wing knobs for tilt stand (2) Figure 2-5 on page 9<br />
30342 Two-cornered wing knobs for tilt stand (2)<br />
17 29635 Tilt stand (1)<br />
18 15144 Nylon washers for tilt stand, 1/4x1x1/16 (2)<br />
20 15134 Lock washers, internal tooth, No. 8 , Type A (4)<br />
22 50556 Overlay membrane panel (1) Figure 2-9 on page 11<br />
23 50555 Enclosure (1)<br />
24 14862* Screws, 8-32NC x 3/8 (4) Figure 2-5 on page 9<br />
26 45043 Ground wire, 4-in., No. 8 (1)<br />
27 39037 Backplate gasket (1) Figure 2-5 on page 9<br />
28 51974 Setup switch assembly (1) Figure 2-7 on page 11<br />
29 16892 Ground/Earth Label (1)<br />
30 15650* Cable tie mounts (8) Figure 2-6 on page 10<br />
31 45302 Line filter standoffs (2) Figure 2-7 on page 11<br />
33 15131 Lock washers, external tooth, No. 6, Type A (8) Figure 2-6 on page 10<br />
— 70600 7-position connectors for J4, and J12 (2) Figure 2-3 on page 5<br />
— 70599 6-position connectors for J1 (1)<br />
— 53848 200 mA TR5 subminiature fuses (2), 115 VAC F1 and F2 in Figure 2-3 on page 5<br />
53881 100 mA TR5 subminiature fuses (2), 230 VAC<br />
(See Caution below)<br />
* Additional parts included in parts kit.<br />
Caution<br />
For protection against risk of fire, replace fuses only with same type and rating fuse.<br />
See Section 7.11 on page 45 for complete fuse specifications.<br />
8 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Table 2-4. Replacement Parts
9/4X<br />
27<br />
10<br />
11<br />
12<br />
20/4X<br />
1/3X<br />
26<br />
24/4X<br />
ZERO<br />
GROSS<br />
NET<br />
TARE<br />
UNITS<br />
PRINT<br />
To Line Filter<br />
See Line Filter<br />
and<br />
Ground Post<br />
Assembly<br />
4<br />
Figure 2-5. <strong>IQ</strong> plus <strong>355</strong> Backplate and Tilt Stand Assemblies<br />
8<br />
7<br />
6<br />
5<br />
18<br />
17<br />
16<br />
Installation 9
10 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
JP4<br />
J1<br />
Cable tie mounts<br />
for setup switch wires<br />
To setup switch<br />
J4<br />
J7<br />
Blue wire<br />
14/4X<br />
30/8X<br />
3/4X<br />
Figure 2-6. <strong>IQ</strong> plus <strong>355</strong> Enclosure and CPU Board<br />
2<br />
See JP7 detail below<br />
Cable tie<br />
33/8X<br />
Cable tie mounts<br />
for line filter<br />
Brown wire<br />
Line Filter Connection to JP7<br />
AC power in from line filter
Ground Post<br />
Assembly<br />
29<br />
13<br />
26<br />
AC input to CPU board JP7<br />
Figure 2-7. Line Filter Assembly<br />
23<br />
12<br />
22<br />
31<br />
28<br />
Setup switch connection<br />
to JP4 on CPU board<br />
ZERO<br />
GROSS<br />
NET<br />
To backplate<br />
ground post<br />
Figure 2-9. <strong>IQ</strong> plus <strong>355</strong> Enclosure and Overlay<br />
TARE<br />
UNITS<br />
1/3X<br />
To line filter<br />
To power cord<br />
Figure 2-8. Ground Post Assembly<br />
PRINT<br />
To CPU board J7<br />
Installation 11
3.0 Configuration<br />
To configure the <strong>IQ</strong> plus <strong>355</strong> indicator, the indicator<br />
must be placed in setup mode. The setup switch is<br />
accessed by removing the large fillister head screw on<br />
the enclosure backplate. Switch position is changed<br />
by inserting a screwdriver into the access hole and<br />
pressing the switch.<br />
When the indicator is placed in setup mode, the word<br />
CONFIG is shown on the display. The CONFIG menu<br />
is the first of nine main menus used to configure the<br />
indicator. Detailed descriptions of these menus are<br />
given in Section 3.2. When configuration is complete,<br />
return to the CONFIG menu and press the (ZERO)<br />
key to exit setup mode, then replace the setup switch<br />
access screw.<br />
3.1 Configuration Methods<br />
The <strong>IQ</strong> plus <strong>355</strong> indicator can be configured by using<br />
the front panel keys to navigate through a series of<br />
configuration menus or by sending commands or<br />
configuration data to the EDP port. Configuration<br />
using the menus is described in Section 3.1.3.<br />
Configuration using the EDP port can be<br />
accomplished using either the EDP command set<br />
described in Section 5.0 or Version 2.5 or later of the<br />
Revolution configuration utility.<br />
3.1.1 Revolution Configuration<br />
The Revolution configuration utility provides the<br />
preferred method for configuring the <strong>IQ</strong> plus <strong>355</strong><br />
indicator. Revolution runs on a personal computer to<br />
set configuration parameters for the indicator. When<br />
Revolution configuration is complete, configuration<br />
data is downloaded to the indicator.<br />
Figure 3-1. Sample Revolution Configuration Display<br />
12 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Revolution supports both uploading and downloading<br />
of indicator configuration data. This capability allows<br />
configuration data to be retrieved from one indicator,<br />
edited, then downloaded to another.<br />
To use Revolution, do the following:<br />
1. Install Revolution on an IBM-compatible<br />
personal computer running Windows ® 3.11 or<br />
Windows 95. Minimum system requirements<br />
are 4MB of extended memory and at least<br />
5MB of available hard disk space.<br />
2. With both indicator and PC powered off,<br />
connect the PC serial port to the RS-232 pins<br />
on the indicator EDP port.<br />
3. Power up the PC and the indicator. Use the<br />
setup switch to place the indicator in setup<br />
mode.<br />
4. Start the Revolution program.<br />
Figure 3-1 shows an example of one of the Revolution<br />
configuration displays.<br />
Revolution provides online help for each of its<br />
configuration displays. Parameter descriptions<br />
provided in this manual for front panel configuration<br />
can also be used when configuring the indicator using<br />
Revolution: the interface is different, but the<br />
parameters set are the same.<br />
3.1.2 EDP Command Configuration<br />
The EDP command set can be used to configure the<br />
<strong>IQ</strong> plus <strong>355</strong> indicator using a personal computer,<br />
terminal, or remote keyboard. Like Revolution, EDP<br />
command configuration sends commands to the<br />
indicator EDP port; unlike Revolution, EDP<br />
commands can be sent using any external device<br />
capable of sending ASCII characters over a serial<br />
connection.<br />
EDP commands duplicate the functions available<br />
using the indicator front panel and provide some<br />
functions not otherwise available. EDP commands can<br />
be used to simulate pressing front panel keys, to<br />
configure the indicator, or to dump lists of parameter<br />
settings. See Section 5.0 on page 27 for more<br />
information about using the EDP command set.
3.1.3 Front Panel Configuration<br />
The <strong>IQ</strong> plus <strong>355</strong> indicator can be configured using a series of menus accessed through the indicator front panel<br />
when the indicator is in setup mode. Table 3-1 summarizes the functions of each of the main menus.<br />
Menu Menu Function<br />
CONFIG Configuration Configure grads, zero tracking, zero range, motion band, overload, tare function, sample rate,<br />
and digital filtering parameters.<br />
FORMAT Format Set format of primary and secondary units, display rate.<br />
CALIBR Calibration Calibrate indicator. See Section 4.0 on page 24 for calibration procedures.<br />
SERIAL Serial Configure EDP and printer serial ports.<br />
PROGRM Program Set power-up mode, regulatory mode, and consecutive number values.<br />
P FORMT Print Format Set print format used for gross and net tickets. See Section 5.0 for more information.<br />
DIG IN Digital Input Assign digital input functions.<br />
ALGOUT Analog Output Configure analog output module. Used only if analog output option is installed.<br />
VERSION Version Display installed software version number.<br />
Table 3-1. <strong>IQ</strong> plus <strong>355</strong> Menu Summary<br />
ZERO GROSS TARE UNITS PRINT<br />
NET<br />
B/N Units<br />
Move UP /<br />
<strong>Inc</strong>rement Value<br />
Figure 3-2. Front Panel Key Functions in Setup Mode<br />
Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-2).<br />
The UNITS ( ) and PRINT ( ) keys scroll left and right (horizontally) on the same menu level; ZERO ( ) and<br />
GROSS/NET ( ) move up and down (vertically) to different menu levels. The TARE key ( ) serves as an Enter<br />
key for selecting parameter values within the menus. A label under each of these keys identifies the direction<br />
provided by the key when navigating through the setup menus.<br />
1 st Level<br />
Parameter<br />
2 nd Level<br />
Parameter<br />
Default value<br />
Move DOWN /<br />
Decrement Value<br />
ENTER Value<br />
Move LEFT /<br />
Previous<br />
SETUP MODE KEY FUNCTIONS<br />
Value Value Value<br />
When moving through values below the first menu level, press to return to the level<br />
above. Press or to move to the next parameter on the level above.<br />
Figure 3-3. Setup Mode Menu Navigation<br />
Move RIGHT /<br />
Next<br />
1 st Level<br />
Parameter<br />
2 nd Level<br />
Parameter<br />
Configuration 13
To select a parameter, press or to scroll left or<br />
right until the desired menu group appears on the<br />
display, then press to move down to the submenu or<br />
parameter you want. When moving through the menu<br />
parameters, the default or previously selected value<br />
appears first on the display.<br />
To change a parameter value, scroll left or right to<br />
view the values for that parameter. When the desired<br />
value appears on the display, press to select the<br />
value and move back up one level. To edit numerical<br />
values, use the navigation keys to select the digit and<br />
to increment or decrement the value (see Figure 3-4).<br />
14 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
0 0 0 0 0 0<br />
When editing numeric values, press or to change the<br />
digit selected. Press or to increment or decrement the<br />
value of the selected digit.<br />
Press to save the value entered and return to the level above.<br />
Figure 3-4. Editing Procedure for Numeric Values<br />
3.2 Menu Structures and Parameter Descriptions<br />
The following sections provide graphic representations of the <strong>IQ</strong> plus <strong>355</strong> menu structures. In the actual menu<br />
structure, the settings you choose under each parameter are arranged horizontally. To save page space, menu<br />
choices are shown in vertical columns. The factory default setting appears at the top of each column.<br />
Most menu diagrams are accompanied by a table that describes all parameters and parameter values associated<br />
with that menu. Default parameter values are shown in bold type.
3.2.1 Configuration Menu<br />
CONFIG XXXXXXX FORMAT<br />
GRADS<br />
10000<br />
number<br />
DIGFL1<br />
2<br />
4<br />
8<br />
16<br />
32<br />
64<br />
1<br />
CONFIG Menu<br />
OFF<br />
0.5D<br />
1D<br />
3D<br />
Figure 3-5. Configuration Menu<br />
Parameter<br />
Level 2 submenus<br />
Choices Description<br />
GRADS 10000 Graduations. Specifies the number of full scale graduations. The value entered must be in<br />
number the range 1–100 000 and should be consistent with legal requirements and environmental<br />
limits on system resolution.<br />
ZTRKBN OFF<br />
0.5D<br />
1D<br />
3D<br />
CALIBR<br />
ZTRKBN ZRANGE<br />
DIGFL2<br />
2<br />
4<br />
8<br />
16<br />
32<br />
64<br />
1<br />
SERIAL<br />
1.9%<br />
100%<br />
PROGRM XXXXXXX PFORMT<br />
DIGFL3<br />
2<br />
4<br />
8<br />
16<br />
32<br />
64<br />
1<br />
MOTBAN<br />
1D<br />
2D<br />
3D<br />
5D<br />
10D<br />
20D<br />
OFF<br />
DIG IN<br />
To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions.<br />
Display divisions for primary and secondary units are specified on the FORMAT menu.<br />
Zero track band. Automatically zeroes the scale when within the range specified, as long<br />
as the input is within the configured zero range (ZRANGE parameter). Selections are ±<br />
display divisions. Maximum legal value varies depending on local regulations.<br />
Table 3-2. Configuration Menu Parameters<br />
XXXXXXX ALGOUT XXXXXXX VERS<br />
OVRLOA<br />
FS+2%<br />
FS+1D<br />
FS+9D<br />
FS<br />
DFSENS DFTHRH<br />
8OUT<br />
16OUT<br />
32OUT<br />
64OUT<br />
128OUT<br />
2OUT<br />
4OUT<br />
NONE<br />
2DD<br />
5DD<br />
10DD<br />
20DD<br />
50DD<br />
100DD<br />
200DD<br />
250DD<br />
SMPRAT<br />
15HZ<br />
30HZ<br />
3.75HZ<br />
7.5HZ<br />
TAREFN<br />
BOTH<br />
NOTARE<br />
PBTARE<br />
KEYED<br />
Configuration 15
CONFIG Menu<br />
ZRANGE 1.9%<br />
100%<br />
MOTBAN 1D<br />
2D<br />
3D<br />
5D<br />
10D<br />
20D<br />
OFF<br />
OVRLOA FS+2%<br />
FS+1D<br />
FS+9D<br />
FS<br />
SMPRAT 15HZ<br />
30HZ<br />
3.75HZ<br />
7.5HZ<br />
DIGFL1<br />
DIGFL2<br />
DIGFL3<br />
Parameter Choices Description<br />
2<br />
4<br />
8<br />
16<br />
32<br />
64<br />
1<br />
DFSENS 8OUT<br />
16OUT<br />
32OUT<br />
64OUT<br />
128OUT<br />
2OUT<br />
4OUT<br />
DFTHRH NONE<br />
2DD<br />
5DD<br />
10DD<br />
20DD<br />
50DD<br />
100DD<br />
200DD<br />
250DD<br />
TAREFN BOTH<br />
NOTARE<br />
PBTARE<br />
KEYED<br />
16 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Zero range. Selects the range within which the scale can be zeroed. The 1.9% selection is<br />
± 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at<br />
standstill to zero the scale. Use 1.9% for legal-for-trade applications.<br />
Motion band. Sets the level, in display divisions, at which scale motion is detected. If<br />
motion is not detected for 1 second or more, the standstill symbol lights. Some<br />
operations, including print, tare, and zero, require the scale to be at standstill. Maximum<br />
legal value varies depending on local regulations.<br />
If OFF is selected, ZTRKBN should also be set to OFF.<br />
Overload. Determines the point at which the display blanks and an out-of-range error<br />
message is displayed. Maximum legal value varies depending on local regulations.<br />
Sample rate. Selects measurement rate, in samples per second, of the analog-to-digital<br />
converter. Lower sample rate values provide greater signal noise immunity.<br />
Digital filtering. Selects the digital filtering rate used to reduce the effects of mechanical<br />
vibration from the immediate area of the scale.<br />
Choices indicate the number of A/D conversions that are averaged to obtain the<br />
displayed reading. A higher number gives a more accurate display by minimizing the<br />
effect of a few noisy readings, but slows down the settling rate of the indicator. See<br />
Section 7.7 on page 41 for more information on digital filtering.<br />
Digital filter cutout sensitivity. Specifies the number of consecutive readings that must fall<br />
outside the filter threshold (DFTHRH parameter) before digital filtering is suspended. If<br />
NONE is selected, the filter is always enabled.<br />
Digital filter cutout threshold. Specifies the filter threshold, in display divisions. When a<br />
specified number of consecutive scale readings (DFSENS parameter) fall outside of this<br />
threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.<br />
Tare function. Enables or disables push-button and keyed tares. Possible values are:<br />
BOTH: Both push-button and keyed tares are enabled<br />
NOTARE: No tare allowed (gross mode only)<br />
PBTARE: Push-button tares enabled<br />
KEYED: Keyed tare enabled<br />
Table 3-2. Configuration Menu Parameters (Continued)
3.2.2 Format Menu<br />
CONFIG XXXXXXX FORMAT<br />
PRIMAR SECNDR<br />
DECPNT<br />
888888<br />
888880<br />
8.88888<br />
88.8888<br />
888.888<br />
8888.88<br />
88888.8<br />
DSPDIV UNITS<br />
1D<br />
2D<br />
5D<br />
CALIBR<br />
Figure 3-6. Format Menu<br />
FORMAT Menu<br />
Parameter<br />
Level 2 submenus<br />
Choices Description<br />
PRIMAR DECPNT Specifies the decimal position, display divisions, and units used for the primary units. See<br />
DSPDIV<br />
UNITS<br />
Level 3 submenu parameter descriptions.<br />
SECNDR DECPNT Specifies the decimal position, display divisions, units, and conversion multiplier used for<br />
DSPDIV<br />
UNITS<br />
MULT<br />
MULEXP<br />
the secondary units. See Level 3 submenu parameter descriptions.<br />
DSPRAT 250MS<br />
500MS<br />
750MS<br />
1SEC<br />
1500MS<br />
2SEC<br />
2500MS<br />
3SEC<br />
4SEC<br />
6SEC<br />
8SEC<br />
LB<br />
KG<br />
OZ<br />
TN<br />
T<br />
G<br />
NONE<br />
SERIAL<br />
PROGRM XXXXXXX PFORMT<br />
DECPNT<br />
88888.8<br />
888888<br />
888880<br />
8.88888<br />
88.8888<br />
888.888<br />
8888.88<br />
Display rate. Sets the update rate for displayed values. Values are in milliseconds (MS) or<br />
seconds (SEC).<br />
Table 3-3. Format Menu Parameters<br />
XXXXXXX ALGOUT XXXXXXX VERS<br />
DSPDIV UNITS MULT<br />
5D<br />
2D<br />
DIG IN<br />
KG<br />
0.453592<br />
1D OZ number<br />
TN<br />
T<br />
G<br />
NONE<br />
LB<br />
MULEXP<br />
decimal<br />
position<br />
DSPRAT<br />
250MS<br />
500MS<br />
750MS<br />
1SEC<br />
1500MS<br />
2SEC<br />
2500MS<br />
3SEC<br />
4SEC<br />
6SEC<br />
8SEC<br />
Configuration 17
FORMAT Menu<br />
Parameter<br />
Level 3 submenus<br />
Choices Description<br />
Primary Units (PRIMAR Parameter)<br />
DECPNT 888888 Decimal point location. Specifies the location of the decimal point or dummy zeroes in the<br />
888880<br />
8.88888<br />
88.8888<br />
888.888<br />
8888.88<br />
88888.8<br />
primary unit display. Value should be consistent with local legal requirements.<br />
DSPDIV 1D<br />
2D<br />
5D<br />
UNITS LB<br />
KG<br />
OZ<br />
TN<br />
T<br />
G<br />
NONE<br />
Secondary Units (SECNDR Parameter)<br />
DECPNT 88888.8<br />
888888<br />
888880<br />
8.88888<br />
88.8888<br />
888.888<br />
8888.88<br />
DSPDIV 5D<br />
1D<br />
2D<br />
UNITS KG<br />
OZ<br />
TN<br />
T<br />
G<br />
LB<br />
NONE<br />
MULT 0.453592<br />
Enter other<br />
choices via<br />
keyboard<br />
MULEXP decimal<br />
position<br />
18 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Display divisions. Selects the minimum division size for the primary units displayed weight.<br />
Specifies primary units for displayed and printed weight. Values are: LB=pound;<br />
KG=kilogram; OZ=ounce; TN=short ton; T=metric ton; G=gram.<br />
NOTE: Indicators sold outside North America are configured with KG for both primary and<br />
secondary units.<br />
Decimal point location. Determines the location of the decimal point or dummy zeros in<br />
the secondary unit display.<br />
Display divisions. Selects the value of minimum division size of the displayed weight.<br />
Specifies secondary units for displayed and printed weight. Values are: KG=kilogram;<br />
OZ=ounce; TN=short ton; T=metric ton; G=gram; LB=pound.<br />
Multiplier. Specifies the conversion factor by which the primary units are multiplied to<br />
obtain the secondary units. The default is 0.453592, which is the conversion factor for<br />
changing pounds to kilograms. NOTE: This parameter does not display the decimal point<br />
location for some values less than 1; use the MULEXP parameter to shift the decimal<br />
position of the multiplier. See Section 7.6 on page 40 for a list of multipliers.<br />
To toggle between primary and secondary units, press the UNITS key.<br />
Multiplier exponent. Sets the decimal position for multiplier values.<br />
Table 3-3. Format Menu Parameters (Continued)
3.2.3 Calibration Menu<br />
See Section 4.0 on page 24 for calibration procedures.<br />
CONFIG XXXXXXX FORMAT<br />
WZERO<br />
*CAL*<br />
Display and edit<br />
zero calibration<br />
A/D count value<br />
CALIBR Menu<br />
CALIBR<br />
WVAL<br />
Display and edit<br />
test weight value<br />
SERIAL<br />
WSPAN<br />
*CAL*<br />
Display and edit<br />
span calibration<br />
A/D count value<br />
PROGRM XXXXXXX PFORMT<br />
REZERO<br />
*CAL*<br />
Press Enter to<br />
remove offset from<br />
zero and span<br />
calibrations<br />
Figure 3-7. Calibration Menu<br />
Parameter<br />
Level 2 submenus<br />
Choices Description<br />
WZERO — Display and edit the zero calibration A/D count value.<br />
WVAL —<br />
DO NOT adjust this value after WSPAN has been set!<br />
Display and edit the test weight value.<br />
WSPAN — Display and edit the span calibration A/D count value.<br />
REZERO — Press Enter to remove an offset value from the zero and span calibrations.<br />
Use this parameter only after WZERO and WSPAN have been set. See Section 4.1 on<br />
page 24 for more information about using this parameter.<br />
Table 3-4. Calibration Menu Parameters<br />
3.2.4 Serial Menu<br />
See Section 7.3 on page 36 for information about the <strong>IQ</strong> plus <strong>355</strong> serial data format.<br />
CONFIG FORMAT XXXXXXX<br />
PROGRM PFORMT XXXXXXX<br />
EDP PRINT<br />
BAUD<br />
9600<br />
300<br />
600<br />
1200<br />
2400<br />
4800<br />
BITS TERMIN<br />
7EVEN<br />
7ODD<br />
CALIBR<br />
8NONE CR/LF<br />
CR<br />
SERIAL<br />
EOLDLY<br />
000000<br />
number<br />
ECHO<br />
ON<br />
OFF<br />
Same as EDP<br />
Figure 3-8. Serial Menu<br />
DIG IN<br />
DIG IN<br />
XXXXXXX ALGOUT XXXXXXX VERS<br />
ALGOUT XXXXXXX XXXXXXX VERS<br />
STREAM<br />
OFF<br />
EDP<br />
PRN<br />
PRNDES<br />
EDP<br />
PRN<br />
Configuration 19
SERIAL Menu<br />
Parameter Choices Description<br />
Level 2 submenus<br />
EDP BAUD Specifies settings for baud rate, data bits, termination characters, and end-of-line delay used by<br />
BITS<br />
TERMIN<br />
EOLDLY<br />
the EDP port.<br />
PRINT BAUD<br />
BITS<br />
TERMIN<br />
EOLDLY<br />
STREAM OFF<br />
EDP<br />
PRN<br />
PRNDES EDP<br />
PRN<br />
3.2.5 Program Menu<br />
20 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Specifies settings for baud rate, data bits, termination characters, and end-of-line delay used by<br />
the printer port.<br />
Selects the serial port used for continuous transmission. See Section 7.3 on page 36 for<br />
information about the <strong>IQ</strong> plus <strong>355</strong> continuous data format.<br />
Print destination. Selects the port for data transmission when the PRINT key is pressed or the<br />
KPRINT EDP command is sent.<br />
Level 3 Submenus EDP Port and Printer Port<br />
BAUD 9600<br />
300<br />
600<br />
1200<br />
2400<br />
4800<br />
Baud rate. Selects the transmission speed for the EDP or printer port.<br />
BITS 8NONE<br />
7EVEN<br />
7ODD<br />
TERMIN CR/LF<br />
CR<br />
EOLDLY 0<br />
number<br />
ECHO OFF<br />
ON<br />
CONFIG XXXXXXX FORMAT<br />
PWRUPM<br />
GO NTEP<br />
DELAY<br />
OIML<br />
CANADA<br />
NONE<br />
Selects number of data bits and parity of data transmitted from the EDP or printer port.<br />
Termination character. Selects termination character for data sent from the EDP or printer port.<br />
End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is<br />
terminated to the beginning of the next formatted serial output. Value specified must be in the<br />
range 0-255, in tenths of a second (10 = 1 second).<br />
This command enables or disables echoing of the serial commands sent to the indicator.<br />
REGULA<br />
CALIBR<br />
Table 3-5. Serial Menu Parameters<br />
SERIAL<br />
CONSNU<br />
000000<br />
number<br />
PROGRM XXXXXXX PFORMT<br />
CONSTU<br />
000000<br />
number<br />
Figure 3-9. ProgramMenu<br />
DIG IN<br />
XXXXXXX ALGOUT XXXXXXX VERS
PROGRM Menu<br />
Parameter<br />
Level 2 submenus<br />
Choices Description<br />
PWRUPM GO<br />
Power up mode. In GO mode, the indicator goes into operation immediately after a brief power<br />
DELAY up display test.<br />
REGULA NTEP<br />
OIML<br />
CANADA<br />
NONE<br />
CONSNU 000000<br />
number<br />
CONSTU 000000<br />
number<br />
In DELAY mode, the indicator performs a power up display test, then enters a 30-second<br />
warm up period. If no motion is detected during the warm up period, the indicator becomes<br />
operational when the warm up period ends; if motion is detected, the delay timer is reset and<br />
the warm up period repeated.<br />
Regulatory mode. Specifies the regulatory agency having jurisdiction over the scale site.<br />
• OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than<br />
zero. NONE allows tares to be acquired at any weight value.<br />
• OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at<br />
no load. NONE allows tares to be cleared at any weight value.<br />
• NTEP and OIML modes allow a new tare to be acquired even if a tare is already present.<br />
In CANADA mode, the previous tare must be cleared before a new tare can be acquired.<br />
• NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net<br />
mode as long as the current weight is within the specified ZRANGE. In OIML mode, the<br />
scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode<br />
clears the tare.<br />
Consecutive numbering. Allows sequential numbering for print operations. The consecutive<br />
number value is incremented following each print operation.<br />
The initial value of this parameter is set to the start up value specified on the CONSTU<br />
parameter. Changing either CONSTU or CONSNU immediately resets the consecutive number<br />
used for printing.<br />
Consecutive number start up value. Specifies the initial consecutive number (CONSNU) value<br />
used when the indicator is powered on.<br />
Table 3-6. Program Menu Parameters<br />
3.2.6 Print Format Menu<br />
See Section 6.0 on page 32 for information about custom print formatting.<br />
CONFIG XXXXXXX FORMAT<br />
CALIBR<br />
SERIAL<br />
Press to insert a space<br />
before the active character<br />
Scroll left in format string<br />
Decrement ASCII value of active character<br />
PROGRM XXXXXXX PFORMT<br />
GFMT<br />
Display first 6<br />
characters of format<br />
Display and edit<br />
active character and<br />
ASCII value<br />
Delete active<br />
character<br />
Figure 3-10. Print Format Menu<br />
DIG IN<br />
XXXXXXX ALGOUT XXXXXXX VERS<br />
NFMT<br />
Same as GFMT<br />
Scroll right in format string<br />
<strong>Inc</strong>rement ASCII value of active character<br />
Configuration 21
3.2.7 Digital Input Menu<br />
CONFIG XXXXXXX FORMAT<br />
DIG IN Menu<br />
CALIBR<br />
22 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
SERIAL<br />
PROGRM XXXXXXX PFORMT<br />
Figure 3-11. Digital Input Menu<br />
DIGIN1<br />
Parameter<br />
Level 2 submenus<br />
Choices Description<br />
DIGIN1 OFF<br />
Specifies the function activated by digital inputs 1 and 2.<br />
DIGIN2 ZERO<br />
TARE<br />
NT/GRS<br />
UNITS<br />
DSPTAR<br />
PRINT<br />
CLRCN<br />
KBDLOC<br />
HOLD<br />
• ZERO, NT/GRS (net/gross mode toggle), TARE, UNITS, and PRINT provide the same<br />
functions as the front panel keys.<br />
• DSPTAR displays the current tare value.<br />
• CLRCN resets the consecutive number to the value specified on the CONSTU parameter<br />
(PROGRM menu).<br />
• KBDLOC disables the keypad while the digital input is held low.<br />
• HOLD holds the current display. Releasing this input clears the running average filter.<br />
DIG IN<br />
OFF<br />
ZERO<br />
TARE<br />
NT/GRS<br />
UNITS<br />
DSPTAR<br />
PRINT<br />
CLRCN<br />
Table 3-7. Digital Input Menu Parameters<br />
XXXXXXX ALGOUT XXXXXXX VERS<br />
DIGIN2<br />
OFF<br />
ZERO<br />
TARE<br />
NT/GRS<br />
UNITS<br />
DSPTAR<br />
PRINT<br />
CLRCN<br />
KBDLOC KBDLOC<br />
HOLD HOLD
3.2.8 Analog Output Menu<br />
The ALGOUT menu is used only if the analog output option is installed. If the analog output option is installed,<br />
configure all other indicator functions and calibrate the indicator (see Section 4.0 on page 24) before configuring<br />
the analog output. See Section 7.8 on page 42 for analog output calibration procedures.<br />
CONFIG XXXXXXX FORMAT<br />
SOURCE<br />
GROSS<br />
NET<br />
CALIBR<br />
SERIAL<br />
OFFSET ERRACT<br />
0%<br />
20%<br />
FULLSC<br />
HOLD<br />
PROGRM XXXXXXX PFORMT<br />
MIN<br />
000000<br />
number<br />
Figure 3-12. Analog Output Menu<br />
ALG OUT Menu<br />
Parameter<br />
Level 2 submenus<br />
Choices Description<br />
SOURCE GROSS<br />
NET<br />
Specifies the source tracked by the analog output.<br />
OFFSET 0%<br />
Zero offset. Selects whether the analog output supplies voltage (0–10 V) or current (4–20 mA)<br />
20% output. Select 0% for 0–10 V output; select 20% for 4–20 mA output.<br />
ERRACT FULLSC Error action. Specifies how the analog output responds to system error conditions.<br />
HOLD Possible values are:<br />
ZEROSC<br />
FULLSC Set to full value (10 V or 20 mA)<br />
HOLD: Hold current value<br />
MIN 000000<br />
ZEROSC: Set to zero value (0 V or 4 mA)<br />
Specifies the minimum weight value tracked by the analog output. Specify a weight value (in<br />
number primary units) in the range 0–999 990.<br />
MAX 010000 Specifies the maximum weight value tracked by the analog output. Specify a weight value (in<br />
number primary units) in the range 0–999 990.<br />
TWZERO — Tweak zero. Adjust the analog output zero calibration. Use a multimeter to monitor the analog<br />
output value. Press and hold or to adjust the output. Press to save the new value.<br />
TWSPAN — Tweak span. Adjust the analog output span calibration. Use a multimeter to monitor the analog<br />
output value. Press and hold or to adjust the output. Press to save the new value.<br />
Table 3-8. Analog Output Menu Parameters<br />
3.2.9 Version Menu<br />
The VERS menu is used to check the software version installed in the indicator. There are no parameters<br />
associated with the Version menu: when selected, the indicator displays the installed software version number.<br />
CONFIG FORMAT<br />
XXXXXXX<br />
CALIBR<br />
ZEROSC<br />
SERIAL<br />
PROGRM PFORMT XXXXXXX<br />
DIG IN<br />
Figure 3-13. Version Menu<br />
XXXXXXX ALGOUT XXXXXXX VERS<br />
MAX TWZERO<br />
10000<br />
number<br />
DIG IN<br />
ALGOUT XXXXXXX XXXXXXX VERS<br />
Software<br />
version<br />
TWSPAN<br />
Configuration 23
4.0 Calibration<br />
The <strong>IQ</strong> plus <strong>355</strong> can be calibrated using the front panel, EDP commands, or the Revolution configuration<br />
utility. Each method consists of the following steps:<br />
• Zero calibration<br />
• Entering the test weight value<br />
• Span calibration<br />
• Optional rezero calibration for test weights using hooks or chains.<br />
The following sections describe the calibration procedure for each of the calibration methods.<br />
CONFIG XXXXXXX FORMAT<br />
WZERO<br />
*CAL*<br />
Display and edit<br />
zero calibration<br />
A/D count value<br />
CALIBR<br />
WVAL<br />
Display and edit<br />
test weight value<br />
4.1 Front Panel Calibration<br />
To calibrate the indicator using the front panel, do the<br />
following:<br />
1. Place the indicator in setup mode (display reads<br />
CONFIG) and remove all weight from the scale<br />
platform. If your test weights require hooks or<br />
chains, place the hooks or chains on the scale for<br />
zero calibration.<br />
2. Press until the display reads CALIBR (see<br />
Figure 4-1). Press to go to zero calibration<br />
(WZERO).<br />
3. With WZERO displayed, press to calibrate<br />
zero. The indicator displays *CAL* while<br />
calibration is in progress. When complete, the<br />
A/D count for the zero calibration is displayed.<br />
DO NOT adjust this value after WSPAN has<br />
been set! Press again to save the zero<br />
calibration value and go to the next prompt<br />
(WVAL).<br />
4. With WVAL displayed, place test weights on the<br />
scale and press to show the test weight value.<br />
Use the procedure shown in Figure 4-2 to enter<br />
the actual test weight, then press to save the<br />
value and go to span calibration (WSPAN).<br />
5. With WSPAN displayed, press to calibrate<br />
span. The indicator displays *CAL* while<br />
calibration is in progress. When complete, the<br />
A/D count for the span calibration is displayed.<br />
Press again to save the span calibration value<br />
and go to the next prompt (REZERO).<br />
24 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
SERIAL<br />
WSPAN<br />
*CAL*<br />
Display and edit<br />
span calibration<br />
A/D count value<br />
PROGRM XXXXXXX PFORMT<br />
REZERO<br />
*CAL*<br />
Press Enter to<br />
remove offset from<br />
zero and span<br />
calibrations<br />
Figure 4-1. Calibration (CALIBR) Menu<br />
DIG IN<br />
XXXXXXX ALGOUT XXXXXXX VERS<br />
6. The rezero function is used to remove a<br />
calibration offset when hooks or chains are used<br />
to hang the test weights.<br />
• If no other apparatus was used to hang the test<br />
weights during calibration, remove the test<br />
weights and press to return to the CALIBR<br />
menu.<br />
• If hooks or chains were used during<br />
calibration, remove these and the test weights<br />
from the scale. With all weight removed,<br />
press to rezero the scale. This function<br />
adjusts the zero and span calibration values.<br />
The indicator displays *CAL* while the zero<br />
and span calibrations are adjusted. When<br />
complete, the adjusted A/D count for the zero<br />
calibration is displayed. Press to save the<br />
value, then press to return to the CALIBR<br />
menu.<br />
7. Press until the display reads CONFIG, then<br />
press to exit setup mode.<br />
0 0 0 0 0 0<br />
When editing numeric values, press or to change the<br />
digit selected. Press or to increment or decrement the<br />
value of the selected digit.<br />
Press to save the value entered and return to the level above.<br />
Figure 4-2. Editing Procedure for Numeric Values
4.2 EDP Command Calibration<br />
To calibrate the indicator using EDP commands, the<br />
indicator EDP port must be connected to a terminal or<br />
personal computer. See Section 2.3.3 on page 6 for<br />
EDP port pin assignments; see Section 5.0 on page 27<br />
for more information about using EDP commands.<br />
Once the indicator is connected to the sending device,<br />
do the following:<br />
1. Place the indicator in setup mode (display reads<br />
CONFIG) and remove all weight from the scale<br />
platform. If your test weights require hooks or<br />
chains, place the hooks or chains on the scale for<br />
zero calibration.<br />
2. Send the WZERO EDP command to calibrate<br />
zero. The indicator displays *CAL* while<br />
calibration is in progress.<br />
4.3 Revolution Calibration<br />
To calibrate the indicator using Revolution, the<br />
indicator EDP port must be connected to a PC running<br />
the Revolution configuration utility.<br />
Use the following procedure to calibrate the indicator:<br />
1. Select Calibrate Indicator from the Revolution<br />
main menu.<br />
2. On the Indicator Calibration display, select the<br />
indicator model (<strong>IQ</strong>+<strong>355</strong>) and communications<br />
port then click OK.<br />
3. Revolution uploads calibration data from the<br />
indicator then presents the information in a<br />
display like that shown in Figure 4-3.<br />
Figure 4-3. Revolution Calibration Display<br />
3. Place test weights on the scale and use the<br />
WVAL command to enter the test weight value<br />
in the following format:<br />
WVAL=nnnnnn<br />
4. Send the WSPAN EDP command to calibrate<br />
span. The indicator displays *CAL* while<br />
calibration is in progress.<br />
5. To remove an offset value, clear all weight from<br />
the scale, including hooks or chains used to hang<br />
test weights, then send the REZERO EDP<br />
command. The indicator displays *CAL* while<br />
the zero and span calibrations are adjusted.<br />
6. Send the KUPARROW EDP command to exit<br />
setup mode.<br />
4. Enter the Value of Test Weight to be used for span<br />
calibration then click OK.<br />
5. The Zero Calibration dialog box prompts you to<br />
remove all weight from the scale. Clear the scale<br />
and click OK to begin zero calibration. NOTE: If<br />
your test weights require hooks or chains, place<br />
the hooks or chains on the scale for zero<br />
calibration.<br />
6. When zero calibration is complete, the Span<br />
Calibration dialog box prompts you to place test<br />
weights on the scale for span calibration. Place<br />
tests weights on the scale then click OK.<br />
7. When calibration is complete, the New Settings<br />
fields of the Indicator Calibration display are<br />
filled in. Click Exit to save the new values and<br />
return to the Revolution main menu; to restore<br />
the previous calibration values, click Restore<br />
Settings.<br />
Calibration 25
4.4 More About Calibration<br />
The following topics provide additional information<br />
about compensating for environmental factors<br />
(Section 4.4.1) and diagnostic information for<br />
determining expected zero and span coefficients.<br />
4.4.1 Adjusting Final Calibration<br />
Calibration may be affected by environmental factors<br />
including wind, vibration, and angular loading. For<br />
example, if the scale is calibrated with 1000 lb, a<br />
strain test may determine that at 2000 lb the<br />
calibration is 3 lb high. In this case, final calibration<br />
can be adjusted by tweaking WVAL to 998.5 lb. This<br />
adjustment provides a linear correction of 1.5 lb per<br />
1000 lb.<br />
To adjust the final calibration, return to the WVAL<br />
prompt and press to show the test weight value.<br />
Press or to adjust calibration up or down. Press<br />
to save the value, then press to return to the<br />
CALIBR menu.<br />
4.4.2 Zero Deadload A/D Counts<br />
Table 4-1 lists the ideal A/D counts that result from<br />
input signals of 0–45 mV with zero deadload. Actual<br />
values will typically be higher than the values shown<br />
in Table 4-1 but the ideal values can be used when<br />
calibrating the indicator with no attached scale.<br />
Input Signal (mV) Raw A/D Count<br />
0 105 000<br />
1 126 000<br />
2 147 000<br />
3 168 000<br />
4 189 000<br />
5 210 000<br />
6 231 000<br />
7 252 000<br />
8 273 000<br />
9 294 000<br />
10 315 000<br />
15 420 000<br />
20 525 000<br />
30 735 000<br />
45 1 050 000<br />
Table 4-1. Ideal A/D Raw Counts<br />
26 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
4.4.3 Calculating the Span Coefficient<br />
The span coefficient value displayed by the WSPAN<br />
parameter can be calculated using the following<br />
formula:<br />
(21000 * mV_signal_input) + zero_coefficient<br />
where mV_signal_input is the change in the signal<br />
input when the test weight is applied and the<br />
zero_coefficient is the WZERO value. Actual values<br />
typically vary from the calculated value.
5.0 EDP Commands<br />
The <strong>IQ</strong> plus <strong>355</strong> indicator can be controlled by a<br />
personal computer or remote keyboard connected to<br />
the indicator EDP port. Control is provided by a set of<br />
EDP commands that can simulate front panel key<br />
press functions, display and change setup parameters,<br />
and perform reporting functions. The EDP port<br />
provides the capability to print configuration data or to<br />
save that data to an attached personal computer. This<br />
section describes the EDP command set and<br />
procedures for saving and transferring data using the<br />
EDP port.<br />
5.1 The EDP Command Set<br />
The EDP command set can be divided into five<br />
groups: key press commands, reporting commands,<br />
the RESETCONFIGURATION special function<br />
command, parameter setting commands, and transmit<br />
weight data commands.<br />
When the indicator processes an EDP command, it<br />
responds with the message OK. The OK response<br />
verifies that the command was received and has been<br />
executed. If the command is unrecognized or cannot<br />
be executed, the indicator responds with ??.<br />
The following sections list the commands and<br />
command syntax used for each of these groups.<br />
5.1.1 Key Press Commands<br />
Key press EDP commands (see Table 5-1) simulate<br />
pressing the keys on the front panel of the indicator.<br />
Most commands can be used in both setup and<br />
weighing mode. Several of the commands serve as<br />
“pseudo” keys, providing functions that are not<br />
represented by a key on the front panel.<br />
For example, to enter a 15-pound tare weight using<br />
EDP commands:<br />
1. Type K1 and press ENTER (or RETURN).<br />
2. Type K5 and press ENTER.<br />
3. Type KTARE and press ENTER. The display<br />
shifts to net mode when the tare is entered.<br />
Command Function<br />
KZERO In weighing mode, press the ZERO key<br />
KGROSSNET In weighing mode, press the<br />
GROSS/NET key<br />
KGROSS Go to gross mode (pseudo key)<br />
KNET Go to net mode (pseudo key)<br />
KTARE Press the TARE key<br />
KUNITS In weighing mode, press the UNITS key<br />
KPRIM Go to primary units (pseudo key)<br />
KSEC Go to secondary units (pseudo key)<br />
KNEWID Enter new ID (pseudo key)<br />
KPRINT In weighing mode, press the PRINT key<br />
KLEFTARROW In setup mode, move left in the menu<br />
KRIGHTARROW In setup mode, move right in the menu<br />
KUPARROW In setup mode, move up in the menu<br />
KDOWNARROW In setup mode, move down in the menu<br />
K0 Press number 0 (zero)<br />
K1 Press number 1<br />
K2 Press number 2<br />
K3 Press number 3<br />
K4 Press number 4<br />
K5 Press number 5<br />
K6 Press number 6<br />
K7 Press number 7<br />
K8 Press number 8<br />
K9 Press number 9<br />
KDOT Press the decimal point (.)<br />
KENTER Press the ENTER key<br />
Table 5-1. EDP Key Press Commands<br />
EDP Commands 27
5.1.2 Reporting Commands<br />
Reporting commands (see Table 5-2) send specific<br />
information to the EDP port. These commands can be<br />
used in both setup mode and normal mode.<br />
Command Function<br />
DUMPALL List all parameter values<br />
VERSION Write <strong>IQ</strong> plus <strong>355</strong> software version<br />
P Write current displayed weight with units<br />
identifier. See Section 7.2 on page 35 for<br />
more information.<br />
ZZ Write current weight and annunciator<br />
status. See Section 7.2 on page 35 for<br />
more information.<br />
S Write one frame of stream format<br />
Table 5-2. EDP Reporting Commands<br />
5.1.3 The RESETCONFIGURATION Command<br />
The RESETCONFIGURATION command can be<br />
used to restore all configuration parameters to their<br />
default values. Before issuing this command, the<br />
indicator must be placed in test mode (press and hold<br />
setup switch for approximately three seconds to show<br />
TEST menu).<br />
This command is equivalent to using the DEFLT<br />
function on the TEST menu. See Section 7.9 on<br />
page 43 for more information about test mode and<br />
using the TEST menu. NOTE: All load cell calibration<br />
settings are lost when the RESETCONFIGURATION<br />
command is run.<br />
28 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
5.1.4 Parameter Setting Commands<br />
Parameter setting commands allow you to display or<br />
change the current value for a particular configuration<br />
parameter (Tables 5-3 through 5-10).<br />
Current configuration parameter settings can be<br />
displayed in either setup mode or normal mode using<br />
the following syntax:<br />
command<br />
Most parameter values can be changed in setup mode<br />
only. Use the following command syntax when<br />
changing parameter values:<br />
command=value<br />
where value is a number or a parameter value. Use no<br />
spaces before or after the equal (=) sign. If you type an<br />
incorrect command or value, the display reads ??.<br />
Changes to the parameters are saved as they are<br />
entered but typically do not take effect until you exit<br />
setup mode.<br />
For example, to set the motion band parameter to 5,<br />
type the following:<br />
MOTBAND=5D<br />
Command Description Values<br />
GRADS Graduations 1–100 000<br />
ZTRKBND Zero track band OFF, 0.5D, 1D, 3D<br />
ZRANGE Zero range 1.9%, 100%<br />
MOTBAND Motion band 1D, 2D, 3D, 5D, 10D, 20D, OFF<br />
OVRLOAD Overload FS+2%, FS+1D, FS+9D, FS<br />
SMPRAT Sample rate 15HZ, 30HZ, 7.5HZ, 3.75HZ<br />
DIGFLTR1<br />
DIGFLTR2<br />
DIGFLTR3<br />
Digital filtering 1, 2, 4, 8, 16, 32, 64<br />
DFSENS Digital filter cutout sensitivity 2OUT, 4OUT, 8OUT, 16OUT, 32OUT, 64OUT, 128OUT<br />
DFTHRH Digital filter cutout threshold NONE, 2DD, 5DD, 10DD, 20DD, 50DD, 100DD, 200DD, 250DD<br />
TAREFN Tare function BOTH, NOTARE, PBTARE, KEYED<br />
Table 5-3. CONFIG EDP Commands
Command Description Values<br />
PRI.DECPNT Primary units decimal position 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888, 888880<br />
PRI.DSPDIV Primary units display divisions 1D, 2D, 5D<br />
PRI.UNITS Primary units LB, KG, OZ, TN, T, G, NONE<br />
SEC.DECPNT Secondary units decimal position 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888, 888880<br />
SEC.DSPDIV Secondary units display divisions 1D, 2D, 5D<br />
SEC.UNITS Secondary units LB, KG, OZ, TN, T, G, NONE<br />
SEC.MULT Secondary units multiplier 0.00000–9999.99<br />
DSPRATE Display rate 250MS, 500MS, 750MS, 1SEC, 1500MS, 2SEC, 2500MS, 3SEC,<br />
4SEC, 6SEC, 8SEC<br />
Table 5-4. FORMAT EDP Commands<br />
Command Description Values<br />
WZERO Zero calibration —<br />
WVAL Test weight value test_weight_value<br />
WSPAN Span calibration —<br />
REZERO Rezero —<br />
LC.CD Set deadload coefficient value<br />
LC.CW Set span coefficient value<br />
Table 5-5. CALIBR EDP Commands<br />
Command Description Values<br />
EDP.BAUD EDP port baud rate 300, 600, 1200, 2400, 4800, 9600<br />
EDP.BITS EDP port data bits/parity 8NONE, 7EVEN, 7ODD<br />
EDP.TERMIN EDP port termination character CR/LF, CR<br />
EDP.EOLDLY EDP port end-of-line delay 0–255 (0.1-second intervals)<br />
PRN.BAUD Printer port baud rate 300, 600, 1200, 2400, 4800, 9600<br />
PRN.BITS Printer port data bits/parity 8NONE, 7EVEN, 7ODD<br />
PRN.TERMIN Printer port termination character CR/LF, CR<br />
PRN.EOLDLY Printer port end-of-line delay 0–255 (0.1-second intervals)<br />
STREAM Streaming port OFF, EDP, PRN<br />
PRNDEST Print destination EDP, PRN<br />
Table 5-6. SERIAL EDP Commands<br />
Command Description Values<br />
PWRUPMD Power up mode GO, DELAY<br />
REGULAT Regulatory compliance NTEP, OIML, CANADA, NONE<br />
CONSNUM Consecutive number 0–999 999<br />
CONSTUP Consecutive number start-up value 0–999 999<br />
Table 5-7. PROGRM EDP Commands<br />
EDP Commands 29
Command Description Values<br />
GFMT Gross demand print format string See Section 6.0 on page 32 for detailed information<br />
NFMT Net demand print format string<br />
DIGIN1<br />
DIGIN2<br />
5.1.5 Normal Mode Commands<br />
The serial transmit weight data commands (see Table 5-11) transmit data to the EDP port on demand. The SX<br />
and EX commands are valid only in normal operating mode; all other commands are valid in either setup or<br />
normal mode.<br />
30 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Table 5-8. PFORMT EDP Commands<br />
Command Description Values<br />
Digital input function OFF, ZERO, TARE, NT/GRS, UNITS, DSPTAR, PRINT, CLRCN,<br />
KBDLOC, HOLD<br />
Table 5-9. DIG IN EDP Commands<br />
Command Description Values<br />
SOURCE1 Analog output source GROSS, NET<br />
OFFSET Zero offset 0%, 20%<br />
ERRACT Error action FULLSC, HOLD, ZEROSC<br />
MIN Minimum value tracked 0–999 990<br />
MAX Maximum value tracked 0–999 990<br />
ZERO1 Zero calibration 0–16 383<br />
SPAN1 Span calibration 0–16 383<br />
Table 5-10. ALGOUT EDP Commands<br />
Command Description Response Format<br />
SX Start EDP streaming OK or ??<br />
EX Stop EDP streaming OK or ??<br />
KNEWID Set or query product ID number nnnnnnn<br />
RS Reset system —<br />
XG Transmit gross weight in displayed units nnnnnn UU<br />
XN Transmit net weight in displayed units<br />
where nnnnnn is the weight value, UU is the units.<br />
XT Transmit tare weight in displayed units<br />
XG2 Transmit gross weight in non-displayed units<br />
XN2 Transmit net weight in non-displayed units<br />
XT2 Transmit tare weight in non-displayed units<br />
XE Query system error conditions nnnnn nnnnn<br />
See Section 7.1.2 on page 35 for detailed information about<br />
the XE command response format.<br />
Table 5-11. Normal Mode EDP Commands
5.2 Saving and Transferring Data<br />
Connecting a personal computer to the <strong>IQ</strong> plus <strong>355</strong><br />
EDP port allows you to save indicator configuration<br />
data to the PC or to download configuration data from<br />
the PC to an indicator. The following sections describe<br />
the procedures for these save and transfer operations.<br />
5.2.1 Saving Indicator Data to a Personal Computer<br />
Configuration data can be saved to a personal<br />
computer connected to the EDP port. The PC must be<br />
running a communications program such as<br />
PROCOMMPLUS ® . See Section 2.3.3 on page 6 for<br />
information about serial communications wiring and<br />
EDP port pin assignments.<br />
When configuring the indicator, ensure that the values<br />
set for the BAUD and BITS parameters on the<br />
SERIAL menu match the baud rate, bits, and parity<br />
settings configured for the serial port on the PC. Set<br />
the PRNDES parameter to EDP.<br />
To save all configuration data, place the indicator in<br />
setup mode and send the DUMPALL EDP command<br />
to the indicator. The <strong>IQ</strong> plus <strong>355</strong> responds by sending<br />
all configuration parameters to the PC as<br />
ASCII-formatted text.<br />
5.2.2 Downloading Configuration Data from PC to<br />
Indicator<br />
Configuration data saved on a PC or floppy disk can<br />
be downloaded from the PC to an indicator. This<br />
procedure is useful when a number of indicators with<br />
similar configurations are set up or when an indicator<br />
is replaced.<br />
To download configuration data, connect the PC to the<br />
EDP port as described in Section 5.2.1. Place the<br />
indicator in setup mode and use the PC<br />
communications software to send the saved<br />
configuration data to the indicator. When transfer is<br />
complete, calibrate the indicator as described in<br />
Section 4.0 on page 24.<br />
NOTES:<br />
• Calibration settings are included in the<br />
configuration data downloaded to the<br />
indicator. If the receiving indicator is a direct<br />
replacement for another <strong>IQ</strong> plus <strong>355</strong> and the<br />
attached scale is not changed, recalibration is<br />
not required.<br />
• When downloading configurations that<br />
include changed serial communications<br />
settings, edit the data file to place the serial<br />
communications changes at the end of the file.<br />
Communication between the PC and indicator<br />
will be lost once the indicator receives<br />
settings for baud rate (BAUD parameter) or<br />
data bits and parity (BITS parameter) that do<br />
not match those configured for the PC.<br />
EDP Commands 31
6.0 Print Formatting<br />
The <strong>IQ</strong> plus <strong>355</strong> provides two print formats, GFMT<br />
and NFMT, that determine the format of the printed<br />
output when the PRINT key is pressed or when a<br />
KPRINT EDP command is received. If a tare has been<br />
entered or acquired, NFMT is used; otherwise, GFMT<br />
is used.<br />
Each print format can be customized to include up to<br />
300 characters of information, such as company name<br />
and address, on printed tickets. You can use the<br />
indicator front panel (PFORMT menu), EDP<br />
commands, or the Revolution configuration utility to<br />
customize the print formats.<br />
6.1 Print Formatting Commands<br />
Table 6-1 lists commands you can use to format the<br />
gross and net print formats. Commands included in<br />
the format strings must be enclosed between < and ><br />
delimiters. Any characters outside of the delimiters<br />
are printed as text on the ticket. Text characters can<br />
include any ASCII character that can be printed by the<br />
output device.<br />
Command Description<br />
Gross weight in displayed units<br />
Gross weight in non-displayed units<br />
Net weight in displayed units<br />
Net weight in non-displayed units<br />
Tare weight in displayed units<br />
Tare weight in non-displayed units<br />
ID number<br />
Consecutive number<br />
New line (nn = number of termination (<br />
or ) characters)*<br />
Space (nn = number of spaces)*<br />
Toggle weight data format (formatted/<br />
unformatted)**<br />
Gross, net, and tare weights are 9 digits in length, including<br />
sign (10 digits with decimal point), followed by a space and<br />
a two-digit units identifier. Total field length with units<br />
identifier is 12 (or 13) characters.<br />
ID and consecutive number (CN) fields are 1–6 characters in<br />
length, as required.<br />
* If nn is not specified, 1 is assumed. Value must be in the<br />
range 1–99.<br />
** After receiving an SU command, the indicator sends<br />
unformatted data until the next SU command is received.<br />
Unformatted data omits decimal points, leading and trailing<br />
characters.<br />
Table 6-1. Print Format Commands<br />
32 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
The default GFMT and NFMT print formats use only<br />
the new line () command and the commands for<br />
gross, net, and tare weights in displayed units (,<br />
, and ).<br />
The default <strong>IQ</strong> plus <strong>355</strong> print formats are shown in<br />
Table 6-2:<br />
Format Default Format String Sample Output<br />
GFMT GROSS 2046.81 LB GROSS<br />
NFMT GROSS<br />
TARE<br />
NET<br />
4053.1 LB GROSS<br />
15.6 LB TARE<br />
4037.5 LB NET<br />
NOTE: In OIML and CANADA modes, the letters PT (preset<br />
tare) are automatically inserted after the printed tare weight.<br />
Table 6-2. GFMT and NFMT Formats<br />
NOTES:<br />
• The , , and commands listed<br />
in Table 6-1 print the gross, net, and tare<br />
weights in non-displayed units—that is, in the<br />
units not currently displayed on the indicator.<br />
• ID numbers included in the print format string<br />
( command) must be set using the<br />
KNEWID EDP command.<br />
• The 300-character limit of each print format<br />
string includes the output field length of the<br />
print formatting commands, not the command<br />
length. For example, if the indicator is<br />
configured to show a decimal point, the <br />
command generates an output field of 13<br />
characters: the 10-character weight value<br />
(including decimal point), one space, and a<br />
two-digit units identifier.<br />
6.2 Customizing Print Formats<br />
The following sections describe procedures for<br />
customizing the GFMT and NFMT formats using the<br />
EDP port, the front panel (PFORMT menu), and the<br />
Revolution configuration utility.<br />
6.2.1 Using the EDP Port<br />
With a personal computer, terminal, or remote<br />
keyboard attached to the <strong>IQ</strong> plus <strong>355</strong> EDP port, you<br />
can use the EDP command set to customize the print<br />
format strings.<br />
To view the current setting of a format string, type the<br />
name of the string (GFMT or NFMT) and press<br />
ENTER. For example, to check the current<br />
configuration of the GFMT format, type GFMT and<br />
press ENTER. The indicator responds by sending the<br />
current configuration for the gross format:<br />
GFMT= GROSS
To change the format, use the GFMT or NFMT EDP<br />
command followed by an equals sign (=) and the<br />
modified print format string. For example, to add the<br />
name and address of a company to the gross format,<br />
you could send the following EDP command:<br />
GFMT=FINE TRANSFER CO32400 WEST<br />
HIGHWAY ROADSMALLTOWN<br />
GROSS<br />
A ticket printed using this format might look like the<br />
following:<br />
FINE TRANSFER CO<br />
32400 WEST HIGHWAY ROAD<br />
SMALLTOWN<br />
1345 LB GROSS<br />
CONFIG XXXXXXX FORMAT<br />
CALIBR<br />
SERIAL<br />
Press to insert a space<br />
before the active character<br />
Scroll left in format string<br />
Decrement ASCII value of active character<br />
6.2.2 Using the Front Panel<br />
If you have no access to equipment for<br />
communication through the EDP port or are working<br />
at a site where such equipment cannot be used, you<br />
can use the PFORMT menu (see Figure 6-1) to<br />
customize the print formats.<br />
Using the PFORMT menu, you can edit the print<br />
format strings by changing the decimal values of the<br />
ASCII characters in the format string.<br />
NOTE: Lower-case letters and some special characters<br />
cannot be displayed on the <strong>IQ</strong> plus <strong>355</strong> front panel<br />
(see the ASCII character chart on page 37) and are<br />
shown as blanks. The <strong>IQ</strong> plus <strong>355</strong> can send or receive<br />
any ASCII character; the character printed depends on<br />
the particular ASCII character set implemented for the<br />
receiving device.<br />
Figure 6-1. PFORMT Menu, Showing Alphanumeric Character Entry Procedure<br />
6.2.3 Using Revolution<br />
The Revolution configuration utility provides a print<br />
formatting grid with a tool bar. The grid allows you to<br />
construct the print format without the formatting<br />
commands ( and ) required by the front<br />
panel or EDP command methods. Using Revolution,<br />
you can type text directly into the grid, then select<br />
weight value fields from the tool bar and place them<br />
where you want them to appear on the printed ticket.<br />
Figure 6-2 shows an example of the Revolution print<br />
formatting grid.<br />
PROGRM XXXXXXX PFORMT<br />
GFMT<br />
Display first 6<br />
characters of format<br />
Display and edit<br />
active character and<br />
ASCII value<br />
Delete active<br />
character<br />
DIG IN<br />
XXXXXXX ALGOUT XXXXXXX VERS<br />
NFMT<br />
Same as GFMT<br />
Scroll right in format string<br />
<strong>Inc</strong>rement ASCII value of active character<br />
Figure 6-2. Revolution Print Format Grid<br />
Print Formatting 33
7.0 Appendix<br />
7.1 Error Messages<br />
The <strong>IQ</strong> plus <strong>355</strong> indicator provides a number of error messages. When an error occurs, the message is shown on<br />
the indicator LED display. Error conditions can also be checked remotely by using the XE EDP command as<br />
described in Section 7.1.2.<br />
7.1.1 Displayed Error Messages<br />
The <strong>IQ</strong> plus <strong>355</strong> provides a number of front panel error messages to assist in problem diagnosis. Table 7-1 lists<br />
these messages and their meanings.<br />
Error Message Description Solution<br />
E A/D A/D physical error Call Rice Lake Weighing Systems (RLWS) Service.<br />
EEEROM EEPROM physical error<br />
EVIREE Virgin EEPROM Use TEST menu to perform DEFLT (restore defaults) procedure, then<br />
EPCKSM Parameter checksum error<br />
recalibrate load cells.<br />
EACKSM A/D calibration checksum error A/D converter requires recalibration. Call RLWS Service.<br />
EFCKSM Printer format checksum error Call RLWS Service.<br />
ELCKSM Load cell calibration checksum error Recalibrate load cells.<br />
EIDATA Internal RAM checksum error Call RLWS Service.<br />
E REF A/D reference error A/D converter requires recalibration. Call RLWS Service.<br />
Error Internal program error Check configuration. Run XE command (see Section 7.1.2 on<br />
page 35) to determine error type.<br />
Call RLWS Service if unable to clear error by cycling power or if error<br />
recurs.<br />
OVERFL Overflow error Weight value too large to be displayed.<br />
------ Gross > overload limit Gross value exceeds overload limit. Check configuration or signal<br />
input level. Overload can be caused by input signal > 45mV or<br />
common mode voltage > 950 mV.<br />
______ A/D underrange A/D reading < –4 mV. Check scale for binding or damage.<br />
34 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Table 7-1. <strong>IQ</strong> plus <strong>355</strong> Error Messages
7.1.2 Using the XE EDP Command<br />
The XE EDP command can be used to remotely query<br />
the <strong>IQ</strong> plus <strong>355</strong> for the error conditions shown on the<br />
front panel. The XE command returns two 5-digit<br />
numbers in the format:<br />
xxxxx yyyyy<br />
where xxxxx contains a decimal representation of any<br />
existing error conditions as described in Table 7-2.<br />
If more than one error condition exists, the number<br />
returned is the sum of the values representing the error<br />
conditions. For example, if the XE command returns<br />
the number 1040, this value represents the sum of an<br />
A/D reference error (1024) and an A/D calibration<br />
checksum error (16).<br />
The second number returned (yyyyy) uses the same bit<br />
assignments as shown in Table 7-2 to indicate whether<br />
the test for the error condition was run. For example,<br />
the value yyyyy = 50815 represents the decimal<br />
equivalent of the binary value 1100 0110 0111 1111.<br />
Using the bit assignments in Table 7-2, this value<br />
indicates all tests were run.<br />
7.2 Status Messages<br />
Two EDP commands, P and ZZ, can be used to<br />
provide status about the indicator. These commands<br />
are described in the following sections.<br />
7.2.1 Using the P EDP Command<br />
The P EDP command returns the current displayed<br />
weight value to the EDP port, along with the units<br />
identifier. If the indicator is in an underrange or<br />
overload condition, the weight value is replaced with<br />
&&&&&& (overload) or :::::: (underrange).<br />
7.2.2 Using the ZZ EDP Command<br />
The ZZ EDP command can be used to remotely query<br />
which annunciators are currently displayed on the<br />
indicator front panel. The ZZ command returns the<br />
currently displayed weight and a decimal number<br />
representing the LED annunciators currently lit. The<br />
format of the returned data is:<br />
wwwwww uu zzz<br />
where wwwwww uu is the current displayed weight and<br />
units, zzz is the annunciator status value (see<br />
Table 7-3). If more than one annunciator is lit, the<br />
second number returned is the sum of the values<br />
representing the active annunciators.<br />
Error<br />
Code Description Binary Value<br />
0 No error 0000 0000 0000 0000<br />
1 EEPROM physical error 0000 0000 0000 0001<br />
2 Virgin EEPROM 0000 0000 0000 0010<br />
4 Parameter checksum error 0000 0000 0000 0100<br />
8 Load cell calibration<br />
checksum error<br />
0000 0000 0000 1000<br />
16 A/D calibration checksum<br />
error<br />
0000 0000 0001 0000<br />
32 Print format checksum error 0000 0000 0010 0000<br />
64 Internal RAM checksum error 0000 0000 0100 0000<br />
128 not assigned 0000 0000 1000 0000<br />
256 not assigned 0000 0001 0000 0000<br />
512 A/D physical error 0000 0010 0000 0000<br />
1024 A/D reference error 0000 0100 0000 0000<br />
2048 Non-maskable interrupt<br />
(NMI) error<br />
0000 1000 0000 0000<br />
4096 Stack overflow error 0001 0000 0000 0000<br />
8192 Zero division error 0010 0000 0000 0000<br />
16384 A/D underrange 0100 0000 0000 0000<br />
32768 Gross > overload limit 1000 0000 0000 0000<br />
Table 7-2. Error Codes Returned on XE Command<br />
For example, if the annunciator status value returned<br />
on the ZZ command is 145, the gross, standstill, and<br />
lb annunciators are lit: 145 represents the sum of the<br />
values for the standstill annunciator (128), gross mode<br />
annunciator (16), and the lb/primary units annunciator<br />
(1).<br />
Decimal<br />
Value Annunciator<br />
1 lb/primary units<br />
2 kg/secondary units<br />
4 oz<br />
8 g<br />
16 Gross<br />
32 Net<br />
64 Center of zero<br />
128 Standstill<br />
Table 7-3. Status Codes Returned on the ZZ Command<br />
Appendix 35
7.3 Continuous Output (Stream) Format<br />
Figure 7-1 shows the continuous output format sent to the <strong>IQ</strong> plus <strong>355</strong> EDP or printer port when the STREAM<br />
parameter (SERIAL menu) is set to either EDP or PRN.<br />
<br />
ASCII 02<br />
(decimal)<br />
Polarity:<br />
= Positive<br />
= Negative<br />
= Overload<br />
= Underrange<br />
Weight data: 7 digits, right-justified, with<br />
decimal point, leading zero suppression.<br />
Overload = ^^^^^^^<br />
Underrange = ] ] ] ] ] ] ]<br />
Display overflow = OVERFL<br />
36 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
L = pounds<br />
K = kilogram<br />
T = ton<br />
G = grams<br />
O = ounces<br />
= none<br />
G = Gross<br />
N = Net<br />
Figure 7-1. Continuous Output Data Format<br />
<br />
or <br />
ASCII 13, 10<br />
(decimal)<br />
Status:<br />
= valid<br />
I = Invalid<br />
M = In motion<br />
O = Over/under range
7.4 ASCII Character Chart<br />
Use the decimal values for ASCII characters listed in<br />
Tables 7-4 and 7-5 when specifying print format<br />
strings on the <strong>IQ</strong> plus <strong>355</strong> PFORMT menu. The actual<br />
character printed depends on the character mapping<br />
used by the output device.<br />
The <strong>IQ</strong> plus <strong>355</strong> can send or receive any ASCII<br />
character value (decimal 0–255), but the indicator<br />
display is limited to numbers, upper-case, unaccented<br />
letters, and a few special characters. See Section 7.5<br />
on page 39 for information about the <strong>IQ</strong> plus <strong>355</strong> LED<br />
display.<br />
Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex<br />
Ctrl-@ NUL 00 00 space 32 20 @ 64 40 ` 96 60<br />
Ctrl-A SOH 01 01 ! 33 21 A 65 41 a 97 61<br />
Ctrl-B STX 02 02 “ 34 22 B 66 42 b 98 62<br />
Ctrl-C ETX 03 03 # 35 23 C 67 43 c 99 63<br />
Ctrl-D EOT 04 04 $ 36 24 D 68 44 d 100 64<br />
Ctrl-E ENQ 05 05 % 37 25 E 69 45 e 101 65<br />
Ctrl-F ACK 06 06 & 38 26 F 70 46 f 102 66<br />
Ctrl-G BEL 07 07 ’ 39 27 G 71 47 g 103 67<br />
Ctrl-H BS 08 08 ( 40 28 H 72 48 h 104 68<br />
Ctrl-I HT 09 09 ) 41 29 I 73 49 i 105 69<br />
Ctrl-J LF 10 0A * 42 2A J 74 4A j 106 6A<br />
Ctrl-K VT 11 0B + 43 2B K 75 4B k 107 6B<br />
Ctrl-L FF 12 0C , 44 2C L 76 4C l 108 6C<br />
Ctrl-M CR 13 0D - 45 2D M 77 4D m 109 6D<br />
Ctrl-N SO 14 0E . 46 2E N 78 4E n 110 6E<br />
Ctrl-O SI 15 0F / 47 2F O 79 4F o 111 6F<br />
Ctrl-P DLE 16 10 0 48 30 P 80 50 p 112 70<br />
Ctrl-Q DC1 17 11 1 49 31 Q 81 51 q 113 71<br />
Ctrl-R DC2 18 12 2 50 32 R 82 52 r 114 72<br />
Ctrl-S DC3 19 13 3 51 33 S 83 53 s 115 73<br />
Ctrl-T DC4 20 14 4 52 34 T 84 54 t 116 74<br />
Ctrl-U NAK 21 15 5 53 35 U 85 55 u 117 75<br />
Ctrl-V SYN 22 16 6 54 36 V 86 56 v 118 76<br />
Ctrl-W ETB 23 17 7 55 37 W 87 57 w 119 77<br />
Ctrl-X CAN 24 18 8 56 38 X 88 58 x 120 78<br />
Ctrl-Y EM 25 19 9 57 39 Y 89 59 y 121 79<br />
Ctrl-Z SUB 26 1A : 58 3A Z 90 5A z 122 7A<br />
Ctrl-[ ESC 27 1B ; 59 3B [ 91 5B { 123 7B<br />
Ctrl-\ FS 28 1C < 60 3C \ 92 5C | 124 7C<br />
Ctrl-] GS 29 1D = 61 3D ] 93 5D } 125 7D<br />
Ctrl-^ RS 30 1E > 62 3E ^ 94 5E ~ 126 7E<br />
Ctrl-_ US 31 1F ? 63 3F _ 95 5F DEL 127 7F<br />
Table 7-4. ASCII Character Chart (Part 1)<br />
Appendix 37
ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex<br />
Ç 128 80 á 160 A0 192 C0 α 224 E0<br />
ü 129 81 í 161 A1 193 C1 β 225 E1<br />
é 130 82 ó 162 A2 194 C2 Γ 226 E2<br />
â 131 83 ú 163 A3 195 C3 π 227 E3<br />
ä 132 84 ñ 164 A4 196 C4 Σ 228 E4<br />
à 133 85 Ñ 165 A5 197 C5 σ 229 E5<br />
å 134 86 ª 166 A6 198 C6 µ 230 E6<br />
ç 135 87 º 167 A7 199 C7 τ 231 E7<br />
ê 136 88 ¿ 168 A8 200 C8 Φ 232 E8<br />
ë 137 89 169 A9 201 C9 Θ 233 E9<br />
è 138 8A ¬ 170 AA 202 CA Ω 234 EA<br />
ï 139 8B 1/2 171 AB 203 CB δ 235 EB<br />
î 140 8C 1/4 172 AC 204 CC ∞ 236 EC<br />
ì 141 8D ¡ 173 AD 205 CD φ 237 ED<br />
Ä 142 8E « 174 AE 206 CE ∈ 238 EE<br />
Å 143 8F » 175 AF 207 CF ∩ 239 EF<br />
É 144 90 176 B0 208 D0 ≡ 240 F0<br />
æ 145 91 177 B1 209 D1 ± 241 F1<br />
Æ 146 92 178 B2 210 D2 ≥ 242 F2<br />
ô 147 93 179 B3 211 D3 ≤ 243 F3<br />
ö 148 94 180 B4 212 D4 ⌠ 244 F4<br />
ò 149 95 181 B5 213 D5 ⌡ 245 F5<br />
û 150 96 182 B6 214 D6 ÷ 246 F6<br />
ù 151 97 183 B7 215 D7 ≈ 247 F7<br />
ÿ 152 98 184 B8 216 D8 ° 248 F8<br />
Ö 153 99 185 B9 217 D9 • 249 F9<br />
Ü 154 9A 186 BA 218 DA 250 FA<br />
¢ 155 9B 187 BB 219 DB 251 FB<br />
£ 156 9C 188 BC 220 DC 252 FC<br />
¥ 157 9D 189 BD 221 DD 2 253 FD<br />
Pts 158 9E 190 BE 222 DE 254 FE<br />
ƒ 159 9F 191 BF 223 DF 255 FF<br />
38 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Table 7-5. ASCII Character Chart (Part 2)
7.5 Front Panel Display Characters<br />
Figure 7-2 shows the 7-segment LED character set used to display alphanumeric characters on the <strong>IQ</strong> plus <strong>355</strong><br />
front panel.<br />
%<br />
&<br />
’<br />
(<br />
)<br />
*<br />
+<br />
,<br />
-<br />
. .<br />
/<br />
0<br />
1<br />
2<br />
3<br />
4<br />
5<br />
6<br />
7<br />
8<br />
9<br />
:<br />
;<br />
<<br />
=<br />
><br />
?<br />
@<br />
A<br />
B<br />
C<br />
D<br />
Figure 7-2. <strong>IQ</strong> plus <strong>355</strong> Display Characters<br />
E<br />
F<br />
G<br />
H<br />
I<br />
J<br />
K<br />
L<br />
M<br />
N<br />
O<br />
P<br />
Q<br />
R<br />
S<br />
T<br />
U<br />
V<br />
W<br />
X<br />
Y<br />
Z<br />
[<br />
\<br />
Appendix 39
7.6 Conversion Factors for Secondary<br />
Units<br />
The <strong>IQ</strong> plus <strong>355</strong> has the capability to mathematically<br />
convert a weight into many different types of units and<br />
instantly display those results with a press of the<br />
UNITS key.<br />
Secondary units can be specified on the FORMAT<br />
menu using the SECNDR parameter, or by using EDP<br />
commands.<br />
• To configure secondary units using the front<br />
panel menus, use the Table 7-6 to find the<br />
conversion multiplier for the MULT<br />
parameter. For example, if the primary unit is<br />
pounds and the secondary unit is short tons,<br />
set the MULT parameter to 0.000500.<br />
You must use the MULEXP parameter to set<br />
the decimal point position. For example, if the<br />
primary unit is ounces and the secondary unit<br />
is grams, the conversion factor shown in<br />
Table 7-6 is 28.3495. To enter this value using<br />
the menus, first enter 283495 for the MULT<br />
parameter, then use the MULEXP parameter<br />
to adjust the decimal point to 28.3495.<br />
• To configure secondary units using EDP<br />
commands, use the Table 7-6 to find the<br />
conversion multiplier for the SEC.MULT<br />
command. For example, if the primary unit is<br />
pounds and the secondary unit is short tons,<br />
send the EDP command SEC.MULT=<br />
0.0005 to set the multiplier for the<br />
secondary units.<br />
• Long tons and grains units listed in Table 7-6<br />
cannot be directly specified as primary or<br />
secondary units on the <strong>IQ</strong> plus <strong>355</strong> indicator.<br />
For these or other unlisted units of weight,<br />
specify NONE on the UNITS parameter.<br />
NOTE: Ensure that the secondary decimal point<br />
position is set appropriately for the scale capacity in<br />
the secondary units. If the converted value requires<br />
more digits than are available, the indicator will<br />
display an overflow message (OVERFL).<br />
For example, if the primary units are short tons,<br />
secondary units are pounds, and the secondary<br />
decimal point is set to 8888.88, the indicator will<br />
overflow if 5 tons or more are applied to the scale.<br />
With 5 tons applied, and a conversion factor of 2000,<br />
the secondary units display needs five digits to the left<br />
of the decimal point to display the 10000 lb secondary<br />
units value.<br />
40 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Primary Unit x Multiplier Secondary Unit<br />
grains 0.064799 grams<br />
0.002286 ounces<br />
0.000143 pounds<br />
0.000065 kilograms<br />
ounces 437.500 grains<br />
28.3495 grams<br />
0.06250 pounds<br />
0.02835 kilograms<br />
pounds 7000.00 grains<br />
453.592 grams<br />
16.0000 ounces<br />
0.453592 kilograms<br />
0.000500 short tons<br />
0.000446 long tons<br />
0.000453 metric tons<br />
short tons 2000.00 pounds<br />
907.185 kilograms<br />
0.892857 long tons<br />
0.907185 metric tons<br />
grams 15.4324 grains<br />
0.035274 ounces<br />
0.002205 pounds<br />
0.001000 kilograms<br />
kilograms 15432.4 grains<br />
35.2740 ounces<br />
1000.00 grams<br />
2.20462 pounds<br />
0.001102 short tons<br />
0.000984 long tons<br />
0.001000 metric tons<br />
metric tons 2204.62 pounds<br />
1000.00 kilograms<br />
1.10231 short tons<br />
0.984207 long tons<br />
long tons 2240.00 pounds<br />
1016.05 kilograms<br />
1.12000 short tons<br />
1.01605 metric tons<br />
Table 7-6. Conversion Factors
7.7 Digital Filtering<br />
The <strong>IQ</strong> plus <strong>355</strong> uses averaged digital filtering to reduce the effect of vibration on weight readings. Adjustable<br />
threshold and sensitivity functions allow quick settling by suspending filter averaging, allowing the weight<br />
reading to jump to the new value. Figure 7-3 shows the digital filter parameters on the CONFIG menu.<br />
DIGFL1<br />
2<br />
4<br />
8<br />
16<br />
32<br />
64<br />
1<br />
DIGFL2<br />
Figure 7-3. Digital Filtering Parameters on the Configuration (CONFIG) Menu<br />
7.7.1 DIGFLx Parameters<br />
The first three digital filtering parameters, DIGFL1,<br />
DIGFL2, and DIGFL3, are configurable filter stages<br />
that control the effect of a single A/D reading on the<br />
displayed weight. The value assigned to each<br />
parameter sets the number of readings received from<br />
the preceding filter stage before averaging (see<br />
Figure 7-4).<br />
The overall filtering effect can be expressed by adding<br />
the values assigned to the three filter stages:<br />
DIGFL1 + DIGFL2 + DIGFL3<br />
For example, if the filters are configured as<br />
DIGFL1=4, DIGFL2=8, DIGFL3=8, the overall<br />
filtering effect is 20 (4 + 8 + 8). With this<br />
configuration, each A/D reading has a 1-in-20 effect<br />
on the displayed weight value. Setting the filters to 1<br />
effectively disables digital filtering.<br />
2<br />
4<br />
8<br />
16<br />
32<br />
64<br />
1<br />
DIGFL3<br />
2<br />
4<br />
8<br />
16<br />
32<br />
64<br />
1<br />
DFSENS DFTHRH<br />
8OUT<br />
16OUT<br />
32OUT<br />
64OUT<br />
128OUT<br />
2OUT<br />
4OUT<br />
DIGFL1=n1 DIGFL2=n2 DIGFL3=n3<br />
n1<br />
A/D Readings<br />
1st Stage<br />
Filter Average<br />
n2<br />
1st Stage<br />
Filter Averages<br />
2nd Stage<br />
Filter Average<br />
n3<br />
2nd Stage<br />
Filter Averages<br />
3rd Stage<br />
Filter Average<br />
Figure 7-4. Flow Diagram for <strong>IQ</strong> plus <strong>355</strong> Digital Filters<br />
NONE<br />
2DD<br />
5DD<br />
10DD<br />
20DD<br />
50DD<br />
100DD<br />
200DD<br />
250DD<br />
Displayed<br />
Value<br />
7.7.2 DFSENS and DFTHRH Parameters<br />
The three digital filters can be used by themselves to<br />
eliminate vibration effects, but heavy filtering also<br />
increases settling time. The DFSENS (digital filter<br />
sensitivity) and DFTHRH (digital filter threshold)<br />
parameters can be used to temporarily override filter<br />
averaging and improve settling time:<br />
• DFSENS specifies the number of consecutive<br />
scale readings that must fall outside the filter<br />
threshold (DFTHRH) before digital filtering<br />
is suspended.<br />
• DFTHRH sets a threshold value, in display<br />
divisions. When a specified number of<br />
consecutive scale readings (DFSENS) fall<br />
outside of this threshold, digital filtering is<br />
suspended. Set DFTHRH to NONE to turn off<br />
the filter override.<br />
Appendix 41
7.7.3 Setting the Digital Filter Parameters<br />
Fine-tuning the digital filter parameters greatly<br />
improves indicator performance in heavy-vibration<br />
environments. Use the following procedure to<br />
determine vibration effects on the scale and optimize<br />
the digital filtering configuration.<br />
1. In setup mode, set all three digital filters<br />
(DIGFL1, DIGFL2, DIGFL3) to 1. Set<br />
DFTHRH to NONE. Return indicator to<br />
normal mode.<br />
2. Remove all weight from the scale, then watch<br />
the indicator display to determine the<br />
magnitude of vibration effects on the scale.<br />
Record the weight below which all but a few<br />
readings fall. This value is used to calculate<br />
the DFTHRH parameter value in Step 4.<br />
For example, if a heavy-capacity scale<br />
produces vibration-related readings of up to<br />
50 lb, with occasional spikes to 75 lb, record<br />
50 lb as the threshold weight value.<br />
3. Place the indicator in setup mode and set the<br />
digital filters (DIGFLx) to eliminate the<br />
7.8 Analog Output Calibration<br />
The following calibration procedure requires a<br />
multimeter to measure voltage or current output from<br />
the analog output module. If the option is not already<br />
installed, see Section 2.4 on page 7.<br />
CONFIG XXXXXXX FORMAT<br />
SOURCE<br />
GROSS<br />
NET<br />
CALIBR<br />
1. Enter setup mode and go to the ALGOUT<br />
menu (see Figure 7-5).<br />
• Set OFFSET to 0% for 0–10 V output,<br />
20% for 4–20 mA output<br />
• Set MIN to lowest weight value to be<br />
tracked by the analog output<br />
• Set MAX to highest weight value to be<br />
tracked by the analog output<br />
2. Connect multimeter to analog output:<br />
• For voltage output, connect voltmeter<br />
leads to pins 3 and 4<br />
• For current output, connect ammeter<br />
leads to pins 1 and 2<br />
42 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
SERIAL<br />
OFFSET ERRACT<br />
0%<br />
20%<br />
FULLSC<br />
HOLD<br />
ZEROSC<br />
PROGRM XXXXXXX PFORMT<br />
MIN<br />
000000<br />
number<br />
Figure 7-5. Analog Output Menu<br />
vibration effects on the scale. (Leave<br />
DFTHRH set to NONE.) Reconfigure as<br />
necessary to find the lowest effective values<br />
for the DIGFLx parameters.<br />
4. With optimum values assigned to the DIGFLx<br />
parameters, calculate the DFTHRH parameter<br />
value by converting the weight value recorded<br />
in Step 2 to display divisions:<br />
threshold_weight_value / DSPDIV<br />
In the example in Step 2, with a threshold<br />
weight value of 50 lb and a display division<br />
value of 5lb: 50 / 5lb = 10DD. DFTHRH<br />
should be set to 10DD for this example.<br />
5. Finally, set the DFSENS parameter high<br />
enough to ignore transient peaks. Longer<br />
transients (typically caused by lower vibration<br />
frequencies) will cause more consecutive<br />
out-of-band readings, so DFSENS should be<br />
set higher to counter low frequency transients.<br />
Reconfigure as necessary to find the lowest<br />
effective value for the DFSENS parameter.<br />
NOTE: The analog output must be calibrated after the<br />
indicator itself has been configured (Section 3.0) and<br />
calibrated (Section 4.0).<br />
DIG IN<br />
XXXXXXX ALGOUT XXXXXXX VERS<br />
MAX TWZERO<br />
10000<br />
number<br />
TWSPAN<br />
3. Adjust zero calibration: Scroll to the<br />
TWZERO parameter. Check voltage or<br />
current reading on multimeter. Press and hold<br />
or to adjust the zero value up or down.<br />
4. Adjust span calibration: Scroll to the<br />
TWSPAN parameter. Check voltage or<br />
current reading on multimeter. Press and hold<br />
or to adjust the span value up or down.<br />
5. Final zero calibration: Return to the<br />
TWZERO parameter and verify that the zero<br />
calibration has not drifted. Press and hold<br />
or to re-adjust the zero value as required.<br />
6. Return to normal mode. Analog output<br />
function can be verified using test weights.
7.9 Test Mode<br />
In addition to normal and setup modes, test mode<br />
provides a number of diagnostic functions for the <strong>IQ</strong><br />
plus <strong>355</strong>, including:<br />
• Display raw A/D count<br />
• Display digital input states<br />
• Reset configuration parameters to default<br />
values<br />
• Transmit test character (“U”) from serial port<br />
• Display characters received by serial port<br />
• Set analog output state to zero or full scale<br />
Figure 7-6. Test Menu<br />
Figure 7-7. Front Panel Key Functions in Test Mode<br />
To enter test mode, press and hold the setup switch<br />
until the front panel display shows the word TEST.<br />
After about three seconds, the test mode display<br />
automatically shifts to the first test menu function,<br />
A/DTST.<br />
Figure 7-6 shows the Test Menu structure; Figure 7-7<br />
shows the front panel key functions in test mode. Note<br />
that, because the Test Menu functions are all on a<br />
single menu level, the GROSS/NET ( ) key has no<br />
function. Press the ZERO ( ) key to exit test mode.<br />
Table 7-7 on page 44 summarizes the test menu<br />
functions.<br />
TEST A/DTST<br />
D/I 1 D/I 2 AOUT=0 AOUTFS<br />
DEFLT XMT U ECHO R<br />
ZERO GROSS TARE UNITS PRINT<br />
NET<br />
B/N Units<br />
EXIT<br />
Not used<br />
ENTER<br />
Move LEFT<br />
TEST MODE KEY FUNCTIONS<br />
Move RIGHT<br />
Appendix 43
TEST Menu<br />
Function Description<br />
A/DTST Display A/D test<br />
Press and hold Enter key to display raw count from A/D converter.<br />
D/I 1 Display digital input 1<br />
Press and hold Enter key to show status of DIGIN1 (DI1=HI or DI1=LO).<br />
D/I 2 Display digital input 2<br />
Press and hold Enter key to show status of DIGIN2 (DI2=HI or DI2=LO).<br />
AOUT=0 Set analog output to zero<br />
Press and hold Enter key to set analog output to its zero value.<br />
AOUTFS Set analog output to full scale<br />
Press and hold Enter key to set analog output to its full scale value.<br />
DEFLT Default parameters<br />
Press setup switch and Enter key at the same time to reset configuration and calibration parameters to factory<br />
default values. Load cells must be recalibrated before using the indicator (see Section 4.0 on page 24).<br />
XMT U Transmit “U”<br />
Press and hold Enter key to send ASCII “U” characters (decimal 85) from the serial port.<br />
ECHO R Echo received characters<br />
Press and hold Enter key to view characters received at serial port.<br />
NOTE: <strong>IQ</strong> plus <strong>355</strong> display shows lower-case characters as blanks.<br />
7.10 Software Revision History<br />
For a complete description of recent software revisions, visit our web site at www.rlws.com.<br />
The following list summarizes principal revision software changes:<br />
Version 1.10<br />
• Entering setup mode now clears any tare value in the system.<br />
• The configured end-of-line delay (EOLDLY) now functions in both demand and continuous mode.<br />
• A/D gain (ADGAIN) and A/D offset (ADOFFS) functions removed from TEST menu.<br />
Version 1.12<br />
• New SMPRAT parameter on the CONFIG menu provides selectable A/D conversion rate ranging from<br />
3.75–30 Hz.<br />
• Default value for REGULAT parameter (on PROGRM menu) changed to NTEP.<br />
Version 1.15<br />
• This parameter added in SERIAL menu under EDP port (EDP.ECHO=On/Off) to enable or disable<br />
echoing of serial commands sent to indicator.<br />
Version 1.16<br />
• This version corrects an issue introduced in Version 1.15 where the primary unit with a fixed zero was<br />
divided by 10 when displaying secondary units.<br />
44 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />
Table 7-7. Test Menu Functions
7.11 Specifications<br />
Power<br />
Line Voltages 115 or 230 VAC<br />
Frequency 50 or 60 Hz<br />
Power Consumption 70 mA @ 115 VAC (8W)<br />
35 mA @ 230 VAC (8W)<br />
Fusing<br />
115 VAC 2 x 200 mA TR5 subminiature fuses<br />
Wickmann Time-Lag 19374 Series<br />
UL Listed, CSA Certified<br />
230 VAC 2 x 100 mA TR5 subminiature fuses<br />
Wickmann Time-Lag 19372 Series<br />
UL Recognized, VDE Approved<br />
Analog Specifications<br />
Full Scale Input Signal Up to 45 mV<br />
Excitation Voltage 10 ± 0.5 VDC,<br />
8 x 350Ω or 16 x 700Ω load cells<br />
Sense Amplifier Differential amplifier with<br />
4- and 6-wire sensing<br />
Analog Signal<br />
Input Range 0.6 mV/V – 4.5 mV/V<br />
Analog Signal<br />
Sensitivity 0.3 µV/graduation minimum,<br />
1.5 µV/grad recommended<br />
Input Impedance 200 MΩ, typical<br />
Noise (ref to input) 0.3 µV p-p with digital filters at 4-4-4<br />
Internal Resolution 308 000 counts<br />
Display Resolution 100 000 dd<br />
Measurement Rate Up to 30 measurements/sec<br />
Input Sensitivity 150 nV per internal count<br />
System Linearity Within 0.01% of full scale<br />
Zero Stability 150 nV/°C, maximum<br />
Span Stability 3.5 ppm/°C, maximum<br />
Calibration Method Software, constants stored in<br />
EEPROM<br />
Common Mode<br />
Voltage –0.15 to +0.95 V, referred to earth<br />
Common Mode<br />
Rejection 130 dB minimum @ 50 or 60 Hz<br />
Normal Mode<br />
Rejection 90 dB minimum @ 50 or 60 Hz<br />
Input Overload ± 12 V continuous, static discharge<br />
protected<br />
RFI Protection Signal, excitation, and sense lines<br />
protected by capacitor bypass<br />
Analog Output Optional: fully isolated, voltage or current<br />
output,14-bit resolution.<br />
Voltage output: 0 –10 VDC<br />
Load resistance:1KΩ minimum<br />
Current output: 4–20 mA<br />
External loop resistance: 500Ω maximum<br />
Digital Specifications<br />
Microcomputer Phillips 80C51XA-G49 main processor @<br />
9.8304 MHz<br />
Digital Inputs 2 inputs, TTL or switch closure,<br />
active-low<br />
Digital Filters 3 filters, software selectable<br />
Serial Communications<br />
EDP Port Full duplex RS-232<br />
Printer Port Output-only RS-232 or active 20 mA<br />
current loop<br />
Both Ports 9600, 4800, 2400, 1200, 600, 300 bps;<br />
7 or 8 data bits; even, odd, or no parity<br />
Operator Interface<br />
Display 6-digit LED display. 7-segment, 0.8 in<br />
(20 mm) digits<br />
LED annunciators Gross, net, center of zero, standstill,<br />
lb/primary units, kg/secondary units,<br />
oz, g<br />
Keyboard 5-key flat membrane panel<br />
Environmental<br />
Operating Temperature–10 to +40°C (legal);<br />
–10 to +50°C (industrial)<br />
Storage Temperature –25 to +70°C<br />
Humidity 0–95% relative humidity<br />
Altitude 2000 m (6500 ft) maximum<br />
Enclosure<br />
Enclosure Dimensions 9.5 in x 6 in x 2.75 in<br />
24 cm x 15 cm x 7 cm<br />
Weight 2.8 Kg (6.1 lb)<br />
Rating/Material UL Type 4X<br />
Certifications and Approvals<br />
• NATIONAL CONFERENCE •<br />
O N W E I G H T S<br />
A N D M E A S U R E S<br />
NTEP<br />
CoC Number 97-130A1<br />
Accuracy Class III/III L<br />
n max : 10 000<br />
Measurement Canada<br />
Approval AM-5213<br />
Accuracy Class III/III HD<br />
n max : 10 000<br />
OIML<br />
R76-2 Test Certificate TC6008<br />
Accuracy Class III n max : 3 000<br />
Appendix 45
<strong>IQ</strong> plus <strong>355</strong> Limited Warranty<br />
Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a<br />
Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by<br />
the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in<br />
materials and workmanship for two years.<br />
RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized<br />
by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment<br />
fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the<br />
warranty period subject to the following conditions:<br />
• Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a<br />
detailed explanation of the alleged deficiencies.<br />
• Individual electronic components returned to RLWS for warranty purposes must be packaged to<br />
prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a<br />
publication, Protecting Your Components From Static Damage in Shipment, available from RLWS<br />
Equipment Return Department.<br />
• Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was<br />
not caused by accident, misuse, neglect, alteration, improper installation, improper repair or<br />
improper testing; RLWS shall be the sole judge of all alleged non-conformities.<br />
• Such equipment has not been modified, altered, or changed by any person other than RLWS or its<br />
duly authorized repair agents.<br />
• RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible<br />
for shipping charges both ways.<br />
• In no event will RLWS be responsible for travel time or on-location repairs, including assembly or<br />
disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.<br />
THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT<br />
LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER<br />
RLWS NOR DISTRIBUTOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.<br />
RLWS AND BUYER AGREE THAT RLWS’S SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO<br />
REPAIR OR REPLACEMENT OF SUCH GOODS. IN ACCEPTING THIS WARRANTY, THE BUYER WAIVES ANY AND<br />
ALL OTHER CLAIMS TO WARRANTY.<br />
SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR<br />
WARRANTY CLAIMS.<br />
NO TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS<br />
WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE<br />
OFFICER OF RLWS AND THE BUYER.<br />
© 2002 Rice Lake Weighing Systems, <strong>Inc</strong>. Rice Lake, WI USA. All Rights Reserved.<br />
RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA<br />
46 <strong>IQ</strong> plus <strong>355</strong> Installation Manual