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<strong>IQ</strong> <strong>plus®</strong><br />

<strong>355</strong><br />

Digital Weight Indicator<br />

Version 1.1<br />

Installation Manual<br />

66503


Technical training seminars are available through Rice Lake Weighing Systems.<br />

Course descriptions and dates can be viewed at www.rlws.com or obtained by<br />

calling 715-234-9171 and asking for the training department.<br />

Copyright © 2002 Rice Lake Weighing Systems. All rights reserved. Printed in the United States of America.<br />

Specifications subject to change without notice.<br />

Version 1.1, October 2002<br />

Contents<br />

About This Manual ................................................................................................................................... 1<br />

1.0 Introduction.................................................................................................................................. 1<br />

1.1 Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1<br />

1.2 Front Panel Keypad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2<br />

1.3 LED Annunciators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2<br />

1.4 Indicator Operations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

1.4.1 Toggle Gross/Net Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

1.4.2 Toggle Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

1.4.3 Zero Scale . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

1.4.4 Acquire Tare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

1.4.5 Remove Stored Tare Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

1.4.6 Print Ticket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3<br />

2.0 Installation ................................................................................................................................... 4<br />

2.1 Unpacking and Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

2.2 Enclosure Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

2.3 Cable Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4<br />

2.3.1 Cable Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5<br />

2.3.2 Load Cells. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

2.3.3 Serial Communications and Digital Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

2.3.4 Analog Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6<br />

2.4 Analog Output Module Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7<br />

2.5 Enclosure Reassembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7<br />

2.6 Board Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7<br />

2.7 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8<br />

3.0 Configuration.............................................................................................................................. 12<br />

3.1 Configuration Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />

3.1.1 Revolution Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />

3.1.2 EDP Command Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12<br />

3.1.3 Front Panel Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13<br />

3.2 Menu Structures and Parameter Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14<br />

3.2.1 Configuration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15<br />

3.2.2 Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17<br />

3.2.3 Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19<br />

3.2.4 Serial Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19<br />

3.2.5 Program Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20<br />

3.2.6 Print Format Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21<br />

3.2.7 Digital Input Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22<br />

3.2.8 Analog Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23<br />

3.2.9 Version Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23<br />

4.0 Calibration.................................................................................................................................. 24<br />

4.1 Front Panel Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24<br />

4.2 EDP Command Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />

4.3 Revolution<br />

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25<br />

4.4 More About Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26


ii<br />

4.4.1 Adjusting Final Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />

4.4.2 Zero Deadload A/D Counts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />

4.4.3 Calculating the Span Coefficient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26<br />

5.0 EDP Commands.......................................................................................................................... 27<br />

5.1 The EDP Command Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />

5.1.1 Key Press Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27<br />

5.1.2 Reporting Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />

5.1.3 The RESETCONFIGURATION Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />

5.1.4 Parameter Setting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28<br />

5.1.5 Normal Mode Commands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30<br />

5.2 Saving and Transferring Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />

5.2.1 Saving Indicator Data to a Personal Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />

5.2.2 Downloading Configuration Data from PC to Indicator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31<br />

6.0 Print Formatting ......................................................................................................................... 32<br />

6.1 Print Formatting Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />

6.2 Customizing Print Formats. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />

6.2.1 Using the EDP Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32<br />

6.2.2 Using the Front Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33<br />

6.2.3 Using Revolution. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33<br />

7.0 Appendix .................................................................................................................................... 34<br />

7.1 Error Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />

7.1.1 Displayed Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34<br />

7.1.2 Using the XE EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />

7.2 Status Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />

7.2.1 Using the P EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />

7.2.2 Using the ZZ EDP Command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35<br />

7.3 Continuous Output (Stream) Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36<br />

7.4 ASCII Character Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37<br />

7.5 Front Panel Display Characters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39<br />

7.6 Conversion Factors for Secondary Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40<br />

7.7 Digital Filtering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41<br />

7.7.1 DIGFLx<br />

Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41<br />

7.7.2 DFSENS and DFTHRH Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41<br />

7.7.3 Setting the Digital Filter Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42<br />

7.8 Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42<br />

7.9 Test Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43<br />

7.10 Software Revision History. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44<br />

7.11 Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45<br />

<strong>IQ</strong> plus <strong>355</strong> Limited Warranty ................................................................................................................ 46<br />

<strong>IQ</strong> plus <strong>355</strong> Installation Manual


About This Manual<br />

This manual is intended for use by service technicians<br />

responsible for installing and servicing <strong>IQ</strong> <strong>plus®</strong><br />

<strong>355</strong><br />

digital weight indicators. This manual applies to<br />

indicators using Version 1.1 of the <strong>IQ</strong> plus <strong>355</strong><br />

software. See Section 7.10 on page 44 for a summary<br />

of software changes included in this release.<br />

Configuration and calibration of the indicator can be<br />

accomplished using the indicator front panel keys, the<br />

EDP command set, or Version 2.5 or later of the<br />

Revolution<br />

configuration utility. See Section 3.1 on<br />

page 12 for information about configuration methods.<br />

1.0 Introduction<br />

The <strong>IQ</strong> plus <strong>355</strong> is a single-channel digital weight<br />

indicator housed in a NEMA 4X/IP66-rated stainless<br />

steel enclosure. The indicator front panel consists of a<br />

large (.8 in, 20 mm), six-digit, seven-segment LED<br />

display and five-button keypad. Features include:<br />

• Drives up to eight 350Ω<br />

or sixteen 700Ω<br />

load<br />

cells<br />

• Supports 4- and 6-wire load cell connections<br />

• Two configurable digital inputs<br />

• Electronic data processing (EDP) port for full<br />

duplex, RS-232 communications at up to<br />

9600 bps<br />

• Printer port for output-only RS-232 and 20<br />

mA current loop communications at up to<br />

9600 bps<br />

• Optional analog output module provides 0–10<br />

VDC or 4–20 mA tracking of gross or net<br />

weight values<br />

• Available in 115 VAC and 230 VAC versions<br />

The <strong>IQ</strong> plus <strong>355</strong> is NTEP-certified and Measurement<br />

Canada approved for Classes III, III HD, and III L at<br />

10,000 divisions. See Section 7.11 on page 45 for<br />

detailed specifications.<br />

Some procedures described in this<br />

Warning<br />

manual require work inside the<br />

indicator enclosure. These procedures<br />

are to be performed by qualified<br />

service personnel only.<br />

Authorized distributors and their employees<br />

can view or download this manual from the<br />

Rice Lake Weighing Systems distributor<br />

site at www.rlws.com.<br />

The Operator Card included with this manual<br />

provides basic operating instructions for users of the<br />

<strong>IQ</strong> plus <strong>355</strong>. Please leave the Operator Card with the<br />

indicator when installation and configuration are<br />

complete.<br />

1.1 Operating Modes<br />

The <strong>IQ</strong> plus <strong>355</strong> has three modes of operation:<br />

Normal (weighing) mode<br />

Normal mode is the “production” mode of the<br />

indicator. The indicator displays gross or net<br />

weights as required, using the LED annunciators<br />

described in Section 1.3 on page 2 to indicate<br />

scale status and the type of weight value<br />

displayed. Once configuration is complete and a<br />

legal seal is affixed to the back of the indicator,<br />

this is the only mode in which the <strong>IQ</strong> plus <strong>355</strong> can<br />

operate.<br />

Setup mode<br />

Most of the procedures described in this manual<br />

require the indicator to be in setup mode,<br />

including configuration and calibration.<br />

To enter setup mode, remove the large fillister<br />

head screw from the enclosure backplate. Insert a<br />

screwdriver or a similar tool into the access hole<br />

and press the setup switch once. The indicator<br />

display changes to show the word CONFIG.<br />

Test mode<br />

Test mode provides a number of diagnostic<br />

functions for the <strong>IQ</strong> plus <strong>355</strong> indicator. Like setup<br />

mode, test mode is entered using the setup switch.<br />

See Section 7.9 on page 43 for more information<br />

about entering and using test mode.<br />

Introduction<br />

1


1.2 Front Panel Keypad<br />

Figure 1-1 on page 2 shows the <strong>IQ</strong> plus <strong>355</strong> LED annunciators, keypad, and normal mode key functions.<br />

The symbols shown under the keys (representing up, down, enter, left, right) describe the key functions assigned<br />

in setup mode. In setup mode, the keys are used to navigate through menus, select digits within numeric values,<br />

and increment/decrement values. See Section 3.1.3 on page 13 for information about using the front panel keys<br />

in setup mode.<br />

2<br />

Gross<br />

Net<br />

Set gross weight<br />

to zero<br />

Figure 1-1. <strong>IQ</strong> plus <strong>355</strong> Front Panel, Showing LED Annunciators and Normal Mode Key Functions<br />

1.3 LED Annunciators<br />

The <strong>IQ</strong> plus <strong>355</strong> display uses a set of eight LED annunciators to provide additional information about the value<br />

being displayed:<br />

• Gross and Net annunciators are lit to show whether the displayed weight is a gross or net weight.<br />

• Center of zero (<br />

scale is zeroed.<br />

): Gross weight is within 0.25 graduations of zero. This annunciator lights when the<br />

• Standstill ( ): Scale is at standstill or within the specified motion band. Some operations, including<br />

•<br />

tare functions and printing, can only be done when the standstill symbol is shown.<br />

lb, kg, oz, and g annunciators indicate the units associated with the displayed value: lb=pounds,<br />

kg=kilograms, oz=ounces, g=grams.<br />

The displayed units can also be set to short tons (tn), metric tons (t), or NONE (no units information<br />

displayed). The lb and kg LEDs function as primary and secondary units annunciators for some<br />

combinations of primary and secondary units. If neither primary nor secondary units are lb, kg, oz, or g, the<br />

lb annunciator is lit for primary units, kg for secondary units.<br />

<strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

D I G I T A L W E I G H T I N D I C A T O R<br />

ZERO GROSS TARE UNITS PRINT<br />

NET<br />

B/N T<br />

Units<br />

Switch between<br />

gross and net<br />

weight display<br />

Acquire tare<br />

Switch between<br />

primary and<br />

secondary units<br />

NORMAL MODE KEY FUNCTIONS<br />

Send data to<br />

serial port<br />

lb<br />

kg<br />

oz<br />

g


Table 1-1 shows which annunciators are used for all combinations of configured primary and secondary units.<br />

For example:<br />

• If the primary unit is pounds (lb) and the secondary unit is kilograms (kg), the lb LED is lit for primary<br />

units, kg for secondary units.<br />

• If the primary unit is pounds (lb) and the secondary unit is short tons (tn), the lb LED is lit for primary<br />

units, kg for secondary units. There is no LED for short tons, so the kg LED is used as the secondary<br />

units annunciator.<br />

• If the primary unit is short tons (tn) and the secondary unit is pounds (lb), the lb LED is lit for primary<br />

units (tn), and kg is lit for secondary units (lb). Because there is no LED for short tons, the lb and kg<br />

LEDs are used as primary and secondary units annunciators.<br />

See Section 3.2.2 for more information about configuring primary and secondary display units.<br />

Primary Unit<br />

1.4 Indicator Operations<br />

Basic <strong>IQ</strong> plus <strong>355</strong> operations are summarized below.<br />

1.4.1 Toggle Gross/Net Mode<br />

Press the GROSS/NET key to switch the display mode<br />

from gross to net, or from net to gross. If a tare value<br />

has been entered or acquired, the net value is the gross<br />

weight minus the tare.<br />

Gross mode is shown by the Gross annunciator; net<br />

mode is shown by the Net annunciator.<br />

1.4.2 Toggle Units<br />

Press the UNITS key to switch between primary and<br />

secondary units. The units LED to the right of the<br />

display is lit.<br />

1.4.3 Zero Scale<br />

1. In gross mode, remove all weight from the<br />

scale and wait for the standstill annunciator<br />

( ).<br />

2. Press the ZERO key. The center of zero<br />

( ) annunciator lights to indicate the<br />

scale is zeroed.<br />

Secondary Unit<br />

lb kg oz g tn t none<br />

lb lb / lb lb / kg lb / oz lb / g lb / kg<br />

kg kg / lb kg / kg kg / oz kg / g lb / kg<br />

oz oz / lb oz / kg oz / oz oz / g oz / kg<br />

g g / lb g / kg g / oz g / g g / kg<br />

tn lb / kg lb / kg lb / oz lb / g lb / lb lb / kg lb / kg<br />

t lb / kg lb / lb lb / kg<br />

none lb / kg lb / kg lb / lb<br />

Table 1-1. Units Annunciators, Showing Primary / Secondary LEDs Used for All Configurations<br />

1.4.4 Acquire Tare<br />

1. Place container on scale and wait for the<br />

standstill annunciator ( ).<br />

2. Press the TARE key to acquire the tare weight<br />

of the container. The indicator switches to net<br />

mode.<br />

1.4.5 Remove Stored Tare Value<br />

1. Remove all weight from the scale and wait for<br />

the standstill annunciator ( ).<br />

2. Press the TARE key. The indicator switches to<br />

gross mode, indicating the tare value has been<br />

removed.<br />

1.4.6 Print Ticket<br />

1. Wait for the standstill annunciator ( ).<br />

2. Press the PRINT key to send data to the serial<br />

port.<br />

Introduction<br />

3


2.0 Installation<br />

This section describes procedures for connecting load<br />

cells, digital inputs, and serial communications cables<br />

to the <strong>IQ</strong> plus <strong>355</strong> indicator. Instructions for field<br />

installation of the analog output option and<br />

replacement of the CPU board are included, along<br />

with assembly drawings and parts lists for the service<br />

technician.<br />

4<br />

Caution<br />

• Use a wrist strap to ground yourself and protect<br />

components from electrostatic discharge (ESD)<br />

when working inside the indicator enclosure.<br />

• This unit uses double pole/neutral fusing which<br />

could create an electric shock hazard. Procedures<br />

requiring work inside the indicator must be<br />

performed by qualified service personnel only.<br />

• The supply cord serves as the power disconnect for<br />

the <strong>IQ</strong> plus <strong>355</strong>. The power outlet supplying the<br />

indicator must be installed near the unit and be<br />

easily accessible<br />

2.1 Unpacking and Assembly<br />

Immediately after unpacking, visually inspect the <strong>IQ</strong><br />

plus <strong>355</strong> to ensure all components are included and<br />

undamaged. The shipping carton should contain the<br />

indicator with attached tilt stand, this manual, and a<br />

parts kit. If any parts were damaged in shipment,<br />

notify Rice Lake Weighing Systems and the shipper<br />

immediately.<br />

The parts kit contains the items listed below:<br />

• Capacity, identification, and annunciator<br />

labels. Annunciator labels (PN 53374)<br />

provide replacement overlay decals for<br />

labeling primary and secondary units LEDs.<br />

• 6-position screw terminal (PN 70599) for<br />

connector J1 and a 7-position screw terminal<br />

(PN 70600) for connector J4 (see Figure 2-3<br />

on page 5).<br />

• Two 8-32NC x 7/16 fillister head screws (PN<br />

30623). These screws occupy the holes below<br />

and on either side of the setup screw on the<br />

indicator backplate (see Figure 2-4 on page<br />

7).<br />

• Four 8-32NC x 3/8 machine screws (PN<br />

14862) for the indicator backplate (see #24 in<br />

Figure 2-5 on page 9).<br />

• Six neoprene washers (PN 45042) for<br />

backplate screws included in the parts kit.<br />

• Four rubber bumpers (“feet”) for the tilt stand,<br />

PN 42149.<br />

• Five cable ties, PN 15631.<br />

• Two ferrites (PN 66730), used to reduce<br />

susceptibility to radiate electromagnet<br />

<strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

interference and EMI installation instructions<br />

(PN 67970).<br />

• Three each of grounding clamps (PN 67550),<br />

external tooth lock washers (PN 15133), and<br />

kep nuts (PN 14676) for cable shield<br />

grounding against the backplate.<br />

2.2 Enclosure Disassembly<br />

The indicator enclosure must be opened to connect<br />

cables for load cells, communications, digital inputs,<br />

and analog output.<br />

Warning<br />

The <strong>IQ</strong> plus <strong>355</strong> has no on/off switch.<br />

Before opening the unit, ensure the<br />

power cord is disconnected from the<br />

power outlet.<br />

Ensure power to the indicator is disconnected, then<br />

place the indicator face-down on an antistatic work<br />

mat. Remove the screws that hold the backplate to the<br />

enclosure body, then lift the backplate away from the<br />

enclosure and set it aside.<br />

2.3 Cable Connections<br />

The <strong>IQ</strong> plus <strong>355</strong> provides four cord grips for cabling<br />

into the indicator: one for the power cord, three to<br />

accommodate load cell, communications, digital<br />

inputs, and analog output cables. Two of the three free<br />

cord grips come with a plug installed to prevent<br />

moisture from entering the enclosure. Depending on<br />

your application, remove the plug from any cord grip<br />

that will be used and install cables as required.<br />

NOTE: Because the <strong>IQ</strong> plus <strong>355</strong> has no on/off switch,<br />

the power cord serves as the power disconnect. The<br />

power outlet must be located close enough to the<br />

indicator to allow the operator to easily disconnect<br />

power to the unit.<br />

Figure 2-1 shows the recommended assignments for<br />

the <strong>IQ</strong> plus <strong>355</strong> cord grips.<br />

Load Cell Cable<br />

Serial Communications<br />

Analog Output, Digital Input<br />

AC Power Cord<br />

Figure 2-1. Recommended Cord Grip Assignments


2.3.1 Cable Grounding<br />

Except for the power cord, all cables routed through<br />

the cord grips should be grounded against the<br />

indicator backplate. Do the following to ground<br />

shielded cables:<br />

• Use the lockwashers, clamps, and kep nuts<br />

provided in the parts kit to install grounding<br />

clamps on the backplate studs adjacent to cord<br />

grips. Install grounding clamps only for cord<br />

grips that will be used; do not tighten nuts.<br />

• Route cables through cord grips and grounding<br />

clamps to determine cable lengths required to<br />

reach cable connectors. Mark cables to remove<br />

insulation and shield as described below:<br />

• For cables with foil shielding, strip insulation<br />

and foil from the cable half an inch (15 mm)<br />

past the grounding clamp (see Figure 2-2).<br />

Fold the foil shield back on the cable where<br />

the cable passes through the clamp. Ensure<br />

silver (conductive) side of foil is turned<br />

outward for contact with the grounding<br />

clamp.<br />

• For cables with braided shielding, strip cable<br />

insulation and braided shield from a point just<br />

past the grounding clamp. Strip another half<br />

inch (15 mm) of insulation only to expose the<br />

braid where the cable passes through the<br />

clamp (see Figure 2-2).<br />

To setup switch<br />

JP4<br />

–EXC<br />

+EXC<br />

–SENSE<br />

+SENSE<br />

–SIG<br />

+SIG<br />

6<br />

5<br />

4<br />

3<br />

EEPROM<br />

LOAD CELL CONNECTOR<br />

2<br />

1 J1<br />

JP2<br />

JP1<br />

Microprocessor<br />

X2<br />

U4<br />

LED DRIVER<br />

ON OFF<br />

SET/ISP<br />

A/D Converter<br />

Load cell<br />

compensation jumper<br />

Figure 2-3. <strong>IQ</strong> plus <strong>355</strong> CPU and Power Supply Board<br />

<br />

• For load cell cables, cut the shield wire just past<br />

the grounding clamp. Shield wire function is<br />

provided by contact between the cable shield<br />

and the grounding clamp.<br />

• Route stripped cables through cord grips and<br />

clamps. Ensure shields contact grounding<br />

clamps as shown in Figure 2-2. Tighten<br />

grounding clamp nuts.<br />

• Finish installation using cable mounts and ties to<br />

secure cables inside of indicator enclosure.<br />

NOTE: Install lockwashers<br />

first, against backplate,<br />

Cord grip<br />

under grounding clamp<br />

Cut insulation here<br />

for braided cables<br />

Insulated cable Braid<br />

Foil (silver side out)<br />

Grounding clamp<br />

Length<br />

Shield wire (cut)Cut<br />

insulation here<br />

for foil-shielded cables<br />

of foil before folding<br />

back on cable insulation<br />

Figure 2-2. Grounding Clamp Attachment for Foil-Shielded<br />

and Braided Cabling<br />

+<br />

J7<br />

GND<br />

EDPT<br />

Keypad Connector<br />

GND<br />

EDPR<br />

PRMA<br />

PRT<br />

IN2<br />

IN1<br />

1 2 3 4 5 6 7<br />

J4 SERIAL COMM & DIGITAL IN<br />

U5<br />

LED DRIVER<br />

Transformer<br />

F2 F1<br />

JP7<br />

Blue wire<br />

Brown wire<br />

GND<br />

C23<br />

– +<br />

BR1<br />

+<br />

DIGITAL<br />

+5V<br />

TEST<br />

ANALOG<br />

GND<br />

ANALOG<br />

+5V<br />

TEST<br />

C67<br />

MECCA1<br />

Installation<br />

C66<br />

+<br />

JMP4<br />

VR1<br />

C24<br />

VR2<br />

+<br />

C25 +<br />

VR3<br />

ANALOG<br />

–5V<br />

TEST<br />

5


2.3.2 Load Cells<br />

To attach cable from a load cell or junction box,<br />

remove connector J1 from the board. The connector<br />

plugs into a header on the board as shown in<br />

Figure 2-6 on page 10.<br />

NOTE: Early versions of the <strong>IQ</strong> plus <strong>355</strong> CPU board used<br />

a 7-pin load cell connector. The 7-pin connector is not<br />

compatible with the current 6-pin header.<br />

Wire the load cell cable from the load cell or junction<br />

box to connector J1 as shown in Table 2-1. If using<br />

6-wire load cell cable (with sense wires), remove<br />

jumpers JP1 and JP2 before reinstalling connector J1<br />

(see Figure 2-3). For 4-wire installation, leave<br />

jumpers JP1 and JP2 on.<br />

When connections are complete, reinstall connector<br />

J1 onto the header so that it snaps securely into place.<br />

Use two cable ties to secure the load cell cable to the<br />

inside of the enclosure.<br />

J1 Pin Function<br />

1 +SIG<br />

2 –SIG<br />

3 +SENSE<br />

4 –SENSE<br />

5 +EXC<br />

6 –EXC<br />

NOTES:<br />

• Use grounding procedure described in Section 2.3.1<br />

on page 5.<br />

• For 6-wire connections, remove jumpers JP1 and JP2.<br />

Table 2-1. J1 Pin Assignments<br />

Setting the Load Cell Compensation Jumper<br />

The load cell compensation jumper (above the A/D<br />

converter location on the CPU board; see Figure 2-3<br />

on page 5) must be set ON for load cells with<br />

unbalanced bridges. The compensation jumper has the<br />

effect of lowering the positive excitation voltage.<br />

Uncompensated unbalanced load cells can cause<br />

instability or calibration errors.<br />

For RL1040 and RL1042 load cells, set the<br />

compensation jumper as follows:<br />

• RL1040 load cells: jumper OFF<br />

• RL1042 load cells: jumper ON<br />

For other load cell types, use the following procedure<br />

to determine the correct jumper position;<br />

1. Disconnect load cell from indicator and use<br />

an ohmmeter to measure the following:<br />

• +EXC to +SIG, +EXC to –SIG<br />

• –EXC to +SIG, –EXC to –SIG<br />

Measured values between the excitation line<br />

and each of the signal lines should be within<br />

2–3Ω.<br />

6 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

2. If the +EXC measurements are ≥ 5% larger<br />

than the –EXC measurements, set the<br />

compensation jumper in the ON position. If<br />

the +EXC measurements are < 5% greater (or<br />

are less) than the –EXC measurements, set the<br />

jumper in the OFF position.<br />

2.3.3 Serial Communications and Digital Inputs<br />

To attach serial communications and digital input<br />

cables, remove connector J4 from the board.<br />

Connector J4 provides connections for the EDP<br />

(Electronic Data Processing) port, printer port, and<br />

two digital inputs. Connect communications and<br />

digital input cables to connector J4 as shown in<br />

Table 2-2.<br />

Once cables are attached, reconnect J4 to the header<br />

on the board (see Figure 2-6 on page 10). Use cable<br />

ties to secure serial and digital input cables to the<br />

inside of the enclosure.<br />

The EDP port supports RS-232 communications only;<br />

the printer port provides either active 20 mA output or<br />

RS-232 transmission. Both ports are configured using<br />

the SERIAL menu. See Section 3.0 on page 12 for<br />

configuration information.<br />

Digital inputs can be set to provide several indicator<br />

functions, including all keypad functions. The inputs<br />

are active (on) with low voltage (0 VDC) and can be<br />

driven by TTL or 5V logic without additional<br />

hardware. Use the DIG IN menu to configure the<br />

digital inputs.<br />

Port J4 Pin Label Function<br />

EDP Port 1 EDPT RS-232 TxD<br />

2 GND RS-232 Ground /<br />

–20 mA OUT<br />

3 EDPR RS-232 RxD<br />

Printer Port 4 PRMA +20 mA OUT<br />

5 PRT RS-232 TxD<br />

Digital Inputs 6 IN2 Digital Input 2<br />

7 IN1 Digital Input 1<br />

Table 2-2. J4 Pin Assignments


2.3.4 Analog Output<br />

If the optional analog output module is installed,<br />

attach the output cable to connector J1 on the analog<br />

output board. Table 2-3 lists the analog output pin<br />

assignments.<br />

Use the ALGOUT menu to configure and calibrate the<br />

analog output module when cabling is complete. See<br />

Section 2.4 for information about installing the analog<br />

output module.<br />

Pin Signal<br />

1 + Current Out<br />

2 – Current Out<br />

3 + Voltage Out<br />

4 – Voltage Out<br />

Table 2-3. Analog Output Module Pin Assignments<br />

2.4 Analog Output Module Installation<br />

To install or replace the analog output module, follow<br />

the steps listed in Section 2.2 on page 4 for opening<br />

the <strong>IQ</strong> plus <strong>355</strong> enclosure.<br />

Mount the analog output module on its standoffs in<br />

the location shown in Figure 2-3 on page 5 and plug<br />

the module input into connector J5 on the <strong>IQ</strong> plus <strong>355</strong><br />

board. Connect output cable to the analog output<br />

module as shown in Table 2-3, then reassemble the<br />

enclosure (Section 2.5).<br />

See Section 7.8 on page 42 for analog output<br />

calibration procedures.<br />

2.5 Enclosure Reassembly<br />

Once cabling is complete, position the backplate over<br />

the enclosure and reinstall the backplate screws. Use<br />

the torque pattern shown in Figure 2-4 to prevent<br />

distorting the backplate gasket. Torque screws to 15<br />

in-lb (1.7 N-m).<br />

1<br />

3<br />

Torque pattern<br />

Fillister head screws<br />

10<br />

Torque backplate screws to 15 in-lb (1.7 N-m)<br />

5 6<br />

Setup switch access screw<br />

7<br />

Figure 2-4. <strong>IQ</strong> plus <strong>355</strong> Enclosure Backplate<br />

8<br />

9<br />

4<br />

2<br />

2.6 Board Removal<br />

If you must remove the <strong>IQ</strong> plus <strong>355</strong> CPU board, use<br />

the following procedure:<br />

1. Disconnect power to the indicator. Loosen<br />

cord grips and remove backplate as described<br />

in Section 2.2 on page 4.<br />

2. Unplug connectors J1 (load cell cable), J4<br />

(serial communications and digital inputs), J7<br />

(keypad ribbon cable), and JP4 (setup switch).<br />

Remove blue and brown power input wires at<br />

JP7. If an analog output board is installed,<br />

disconnect the analog output cable. See<br />

Figure 2-3 on page 5 for connector locations.<br />

3. Remove the four nuts from the corners of the<br />

CPU board, then lift the board out of the<br />

enclosure.<br />

To replace the CPU board, reverse the above<br />

procedure. Be sure to reinstall cable ties to secure all<br />

cables inside the indicator enclosure.<br />

Installation 7


2.7 Replacement Parts<br />

Table 2-4 lists replacement parts for the <strong>IQ</strong> plus <strong>355</strong>, including all parts referenced in Figures 2-5 through 2-9.<br />

Ref<br />

Number PN Description (Quantity) Figure<br />

1 14626 Kep nuts, 8-32NC hex (3) Figure 2-5 on page 9, Figure 2-8 on page 11<br />

2 52211 Display and CPU board assembly, 115 VAC (1) Figure 2-6 on page 10<br />

52210 Display and CPU board assembly, 230 VAC (1)<br />

3 15365 Board mounting spacers (4)<br />

4 39017 Enclosure backplate (1) Figure 2-5 on page 9<br />

5 15626 Cable grips, PG9 (3)<br />

6 30375 Nylon seal rings for cable grips (3)<br />

7 15627 Locknuts, PCN9 (3)<br />

8 19538 Cable grip plugs (2)<br />

9 45042* Sealing washers (4)<br />

10 44676 Sealing washer for setup switch access screw (1)<br />

11 42640 Setup switch access screw, 1/4 x 28NF x 1/4 (1)<br />

12 41965 Power cord assembly, 115VAC (1) Figure 2-5 on page 9, Figure 2-7 on page 11<br />

45254 Power cord assembly, 230VAC (1)<br />

13 41964 Line filter assembly (1) Figure 2-7 on page 11<br />

14 14621 Kep nuts, 6-32NC hex (4) Figure 2-6 on page 10<br />

16 68403 Four-cornered wing knobs for tilt stand (2) Figure 2-5 on page 9<br />

30342 Two-cornered wing knobs for tilt stand (2)<br />

17 29635 Tilt stand (1)<br />

18 15144 Nylon washers for tilt stand, 1/4x1x1/16 (2)<br />

20 15134 Lock washers, internal tooth, No. 8 , Type A (4)<br />

22 50556 Overlay membrane panel (1) Figure 2-9 on page 11<br />

23 50555 Enclosure (1)<br />

24 14862* Screws, 8-32NC x 3/8 (4) Figure 2-5 on page 9<br />

26 45043 Ground wire, 4-in., No. 8 (1)<br />

27 39037 Backplate gasket (1) Figure 2-5 on page 9<br />

28 51974 Setup switch assembly (1) Figure 2-7 on page 11<br />

29 16892 Ground/Earth Label (1)<br />

30 15650* Cable tie mounts (8) Figure 2-6 on page 10<br />

31 45302 Line filter standoffs (2) Figure 2-7 on page 11<br />

33 15131 Lock washers, external tooth, No. 6, Type A (8) Figure 2-6 on page 10<br />

— 70600 7-position connectors for J4, and J12 (2) Figure 2-3 on page 5<br />

— 70599 6-position connectors for J1 (1)<br />

— 53848 200 mA TR5 subminiature fuses (2), 115 VAC F1 and F2 in Figure 2-3 on page 5<br />

53881 100 mA TR5 subminiature fuses (2), 230 VAC<br />

(See Caution below)<br />

* Additional parts included in parts kit.<br />

Caution<br />

For protection against risk of fire, replace fuses only with same type and rating fuse.<br />

See Section 7.11 on page 45 for complete fuse specifications.<br />

8 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Table 2-4. Replacement Parts


9/4X<br />

27<br />

10<br />

11<br />

12<br />

20/4X<br />

1/3X<br />

26<br />

24/4X<br />

ZERO<br />

GROSS<br />

NET<br />

TARE<br />

UNITS<br />

PRINT<br />

To Line Filter<br />

See Line Filter<br />

and<br />

Ground Post<br />

Assembly<br />

4<br />

Figure 2-5. <strong>IQ</strong> plus <strong>355</strong> Backplate and Tilt Stand Assemblies<br />

8<br />

7<br />

6<br />

5<br />

18<br />

17<br />

16<br />

Installation 9


10 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

JP4<br />

J1<br />

Cable tie mounts<br />

for setup switch wires<br />

To setup switch<br />

J4<br />

J7<br />

Blue wire<br />

14/4X<br />

30/8X<br />

3/4X<br />

Figure 2-6. <strong>IQ</strong> plus <strong>355</strong> Enclosure and CPU Board<br />

2<br />

See JP7 detail below<br />

Cable tie<br />

33/8X<br />

Cable tie mounts<br />

for line filter<br />

Brown wire<br />

Line Filter Connection to JP7<br />

AC power in from line filter


Ground Post<br />

Assembly<br />

29<br />

13<br />

26<br />

AC input to CPU board JP7<br />

Figure 2-7. Line Filter Assembly<br />

23<br />

12<br />

22<br />

31<br />

28<br />

Setup switch connection<br />

to JP4 on CPU board<br />

ZERO<br />

GROSS<br />

NET<br />

To backplate<br />

ground post<br />

Figure 2-9. <strong>IQ</strong> plus <strong>355</strong> Enclosure and Overlay<br />

TARE<br />

UNITS<br />

1/3X<br />

To line filter<br />

To power cord<br />

Figure 2-8. Ground Post Assembly<br />

PRINT<br />

To CPU board J7<br />

Installation 11


3.0 Configuration<br />

To configure the <strong>IQ</strong> plus <strong>355</strong> indicator, the indicator<br />

must be placed in setup mode. The setup switch is<br />

accessed by removing the large fillister head screw on<br />

the enclosure backplate. Switch position is changed<br />

by inserting a screwdriver into the access hole and<br />

pressing the switch.<br />

When the indicator is placed in setup mode, the word<br />

CONFIG is shown on the display. The CONFIG menu<br />

is the first of nine main menus used to configure the<br />

indicator. Detailed descriptions of these menus are<br />

given in Section 3.2. When configuration is complete,<br />

return to the CONFIG menu and press the (ZERO)<br />

key to exit setup mode, then replace the setup switch<br />

access screw.<br />

3.1 Configuration Methods<br />

The <strong>IQ</strong> plus <strong>355</strong> indicator can be configured by using<br />

the front panel keys to navigate through a series of<br />

configuration menus or by sending commands or<br />

configuration data to the EDP port. Configuration<br />

using the menus is described in Section 3.1.3.<br />

Configuration using the EDP port can be<br />

accomplished using either the EDP command set<br />

described in Section 5.0 or Version 2.5 or later of the<br />

Revolution configuration utility.<br />

3.1.1 Revolution Configuration<br />

The Revolution configuration utility provides the<br />

preferred method for configuring the <strong>IQ</strong> plus <strong>355</strong><br />

indicator. Revolution runs on a personal computer to<br />

set configuration parameters for the indicator. When<br />

Revolution configuration is complete, configuration<br />

data is downloaded to the indicator.<br />

Figure 3-1. Sample Revolution Configuration Display<br />

12 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Revolution supports both uploading and downloading<br />

of indicator configuration data. This capability allows<br />

configuration data to be retrieved from one indicator,<br />

edited, then downloaded to another.<br />

To use Revolution, do the following:<br />

1. Install Revolution on an IBM-compatible<br />

personal computer running Windows ® 3.11 or<br />

Windows 95. Minimum system requirements<br />

are 4MB of extended memory and at least<br />

5MB of available hard disk space.<br />

2. With both indicator and PC powered off,<br />

connect the PC serial port to the RS-232 pins<br />

on the indicator EDP port.<br />

3. Power up the PC and the indicator. Use the<br />

setup switch to place the indicator in setup<br />

mode.<br />

4. Start the Revolution program.<br />

Figure 3-1 shows an example of one of the Revolution<br />

configuration displays.<br />

Revolution provides online help for each of its<br />

configuration displays. Parameter descriptions<br />

provided in this manual for front panel configuration<br />

can also be used when configuring the indicator using<br />

Revolution: the interface is different, but the<br />

parameters set are the same.<br />

3.1.2 EDP Command Configuration<br />

The EDP command set can be used to configure the<br />

<strong>IQ</strong> plus <strong>355</strong> indicator using a personal computer,<br />

terminal, or remote keyboard. Like Revolution, EDP<br />

command configuration sends commands to the<br />

indicator EDP port; unlike Revolution, EDP<br />

commands can be sent using any external device<br />

capable of sending ASCII characters over a serial<br />

connection.<br />

EDP commands duplicate the functions available<br />

using the indicator front panel and provide some<br />

functions not otherwise available. EDP commands can<br />

be used to simulate pressing front panel keys, to<br />

configure the indicator, or to dump lists of parameter<br />

settings. See Section 5.0 on page 27 for more<br />

information about using the EDP command set.


3.1.3 Front Panel Configuration<br />

The <strong>IQ</strong> plus <strong>355</strong> indicator can be configured using a series of menus accessed through the indicator front panel<br />

when the indicator is in setup mode. Table 3-1 summarizes the functions of each of the main menus.<br />

Menu Menu Function<br />

CONFIG Configuration Configure grads, zero tracking, zero range, motion band, overload, tare function, sample rate,<br />

and digital filtering parameters.<br />

FORMAT Format Set format of primary and secondary units, display rate.<br />

CALIBR Calibration Calibrate indicator. See Section 4.0 on page 24 for calibration procedures.<br />

SERIAL Serial Configure EDP and printer serial ports.<br />

PROGRM Program Set power-up mode, regulatory mode, and consecutive number values.<br />

P FORMT Print Format Set print format used for gross and net tickets. See Section 5.0 for more information.<br />

DIG IN Digital Input Assign digital input functions.<br />

ALGOUT Analog Output Configure analog output module. Used only if analog output option is installed.<br />

VERSION Version Display installed software version number.<br />

Table 3-1. <strong>IQ</strong> plus <strong>355</strong> Menu Summary<br />

ZERO GROSS TARE UNITS PRINT<br />

NET<br />

B/N Units<br />

Move UP /<br />

<strong>Inc</strong>rement Value<br />

Figure 3-2. Front Panel Key Functions in Setup Mode<br />

Four front panel keys are used as directional keys to navigate through the menus in setup mode (see Figure 3-2).<br />

The UNITS ( ) and PRINT ( ) keys scroll left and right (horizontally) on the same menu level; ZERO ( ) and<br />

GROSS/NET ( ) move up and down (vertically) to different menu levels. The TARE key ( ) serves as an Enter<br />

key for selecting parameter values within the menus. A label under each of these keys identifies the direction<br />

provided by the key when navigating through the setup menus.<br />

1 st Level<br />

Parameter<br />

2 nd Level<br />

Parameter<br />

Default value<br />

Move DOWN /<br />

Decrement Value<br />

ENTER Value<br />

Move LEFT /<br />

Previous<br />

SETUP MODE KEY FUNCTIONS<br />

Value Value Value<br />

When moving through values below the first menu level, press to return to the level<br />

above. Press or to move to the next parameter on the level above.<br />

Figure 3-3. Setup Mode Menu Navigation<br />

Move RIGHT /<br />

Next<br />

1 st Level<br />

Parameter<br />

2 nd Level<br />

Parameter<br />

Configuration 13


To select a parameter, press or to scroll left or<br />

right until the desired menu group appears on the<br />

display, then press to move down to the submenu or<br />

parameter you want. When moving through the menu<br />

parameters, the default or previously selected value<br />

appears first on the display.<br />

To change a parameter value, scroll left or right to<br />

view the values for that parameter. When the desired<br />

value appears on the display, press to select the<br />

value and move back up one level. To edit numerical<br />

values, use the navigation keys to select the digit and<br />

to increment or decrement the value (see Figure 3-4).<br />

14 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

0 0 0 0 0 0<br />

When editing numeric values, press or to change the<br />

digit selected. Press or to increment or decrement the<br />

value of the selected digit.<br />

Press to save the value entered and return to the level above.<br />

Figure 3-4. Editing Procedure for Numeric Values<br />

3.2 Menu Structures and Parameter Descriptions<br />

The following sections provide graphic representations of the <strong>IQ</strong> plus <strong>355</strong> menu structures. In the actual menu<br />

structure, the settings you choose under each parameter are arranged horizontally. To save page space, menu<br />

choices are shown in vertical columns. The factory default setting appears at the top of each column.<br />

Most menu diagrams are accompanied by a table that describes all parameters and parameter values associated<br />

with that menu. Default parameter values are shown in bold type.


3.2.1 Configuration Menu<br />

CONFIG XXXXXXX FORMAT<br />

GRADS<br />

10000<br />

number<br />

DIGFL1<br />

2<br />

4<br />

8<br />

16<br />

32<br />

64<br />

1<br />

CONFIG Menu<br />

OFF<br />

0.5D<br />

1D<br />

3D<br />

Figure 3-5. Configuration Menu<br />

Parameter<br />

Level 2 submenus<br />

Choices Description<br />

GRADS 10000 Graduations. Specifies the number of full scale graduations. The value entered must be in<br />

number the range 1–100 000 and should be consistent with legal requirements and environmental<br />

limits on system resolution.<br />

ZTRKBN OFF<br />

0.5D<br />

1D<br />

3D<br />

CALIBR<br />

ZTRKBN ZRANGE<br />

DIGFL2<br />

2<br />

4<br />

8<br />

16<br />

32<br />

64<br />

1<br />

SERIAL<br />

1.9%<br />

100%<br />

PROGRM XXXXXXX PFORMT<br />

DIGFL3<br />

2<br />

4<br />

8<br />

16<br />

32<br />

64<br />

1<br />

MOTBAN<br />

1D<br />

2D<br />

3D<br />

5D<br />

10D<br />

20D<br />

OFF<br />

DIG IN<br />

To calculate GRADS, use the formula, GRADS = Capacity / Display Divisions.<br />

Display divisions for primary and secondary units are specified on the FORMAT menu.<br />

Zero track band. Automatically zeroes the scale when within the range specified, as long<br />

as the input is within the configured zero range (ZRANGE parameter). Selections are ±<br />

display divisions. Maximum legal value varies depending on local regulations.<br />

Table 3-2. Configuration Menu Parameters<br />

XXXXXXX ALGOUT XXXXXXX VERS<br />

OVRLOA<br />

FS+2%<br />

FS+1D<br />

FS+9D<br />

FS<br />

DFSENS DFTHRH<br />

8OUT<br />

16OUT<br />

32OUT<br />

64OUT<br />

128OUT<br />

2OUT<br />

4OUT<br />

NONE<br />

2DD<br />

5DD<br />

10DD<br />

20DD<br />

50DD<br />

100DD<br />

200DD<br />

250DD<br />

SMPRAT<br />

15HZ<br />

30HZ<br />

3.75HZ<br />

7.5HZ<br />

TAREFN<br />

BOTH<br />

NOTARE<br />

PBTARE<br />

KEYED<br />

Configuration 15


CONFIG Menu<br />

ZRANGE 1.9%<br />

100%<br />

MOTBAN 1D<br />

2D<br />

3D<br />

5D<br />

10D<br />

20D<br />

OFF<br />

OVRLOA FS+2%<br />

FS+1D<br />

FS+9D<br />

FS<br />

SMPRAT 15HZ<br />

30HZ<br />

3.75HZ<br />

7.5HZ<br />

DIGFL1<br />

DIGFL2<br />

DIGFL3<br />

Parameter Choices Description<br />

2<br />

4<br />

8<br />

16<br />

32<br />

64<br />

1<br />

DFSENS 8OUT<br />

16OUT<br />

32OUT<br />

64OUT<br />

128OUT<br />

2OUT<br />

4OUT<br />

DFTHRH NONE<br />

2DD<br />

5DD<br />

10DD<br />

20DD<br />

50DD<br />

100DD<br />

200DD<br />

250DD<br />

TAREFN BOTH<br />

NOTARE<br />

PBTARE<br />

KEYED<br />

16 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Zero range. Selects the range within which the scale can be zeroed. The 1.9% selection is<br />

± 1.9% around the calibrated zero point, for a total range of 3.8%. Indicator must be at<br />

standstill to zero the scale. Use 1.9% for legal-for-trade applications.<br />

Motion band. Sets the level, in display divisions, at which scale motion is detected. If<br />

motion is not detected for 1 second or more, the standstill symbol lights. Some<br />

operations, including print, tare, and zero, require the scale to be at standstill. Maximum<br />

legal value varies depending on local regulations.<br />

If OFF is selected, ZTRKBN should also be set to OFF.<br />

Overload. Determines the point at which the display blanks and an out-of-range error<br />

message is displayed. Maximum legal value varies depending on local regulations.<br />

Sample rate. Selects measurement rate, in samples per second, of the analog-to-digital<br />

converter. Lower sample rate values provide greater signal noise immunity.<br />

Digital filtering. Selects the digital filtering rate used to reduce the effects of mechanical<br />

vibration from the immediate area of the scale.<br />

Choices indicate the number of A/D conversions that are averaged to obtain the<br />

displayed reading. A higher number gives a more accurate display by minimizing the<br />

effect of a few noisy readings, but slows down the settling rate of the indicator. See<br />

Section 7.7 on page 41 for more information on digital filtering.<br />

Digital filter cutout sensitivity. Specifies the number of consecutive readings that must fall<br />

outside the filter threshold (DFTHRH parameter) before digital filtering is suspended. If<br />

NONE is selected, the filter is always enabled.<br />

Digital filter cutout threshold. Specifies the filter threshold, in display divisions. When a<br />

specified number of consecutive scale readings (DFSENS parameter) fall outside of this<br />

threshold, digital filtering is suspended. If NONE is selected, the filter is always enabled.<br />

Tare function. Enables or disables push-button and keyed tares. Possible values are:<br />

BOTH: Both push-button and keyed tares are enabled<br />

NOTARE: No tare allowed (gross mode only)<br />

PBTARE: Push-button tares enabled<br />

KEYED: Keyed tare enabled<br />

Table 3-2. Configuration Menu Parameters (Continued)


3.2.2 Format Menu<br />

CONFIG XXXXXXX FORMAT<br />

PRIMAR SECNDR<br />

DECPNT<br />

888888<br />

888880<br />

8.88888<br />

88.8888<br />

888.888<br />

8888.88<br />

88888.8<br />

DSPDIV UNITS<br />

1D<br />

2D<br />

5D<br />

CALIBR<br />

Figure 3-6. Format Menu<br />

FORMAT Menu<br />

Parameter<br />

Level 2 submenus<br />

Choices Description<br />

PRIMAR DECPNT Specifies the decimal position, display divisions, and units used for the primary units. See<br />

DSPDIV<br />

UNITS<br />

Level 3 submenu parameter descriptions.<br />

SECNDR DECPNT Specifies the decimal position, display divisions, units, and conversion multiplier used for<br />

DSPDIV<br />

UNITS<br />

MULT<br />

MULEXP<br />

the secondary units. See Level 3 submenu parameter descriptions.<br />

DSPRAT 250MS<br />

500MS<br />

750MS<br />

1SEC<br />

1500MS<br />

2SEC<br />

2500MS<br />

3SEC<br />

4SEC<br />

6SEC<br />

8SEC<br />

LB<br />

KG<br />

OZ<br />

TN<br />

T<br />

G<br />

NONE<br />

SERIAL<br />

PROGRM XXXXXXX PFORMT<br />

DECPNT<br />

88888.8<br />

888888<br />

888880<br />

8.88888<br />

88.8888<br />

888.888<br />

8888.88<br />

Display rate. Sets the update rate for displayed values. Values are in milliseconds (MS) or<br />

seconds (SEC).<br />

Table 3-3. Format Menu Parameters<br />

XXXXXXX ALGOUT XXXXXXX VERS<br />

DSPDIV UNITS MULT<br />

5D<br />

2D<br />

DIG IN<br />

KG<br />

0.453592<br />

1D OZ number<br />

TN<br />

T<br />

G<br />

NONE<br />

LB<br />

MULEXP<br />

decimal<br />

position<br />

DSPRAT<br />

250MS<br />

500MS<br />

750MS<br />

1SEC<br />

1500MS<br />

2SEC<br />

2500MS<br />

3SEC<br />

4SEC<br />

6SEC<br />

8SEC<br />

Configuration 17


FORMAT Menu<br />

Parameter<br />

Level 3 submenus<br />

Choices Description<br />

Primary Units (PRIMAR Parameter)<br />

DECPNT 888888 Decimal point location. Specifies the location of the decimal point or dummy zeroes in the<br />

888880<br />

8.88888<br />

88.8888<br />

888.888<br />

8888.88<br />

88888.8<br />

primary unit display. Value should be consistent with local legal requirements.<br />

DSPDIV 1D<br />

2D<br />

5D<br />

UNITS LB<br />

KG<br />

OZ<br />

TN<br />

T<br />

G<br />

NONE<br />

Secondary Units (SECNDR Parameter)<br />

DECPNT 88888.8<br />

888888<br />

888880<br />

8.88888<br />

88.8888<br />

888.888<br />

8888.88<br />

DSPDIV 5D<br />

1D<br />

2D<br />

UNITS KG<br />

OZ<br />

TN<br />

T<br />

G<br />

LB<br />

NONE<br />

MULT 0.453592<br />

Enter other<br />

choices via<br />

keyboard<br />

MULEXP decimal<br />

position<br />

18 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Display divisions. Selects the minimum division size for the primary units displayed weight.<br />

Specifies primary units for displayed and printed weight. Values are: LB=pound;<br />

KG=kilogram; OZ=ounce; TN=short ton; T=metric ton; G=gram.<br />

NOTE: Indicators sold outside North America are configured with KG for both primary and<br />

secondary units.<br />

Decimal point location. Determines the location of the decimal point or dummy zeros in<br />

the secondary unit display.<br />

Display divisions. Selects the value of minimum division size of the displayed weight.<br />

Specifies secondary units for displayed and printed weight. Values are: KG=kilogram;<br />

OZ=ounce; TN=short ton; T=metric ton; G=gram; LB=pound.<br />

Multiplier. Specifies the conversion factor by which the primary units are multiplied to<br />

obtain the secondary units. The default is 0.453592, which is the conversion factor for<br />

changing pounds to kilograms. NOTE: This parameter does not display the decimal point<br />

location for some values less than 1; use the MULEXP parameter to shift the decimal<br />

position of the multiplier. See Section 7.6 on page 40 for a list of multipliers.<br />

To toggle between primary and secondary units, press the UNITS key.<br />

Multiplier exponent. Sets the decimal position for multiplier values.<br />

Table 3-3. Format Menu Parameters (Continued)


3.2.3 Calibration Menu<br />

See Section 4.0 on page 24 for calibration procedures.<br />

CONFIG XXXXXXX FORMAT<br />

WZERO<br />

*CAL*<br />

Display and edit<br />

zero calibration<br />

A/D count value<br />

CALIBR Menu<br />

CALIBR<br />

WVAL<br />

Display and edit<br />

test weight value<br />

SERIAL<br />

WSPAN<br />

*CAL*<br />

Display and edit<br />

span calibration<br />

A/D count value<br />

PROGRM XXXXXXX PFORMT<br />

REZERO<br />

*CAL*<br />

Press Enter to<br />

remove offset from<br />

zero and span<br />

calibrations<br />

Figure 3-7. Calibration Menu<br />

Parameter<br />

Level 2 submenus<br />

Choices Description<br />

WZERO — Display and edit the zero calibration A/D count value.<br />

WVAL —<br />

DO NOT adjust this value after WSPAN has been set!<br />

Display and edit the test weight value.<br />

WSPAN — Display and edit the span calibration A/D count value.<br />

REZERO — Press Enter to remove an offset value from the zero and span calibrations.<br />

Use this parameter only after WZERO and WSPAN have been set. See Section 4.1 on<br />

page 24 for more information about using this parameter.<br />

Table 3-4. Calibration Menu Parameters<br />

3.2.4 Serial Menu<br />

See Section 7.3 on page 36 for information about the <strong>IQ</strong> plus <strong>355</strong> serial data format.<br />

CONFIG FORMAT XXXXXXX<br />

PROGRM PFORMT XXXXXXX<br />

EDP PRINT<br />

BAUD<br />

9600<br />

300<br />

600<br />

1200<br />

2400<br />

4800<br />

BITS TERMIN<br />

7EVEN<br />

7ODD<br />

CALIBR<br />

8NONE CR/LF<br />

CR<br />

SERIAL<br />

EOLDLY<br />

000000<br />

number<br />

ECHO<br />

ON<br />

OFF<br />

Same as EDP<br />

Figure 3-8. Serial Menu<br />

DIG IN<br />

DIG IN<br />

XXXXXXX ALGOUT XXXXXXX VERS<br />

ALGOUT XXXXXXX XXXXXXX VERS<br />

STREAM<br />

OFF<br />

EDP<br />

PRN<br />

PRNDES<br />

EDP<br />

PRN<br />

Configuration 19


SERIAL Menu<br />

Parameter Choices Description<br />

Level 2 submenus<br />

EDP BAUD Specifies settings for baud rate, data bits, termination characters, and end-of-line delay used by<br />

BITS<br />

TERMIN<br />

EOLDLY<br />

the EDP port.<br />

PRINT BAUD<br />

BITS<br />

TERMIN<br />

EOLDLY<br />

STREAM OFF<br />

EDP<br />

PRN<br />

PRNDES EDP<br />

PRN<br />

3.2.5 Program Menu<br />

20 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Specifies settings for baud rate, data bits, termination characters, and end-of-line delay used by<br />

the printer port.<br />

Selects the serial port used for continuous transmission. See Section 7.3 on page 36 for<br />

information about the <strong>IQ</strong> plus <strong>355</strong> continuous data format.<br />

Print destination. Selects the port for data transmission when the PRINT key is pressed or the<br />

KPRINT EDP command is sent.<br />

Level 3 Submenus EDP Port and Printer Port<br />

BAUD 9600<br />

300<br />

600<br />

1200<br />

2400<br />

4800<br />

Baud rate. Selects the transmission speed for the EDP or printer port.<br />

BITS 8NONE<br />

7EVEN<br />

7ODD<br />

TERMIN CR/LF<br />

CR<br />

EOLDLY 0<br />

number<br />

ECHO OFF<br />

ON<br />

CONFIG XXXXXXX FORMAT<br />

PWRUPM<br />

GO NTEP<br />

DELAY<br />

OIML<br />

CANADA<br />

NONE<br />

Selects number of data bits and parity of data transmitted from the EDP or printer port.<br />

Termination character. Selects termination character for data sent from the EDP or printer port.<br />

End-of-line delay. Sets the delay period, in 0.1-second intervals, from when a formatted line is<br />

terminated to the beginning of the next formatted serial output. Value specified must be in the<br />

range 0-255, in tenths of a second (10 = 1 second).<br />

This command enables or disables echoing of the serial commands sent to the indicator.<br />

REGULA<br />

CALIBR<br />

Table 3-5. Serial Menu Parameters<br />

SERIAL<br />

CONSNU<br />

000000<br />

number<br />

PROGRM XXXXXXX PFORMT<br />

CONSTU<br />

000000<br />

number<br />

Figure 3-9. ProgramMenu<br />

DIG IN<br />

XXXXXXX ALGOUT XXXXXXX VERS


PROGRM Menu<br />

Parameter<br />

Level 2 submenus<br />

Choices Description<br />

PWRUPM GO<br />

Power up mode. In GO mode, the indicator goes into operation immediately after a brief power<br />

DELAY up display test.<br />

REGULA NTEP<br />

OIML<br />

CANADA<br />

NONE<br />

CONSNU 000000<br />

number<br />

CONSTU 000000<br />

number<br />

In DELAY mode, the indicator performs a power up display test, then enters a 30-second<br />

warm up period. If no motion is detected during the warm up period, the indicator becomes<br />

operational when the warm up period ends; if motion is detected, the delay timer is reset and<br />

the warm up period repeated.<br />

Regulatory mode. Specifies the regulatory agency having jurisdiction over the scale site.<br />

• OIML, NTEP, and CANADA modes allow a tare to be acquired at any weight greater than<br />

zero. NONE allows tares to be acquired at any weight value.<br />

• OIML, NTEP, and CANADA modes allow a tare to be cleared only if the gross weight is at<br />

no load. NONE allows tares to be cleared at any weight value.<br />

• NTEP and OIML modes allow a new tare to be acquired even if a tare is already present.<br />

In CANADA mode, the previous tare must be cleared before a new tare can be acquired.<br />

• NONE, NTEP and CANADA modes allow the scale to be zeroed in either gross or net<br />

mode as long as the current weight is within the specified ZRANGE. In OIML mode, the<br />

scale must be in gross mode before it can be zeroed; pressing the ZERO key in net mode<br />

clears the tare.<br />

Consecutive numbering. Allows sequential numbering for print operations. The consecutive<br />

number value is incremented following each print operation.<br />

The initial value of this parameter is set to the start up value specified on the CONSTU<br />

parameter. Changing either CONSTU or CONSNU immediately resets the consecutive number<br />

used for printing.<br />

Consecutive number start up value. Specifies the initial consecutive number (CONSNU) value<br />

used when the indicator is powered on.<br />

Table 3-6. Program Menu Parameters<br />

3.2.6 Print Format Menu<br />

See Section 6.0 on page 32 for information about custom print formatting.<br />

CONFIG XXXXXXX FORMAT<br />

CALIBR<br />

SERIAL<br />

Press to insert a space<br />

before the active character<br />

Scroll left in format string<br />

Decrement ASCII value of active character<br />

PROGRM XXXXXXX PFORMT<br />

GFMT<br />

Display first 6<br />

characters of format<br />

Display and edit<br />

active character and<br />

ASCII value<br />

Delete active<br />

character<br />

Figure 3-10. Print Format Menu<br />

DIG IN<br />

XXXXXXX ALGOUT XXXXXXX VERS<br />

NFMT<br />

Same as GFMT<br />

Scroll right in format string<br />

<strong>Inc</strong>rement ASCII value of active character<br />

Configuration 21


3.2.7 Digital Input Menu<br />

CONFIG XXXXXXX FORMAT<br />

DIG IN Menu<br />

CALIBR<br />

22 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

SERIAL<br />

PROGRM XXXXXXX PFORMT<br />

Figure 3-11. Digital Input Menu<br />

DIGIN1<br />

Parameter<br />

Level 2 submenus<br />

Choices Description<br />

DIGIN1 OFF<br />

Specifies the function activated by digital inputs 1 and 2.<br />

DIGIN2 ZERO<br />

TARE<br />

NT/GRS<br />

UNITS<br />

DSPTAR<br />

PRINT<br />

CLRCN<br />

KBDLOC<br />

HOLD<br />

• ZERO, NT/GRS (net/gross mode toggle), TARE, UNITS, and PRINT provide the same<br />

functions as the front panel keys.<br />

• DSPTAR displays the current tare value.<br />

• CLRCN resets the consecutive number to the value specified on the CONSTU parameter<br />

(PROGRM menu).<br />

• KBDLOC disables the keypad while the digital input is held low.<br />

• HOLD holds the current display. Releasing this input clears the running average filter.<br />

DIG IN<br />

OFF<br />

ZERO<br />

TARE<br />

NT/GRS<br />

UNITS<br />

DSPTAR<br />

PRINT<br />

CLRCN<br />

Table 3-7. Digital Input Menu Parameters<br />

XXXXXXX ALGOUT XXXXXXX VERS<br />

DIGIN2<br />

OFF<br />

ZERO<br />

TARE<br />

NT/GRS<br />

UNITS<br />

DSPTAR<br />

PRINT<br />

CLRCN<br />

KBDLOC KBDLOC<br />

HOLD HOLD


3.2.8 Analog Output Menu<br />

The ALGOUT menu is used only if the analog output option is installed. If the analog output option is installed,<br />

configure all other indicator functions and calibrate the indicator (see Section 4.0 on page 24) before configuring<br />

the analog output. See Section 7.8 on page 42 for analog output calibration procedures.<br />

CONFIG XXXXXXX FORMAT<br />

SOURCE<br />

GROSS<br />

NET<br />

CALIBR<br />

SERIAL<br />

OFFSET ERRACT<br />

0%<br />

20%<br />

FULLSC<br />

HOLD<br />

PROGRM XXXXXXX PFORMT<br />

MIN<br />

000000<br />

number<br />

Figure 3-12. Analog Output Menu<br />

ALG OUT Menu<br />

Parameter<br />

Level 2 submenus<br />

Choices Description<br />

SOURCE GROSS<br />

NET<br />

Specifies the source tracked by the analog output.<br />

OFFSET 0%<br />

Zero offset. Selects whether the analog output supplies voltage (0–10 V) or current (4–20 mA)<br />

20% output. Select 0% for 0–10 V output; select 20% for 4–20 mA output.<br />

ERRACT FULLSC Error action. Specifies how the analog output responds to system error conditions.<br />

HOLD Possible values are:<br />

ZEROSC<br />

FULLSC Set to full value (10 V or 20 mA)<br />

HOLD: Hold current value<br />

MIN 000000<br />

ZEROSC: Set to zero value (0 V or 4 mA)<br />

Specifies the minimum weight value tracked by the analog output. Specify a weight value (in<br />

number primary units) in the range 0–999 990.<br />

MAX 010000 Specifies the maximum weight value tracked by the analog output. Specify a weight value (in<br />

number primary units) in the range 0–999 990.<br />

TWZERO — Tweak zero. Adjust the analog output zero calibration. Use a multimeter to monitor the analog<br />

output value. Press and hold or to adjust the output. Press to save the new value.<br />

TWSPAN — Tweak span. Adjust the analog output span calibration. Use a multimeter to monitor the analog<br />

output value. Press and hold or to adjust the output. Press to save the new value.<br />

Table 3-8. Analog Output Menu Parameters<br />

3.2.9 Version Menu<br />

The VERS menu is used to check the software version installed in the indicator. There are no parameters<br />

associated with the Version menu: when selected, the indicator displays the installed software version number.<br />

CONFIG FORMAT<br />

XXXXXXX<br />

CALIBR<br />

ZEROSC<br />

SERIAL<br />

PROGRM PFORMT XXXXXXX<br />

DIG IN<br />

Figure 3-13. Version Menu<br />

XXXXXXX ALGOUT XXXXXXX VERS<br />

MAX TWZERO<br />

10000<br />

number<br />

DIG IN<br />

ALGOUT XXXXXXX XXXXXXX VERS<br />

Software<br />

version<br />

TWSPAN<br />

Configuration 23


4.0 Calibration<br />

The <strong>IQ</strong> plus <strong>355</strong> can be calibrated using the front panel, EDP commands, or the Revolution configuration<br />

utility. Each method consists of the following steps:<br />

• Zero calibration<br />

• Entering the test weight value<br />

• Span calibration<br />

• Optional rezero calibration for test weights using hooks or chains.<br />

The following sections describe the calibration procedure for each of the calibration methods.<br />

CONFIG XXXXXXX FORMAT<br />

WZERO<br />

*CAL*<br />

Display and edit<br />

zero calibration<br />

A/D count value<br />

CALIBR<br />

WVAL<br />

Display and edit<br />

test weight value<br />

4.1 Front Panel Calibration<br />

To calibrate the indicator using the front panel, do the<br />

following:<br />

1. Place the indicator in setup mode (display reads<br />

CONFIG) and remove all weight from the scale<br />

platform. If your test weights require hooks or<br />

chains, place the hooks or chains on the scale for<br />

zero calibration.<br />

2. Press until the display reads CALIBR (see<br />

Figure 4-1). Press to go to zero calibration<br />

(WZERO).<br />

3. With WZERO displayed, press to calibrate<br />

zero. The indicator displays *CAL* while<br />

calibration is in progress. When complete, the<br />

A/D count for the zero calibration is displayed.<br />

DO NOT adjust this value after WSPAN has<br />

been set! Press again to save the zero<br />

calibration value and go to the next prompt<br />

(WVAL).<br />

4. With WVAL displayed, place test weights on the<br />

scale and press to show the test weight value.<br />

Use the procedure shown in Figure 4-2 to enter<br />

the actual test weight, then press to save the<br />

value and go to span calibration (WSPAN).<br />

5. With WSPAN displayed, press to calibrate<br />

span. The indicator displays *CAL* while<br />

calibration is in progress. When complete, the<br />

A/D count for the span calibration is displayed.<br />

Press again to save the span calibration value<br />

and go to the next prompt (REZERO).<br />

24 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

SERIAL<br />

WSPAN<br />

*CAL*<br />

Display and edit<br />

span calibration<br />

A/D count value<br />

PROGRM XXXXXXX PFORMT<br />

REZERO<br />

*CAL*<br />

Press Enter to<br />

remove offset from<br />

zero and span<br />

calibrations<br />

Figure 4-1. Calibration (CALIBR) Menu<br />

DIG IN<br />

XXXXXXX ALGOUT XXXXXXX VERS<br />

6. The rezero function is used to remove a<br />

calibration offset when hooks or chains are used<br />

to hang the test weights.<br />

• If no other apparatus was used to hang the test<br />

weights during calibration, remove the test<br />

weights and press to return to the CALIBR<br />

menu.<br />

• If hooks or chains were used during<br />

calibration, remove these and the test weights<br />

from the scale. With all weight removed,<br />

press to rezero the scale. This function<br />

adjusts the zero and span calibration values.<br />

The indicator displays *CAL* while the zero<br />

and span calibrations are adjusted. When<br />

complete, the adjusted A/D count for the zero<br />

calibration is displayed. Press to save the<br />

value, then press to return to the CALIBR<br />

menu.<br />

7. Press until the display reads CONFIG, then<br />

press to exit setup mode.<br />

0 0 0 0 0 0<br />

When editing numeric values, press or to change the<br />

digit selected. Press or to increment or decrement the<br />

value of the selected digit.<br />

Press to save the value entered and return to the level above.<br />

Figure 4-2. Editing Procedure for Numeric Values


4.2 EDP Command Calibration<br />

To calibrate the indicator using EDP commands, the<br />

indicator EDP port must be connected to a terminal or<br />

personal computer. See Section 2.3.3 on page 6 for<br />

EDP port pin assignments; see Section 5.0 on page 27<br />

for more information about using EDP commands.<br />

Once the indicator is connected to the sending device,<br />

do the following:<br />

1. Place the indicator in setup mode (display reads<br />

CONFIG) and remove all weight from the scale<br />

platform. If your test weights require hooks or<br />

chains, place the hooks or chains on the scale for<br />

zero calibration.<br />

2. Send the WZERO EDP command to calibrate<br />

zero. The indicator displays *CAL* while<br />

calibration is in progress.<br />

4.3 Revolution Calibration<br />

To calibrate the indicator using Revolution, the<br />

indicator EDP port must be connected to a PC running<br />

the Revolution configuration utility.<br />

Use the following procedure to calibrate the indicator:<br />

1. Select Calibrate Indicator from the Revolution<br />

main menu.<br />

2. On the Indicator Calibration display, select the<br />

indicator model (<strong>IQ</strong>+<strong>355</strong>) and communications<br />

port then click OK.<br />

3. Revolution uploads calibration data from the<br />

indicator then presents the information in a<br />

display like that shown in Figure 4-3.<br />

Figure 4-3. Revolution Calibration Display<br />

3. Place test weights on the scale and use the<br />

WVAL command to enter the test weight value<br />

in the following format:<br />

WVAL=nnnnnn<br />

4. Send the WSPAN EDP command to calibrate<br />

span. The indicator displays *CAL* while<br />

calibration is in progress.<br />

5. To remove an offset value, clear all weight from<br />

the scale, including hooks or chains used to hang<br />

test weights, then send the REZERO EDP<br />

command. The indicator displays *CAL* while<br />

the zero and span calibrations are adjusted.<br />

6. Send the KUPARROW EDP command to exit<br />

setup mode.<br />

4. Enter the Value of Test Weight to be used for span<br />

calibration then click OK.<br />

5. The Zero Calibration dialog box prompts you to<br />

remove all weight from the scale. Clear the scale<br />

and click OK to begin zero calibration. NOTE: If<br />

your test weights require hooks or chains, place<br />

the hooks or chains on the scale for zero<br />

calibration.<br />

6. When zero calibration is complete, the Span<br />

Calibration dialog box prompts you to place test<br />

weights on the scale for span calibration. Place<br />

tests weights on the scale then click OK.<br />

7. When calibration is complete, the New Settings<br />

fields of the Indicator Calibration display are<br />

filled in. Click Exit to save the new values and<br />

return to the Revolution main menu; to restore<br />

the previous calibration values, click Restore<br />

Settings.<br />

Calibration 25


4.4 More About Calibration<br />

The following topics provide additional information<br />

about compensating for environmental factors<br />

(Section 4.4.1) and diagnostic information for<br />

determining expected zero and span coefficients.<br />

4.4.1 Adjusting Final Calibration<br />

Calibration may be affected by environmental factors<br />

including wind, vibration, and angular loading. For<br />

example, if the scale is calibrated with 1000 lb, a<br />

strain test may determine that at 2000 lb the<br />

calibration is 3 lb high. In this case, final calibration<br />

can be adjusted by tweaking WVAL to 998.5 lb. This<br />

adjustment provides a linear correction of 1.5 lb per<br />

1000 lb.<br />

To adjust the final calibration, return to the WVAL<br />

prompt and press to show the test weight value.<br />

Press or to adjust calibration up or down. Press<br />

to save the value, then press to return to the<br />

CALIBR menu.<br />

4.4.2 Zero Deadload A/D Counts<br />

Table 4-1 lists the ideal A/D counts that result from<br />

input signals of 0–45 mV with zero deadload. Actual<br />

values will typically be higher than the values shown<br />

in Table 4-1 but the ideal values can be used when<br />

calibrating the indicator with no attached scale.<br />

Input Signal (mV) Raw A/D Count<br />

0 105 000<br />

1 126 000<br />

2 147 000<br />

3 168 000<br />

4 189 000<br />

5 210 000<br />

6 231 000<br />

7 252 000<br />

8 273 000<br />

9 294 000<br />

10 315 000<br />

15 420 000<br />

20 525 000<br />

30 735 000<br />

45 1 050 000<br />

Table 4-1. Ideal A/D Raw Counts<br />

26 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

4.4.3 Calculating the Span Coefficient<br />

The span coefficient value displayed by the WSPAN<br />

parameter can be calculated using the following<br />

formula:<br />

(21000 * mV_signal_input) + zero_coefficient<br />

where mV_signal_input is the change in the signal<br />

input when the test weight is applied and the<br />

zero_coefficient is the WZERO value. Actual values<br />

typically vary from the calculated value.


5.0 EDP Commands<br />

The <strong>IQ</strong> plus <strong>355</strong> indicator can be controlled by a<br />

personal computer or remote keyboard connected to<br />

the indicator EDP port. Control is provided by a set of<br />

EDP commands that can simulate front panel key<br />

press functions, display and change setup parameters,<br />

and perform reporting functions. The EDP port<br />

provides the capability to print configuration data or to<br />

save that data to an attached personal computer. This<br />

section describes the EDP command set and<br />

procedures for saving and transferring data using the<br />

EDP port.<br />

5.1 The EDP Command Set<br />

The EDP command set can be divided into five<br />

groups: key press commands, reporting commands,<br />

the RESETCONFIGURATION special function<br />

command, parameter setting commands, and transmit<br />

weight data commands.<br />

When the indicator processes an EDP command, it<br />

responds with the message OK. The OK response<br />

verifies that the command was received and has been<br />

executed. If the command is unrecognized or cannot<br />

be executed, the indicator responds with ??.<br />

The following sections list the commands and<br />

command syntax used for each of these groups.<br />

5.1.1 Key Press Commands<br />

Key press EDP commands (see Table 5-1) simulate<br />

pressing the keys on the front panel of the indicator.<br />

Most commands can be used in both setup and<br />

weighing mode. Several of the commands serve as<br />

“pseudo” keys, providing functions that are not<br />

represented by a key on the front panel.<br />

For example, to enter a 15-pound tare weight using<br />

EDP commands:<br />

1. Type K1 and press ENTER (or RETURN).<br />

2. Type K5 and press ENTER.<br />

3. Type KTARE and press ENTER. The display<br />

shifts to net mode when the tare is entered.<br />

Command Function<br />

KZERO In weighing mode, press the ZERO key<br />

KGROSSNET In weighing mode, press the<br />

GROSS/NET key<br />

KGROSS Go to gross mode (pseudo key)<br />

KNET Go to net mode (pseudo key)<br />

KTARE Press the TARE key<br />

KUNITS In weighing mode, press the UNITS key<br />

KPRIM Go to primary units (pseudo key)<br />

KSEC Go to secondary units (pseudo key)<br />

KNEWID Enter new ID (pseudo key)<br />

KPRINT In weighing mode, press the PRINT key<br />

KLEFTARROW In setup mode, move left in the menu<br />

KRIGHTARROW In setup mode, move right in the menu<br />

KUPARROW In setup mode, move up in the menu<br />

KDOWNARROW In setup mode, move down in the menu<br />

K0 Press number 0 (zero)<br />

K1 Press number 1<br />

K2 Press number 2<br />

K3 Press number 3<br />

K4 Press number 4<br />

K5 Press number 5<br />

K6 Press number 6<br />

K7 Press number 7<br />

K8 Press number 8<br />

K9 Press number 9<br />

KDOT Press the decimal point (.)<br />

KENTER Press the ENTER key<br />

Table 5-1. EDP Key Press Commands<br />

EDP Commands 27


5.1.2 Reporting Commands<br />

Reporting commands (see Table 5-2) send specific<br />

information to the EDP port. These commands can be<br />

used in both setup mode and normal mode.<br />

Command Function<br />

DUMPALL List all parameter values<br />

VERSION Write <strong>IQ</strong> plus <strong>355</strong> software version<br />

P Write current displayed weight with units<br />

identifier. See Section 7.2 on page 35 for<br />

more information.<br />

ZZ Write current weight and annunciator<br />

status. See Section 7.2 on page 35 for<br />

more information.<br />

S Write one frame of stream format<br />

Table 5-2. EDP Reporting Commands<br />

5.1.3 The RESETCONFIGURATION Command<br />

The RESETCONFIGURATION command can be<br />

used to restore all configuration parameters to their<br />

default values. Before issuing this command, the<br />

indicator must be placed in test mode (press and hold<br />

setup switch for approximately three seconds to show<br />

TEST menu).<br />

This command is equivalent to using the DEFLT<br />

function on the TEST menu. See Section 7.9 on<br />

page 43 for more information about test mode and<br />

using the TEST menu. NOTE: All load cell calibration<br />

settings are lost when the RESETCONFIGURATION<br />

command is run.<br />

28 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

5.1.4 Parameter Setting Commands<br />

Parameter setting commands allow you to display or<br />

change the current value for a particular configuration<br />

parameter (Tables 5-3 through 5-10).<br />

Current configuration parameter settings can be<br />

displayed in either setup mode or normal mode using<br />

the following syntax:<br />

command<br />

Most parameter values can be changed in setup mode<br />

only. Use the following command syntax when<br />

changing parameter values:<br />

command=value<br />

where value is a number or a parameter value. Use no<br />

spaces before or after the equal (=) sign. If you type an<br />

incorrect command or value, the display reads ??.<br />

Changes to the parameters are saved as they are<br />

entered but typically do not take effect until you exit<br />

setup mode.<br />

For example, to set the motion band parameter to 5,<br />

type the following:<br />

MOTBAND=5D<br />

Command Description Values<br />

GRADS Graduations 1–100 000<br />

ZTRKBND Zero track band OFF, 0.5D, 1D, 3D<br />

ZRANGE Zero range 1.9%, 100%<br />

MOTBAND Motion band 1D, 2D, 3D, 5D, 10D, 20D, OFF<br />

OVRLOAD Overload FS+2%, FS+1D, FS+9D, FS<br />

SMPRAT Sample rate 15HZ, 30HZ, 7.5HZ, 3.75HZ<br />

DIGFLTR1<br />

DIGFLTR2<br />

DIGFLTR3<br />

Digital filtering 1, 2, 4, 8, 16, 32, 64<br />

DFSENS Digital filter cutout sensitivity 2OUT, 4OUT, 8OUT, 16OUT, 32OUT, 64OUT, 128OUT<br />

DFTHRH Digital filter cutout threshold NONE, 2DD, 5DD, 10DD, 20DD, 50DD, 100DD, 200DD, 250DD<br />

TAREFN Tare function BOTH, NOTARE, PBTARE, KEYED<br />

Table 5-3. CONFIG EDP Commands


Command Description Values<br />

PRI.DECPNT Primary units decimal position 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888, 888880<br />

PRI.DSPDIV Primary units display divisions 1D, 2D, 5D<br />

PRI.UNITS Primary units LB, KG, OZ, TN, T, G, NONE<br />

SEC.DECPNT Secondary units decimal position 8.88888, 88.8888, 888.888, 8888.88, 88888.8, 888888, 888880<br />

SEC.DSPDIV Secondary units display divisions 1D, 2D, 5D<br />

SEC.UNITS Secondary units LB, KG, OZ, TN, T, G, NONE<br />

SEC.MULT Secondary units multiplier 0.00000–9999.99<br />

DSPRATE Display rate 250MS, 500MS, 750MS, 1SEC, 1500MS, 2SEC, 2500MS, 3SEC,<br />

4SEC, 6SEC, 8SEC<br />

Table 5-4. FORMAT EDP Commands<br />

Command Description Values<br />

WZERO Zero calibration —<br />

WVAL Test weight value test_weight_value<br />

WSPAN Span calibration —<br />

REZERO Rezero —<br />

LC.CD Set deadload coefficient value<br />

LC.CW Set span coefficient value<br />

Table 5-5. CALIBR EDP Commands<br />

Command Description Values<br />

EDP.BAUD EDP port baud rate 300, 600, 1200, 2400, 4800, 9600<br />

EDP.BITS EDP port data bits/parity 8NONE, 7EVEN, 7ODD<br />

EDP.TERMIN EDP port termination character CR/LF, CR<br />

EDP.EOLDLY EDP port end-of-line delay 0–255 (0.1-second intervals)<br />

PRN.BAUD Printer port baud rate 300, 600, 1200, 2400, 4800, 9600<br />

PRN.BITS Printer port data bits/parity 8NONE, 7EVEN, 7ODD<br />

PRN.TERMIN Printer port termination character CR/LF, CR<br />

PRN.EOLDLY Printer port end-of-line delay 0–255 (0.1-second intervals)<br />

STREAM Streaming port OFF, EDP, PRN<br />

PRNDEST Print destination EDP, PRN<br />

Table 5-6. SERIAL EDP Commands<br />

Command Description Values<br />

PWRUPMD Power up mode GO, DELAY<br />

REGULAT Regulatory compliance NTEP, OIML, CANADA, NONE<br />

CONSNUM Consecutive number 0–999 999<br />

CONSTUP Consecutive number start-up value 0–999 999<br />

Table 5-7. PROGRM EDP Commands<br />

EDP Commands 29


Command Description Values<br />

GFMT Gross demand print format string See Section 6.0 on page 32 for detailed information<br />

NFMT Net demand print format string<br />

DIGIN1<br />

DIGIN2<br />

5.1.5 Normal Mode Commands<br />

The serial transmit weight data commands (see Table 5-11) transmit data to the EDP port on demand. The SX<br />

and EX commands are valid only in normal operating mode; all other commands are valid in either setup or<br />

normal mode.<br />

30 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Table 5-8. PFORMT EDP Commands<br />

Command Description Values<br />

Digital input function OFF, ZERO, TARE, NT/GRS, UNITS, DSPTAR, PRINT, CLRCN,<br />

KBDLOC, HOLD<br />

Table 5-9. DIG IN EDP Commands<br />

Command Description Values<br />

SOURCE1 Analog output source GROSS, NET<br />

OFFSET Zero offset 0%, 20%<br />

ERRACT Error action FULLSC, HOLD, ZEROSC<br />

MIN Minimum value tracked 0–999 990<br />

MAX Maximum value tracked 0–999 990<br />

ZERO1 Zero calibration 0–16 383<br />

SPAN1 Span calibration 0–16 383<br />

Table 5-10. ALGOUT EDP Commands<br />

Command Description Response Format<br />

SX Start EDP streaming OK or ??<br />

EX Stop EDP streaming OK or ??<br />

KNEWID Set or query product ID number nnnnnnn<br />

RS Reset system —<br />

XG Transmit gross weight in displayed units nnnnnn UU<br />

XN Transmit net weight in displayed units<br />

where nnnnnn is the weight value, UU is the units.<br />

XT Transmit tare weight in displayed units<br />

XG2 Transmit gross weight in non-displayed units<br />

XN2 Transmit net weight in non-displayed units<br />

XT2 Transmit tare weight in non-displayed units<br />

XE Query system error conditions nnnnn nnnnn<br />

See Section 7.1.2 on page 35 for detailed information about<br />

the XE command response format.<br />

Table 5-11. Normal Mode EDP Commands


5.2 Saving and Transferring Data<br />

Connecting a personal computer to the <strong>IQ</strong> plus <strong>355</strong><br />

EDP port allows you to save indicator configuration<br />

data to the PC or to download configuration data from<br />

the PC to an indicator. The following sections describe<br />

the procedures for these save and transfer operations.<br />

5.2.1 Saving Indicator Data to a Personal Computer<br />

Configuration data can be saved to a personal<br />

computer connected to the EDP port. The PC must be<br />

running a communications program such as<br />

PROCOMMPLUS ® . See Section 2.3.3 on page 6 for<br />

information about serial communications wiring and<br />

EDP port pin assignments.<br />

When configuring the indicator, ensure that the values<br />

set for the BAUD and BITS parameters on the<br />

SERIAL menu match the baud rate, bits, and parity<br />

settings configured for the serial port on the PC. Set<br />

the PRNDES parameter to EDP.<br />

To save all configuration data, place the indicator in<br />

setup mode and send the DUMPALL EDP command<br />

to the indicator. The <strong>IQ</strong> plus <strong>355</strong> responds by sending<br />

all configuration parameters to the PC as<br />

ASCII-formatted text.<br />

5.2.2 Downloading Configuration Data from PC to<br />

Indicator<br />

Configuration data saved on a PC or floppy disk can<br />

be downloaded from the PC to an indicator. This<br />

procedure is useful when a number of indicators with<br />

similar configurations are set up or when an indicator<br />

is replaced.<br />

To download configuration data, connect the PC to the<br />

EDP port as described in Section 5.2.1. Place the<br />

indicator in setup mode and use the PC<br />

communications software to send the saved<br />

configuration data to the indicator. When transfer is<br />

complete, calibrate the indicator as described in<br />

Section 4.0 on page 24.<br />

NOTES:<br />

• Calibration settings are included in the<br />

configuration data downloaded to the<br />

indicator. If the receiving indicator is a direct<br />

replacement for another <strong>IQ</strong> plus <strong>355</strong> and the<br />

attached scale is not changed, recalibration is<br />

not required.<br />

• When downloading configurations that<br />

include changed serial communications<br />

settings, edit the data file to place the serial<br />

communications changes at the end of the file.<br />

Communication between the PC and indicator<br />

will be lost once the indicator receives<br />

settings for baud rate (BAUD parameter) or<br />

data bits and parity (BITS parameter) that do<br />

not match those configured for the PC.<br />

EDP Commands 31


6.0 Print Formatting<br />

The <strong>IQ</strong> plus <strong>355</strong> provides two print formats, GFMT<br />

and NFMT, that determine the format of the printed<br />

output when the PRINT key is pressed or when a<br />

KPRINT EDP command is received. If a tare has been<br />

entered or acquired, NFMT is used; otherwise, GFMT<br />

is used.<br />

Each print format can be customized to include up to<br />

300 characters of information, such as company name<br />

and address, on printed tickets. You can use the<br />

indicator front panel (PFORMT menu), EDP<br />

commands, or the Revolution configuration utility to<br />

customize the print formats.<br />

6.1 Print Formatting Commands<br />

Table 6-1 lists commands you can use to format the<br />

gross and net print formats. Commands included in<br />

the format strings must be enclosed between < and ><br />

delimiters. Any characters outside of the delimiters<br />

are printed as text on the ticket. Text characters can<br />

include any ASCII character that can be printed by the<br />

output device.<br />

Command Description<br />

Gross weight in displayed units<br />

Gross weight in non-displayed units<br />

Net weight in displayed units<br />

Net weight in non-displayed units<br />

Tare weight in displayed units<br />

Tare weight in non-displayed units<br />

ID number<br />

Consecutive number<br />

New line (nn = number of termination (<br />

or ) characters)*<br />

Space (nn = number of spaces)*<br />

Toggle weight data format (formatted/<br />

unformatted)**<br />

Gross, net, and tare weights are 9 digits in length, including<br />

sign (10 digits with decimal point), followed by a space and<br />

a two-digit units identifier. Total field length with units<br />

identifier is 12 (or 13) characters.<br />

ID and consecutive number (CN) fields are 1–6 characters in<br />

length, as required.<br />

* If nn is not specified, 1 is assumed. Value must be in the<br />

range 1–99.<br />

** After receiving an SU command, the indicator sends<br />

unformatted data until the next SU command is received.<br />

Unformatted data omits decimal points, leading and trailing<br />

characters.<br />

Table 6-1. Print Format Commands<br />

32 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

The default GFMT and NFMT print formats use only<br />

the new line () command and the commands for<br />

gross, net, and tare weights in displayed units (,<br />

, and ).<br />

The default <strong>IQ</strong> plus <strong>355</strong> print formats are shown in<br />

Table 6-2:<br />

Format Default Format String Sample Output<br />

GFMT GROSS 2046.81 LB GROSS<br />

NFMT GROSS<br />

TARE<br />

NET<br />

4053.1 LB GROSS<br />

15.6 LB TARE<br />

4037.5 LB NET<br />

NOTE: In OIML and CANADA modes, the letters PT (preset<br />

tare) are automatically inserted after the printed tare weight.<br />

Table 6-2. GFMT and NFMT Formats<br />

NOTES:<br />

• The , , and commands listed<br />

in Table 6-1 print the gross, net, and tare<br />

weights in non-displayed units—that is, in the<br />

units not currently displayed on the indicator.<br />

• ID numbers included in the print format string<br />

( command) must be set using the<br />

KNEWID EDP command.<br />

• The 300-character limit of each print format<br />

string includes the output field length of the<br />

print formatting commands, not the command<br />

length. For example, if the indicator is<br />

configured to show a decimal point, the <br />

command generates an output field of 13<br />

characters: the 10-character weight value<br />

(including decimal point), one space, and a<br />

two-digit units identifier.<br />

6.2 Customizing Print Formats<br />

The following sections describe procedures for<br />

customizing the GFMT and NFMT formats using the<br />

EDP port, the front panel (PFORMT menu), and the<br />

Revolution configuration utility.<br />

6.2.1 Using the EDP Port<br />

With a personal computer, terminal, or remote<br />

keyboard attached to the <strong>IQ</strong> plus <strong>355</strong> EDP port, you<br />

can use the EDP command set to customize the print<br />

format strings.<br />

To view the current setting of a format string, type the<br />

name of the string (GFMT or NFMT) and press<br />

ENTER. For example, to check the current<br />

configuration of the GFMT format, type GFMT and<br />

press ENTER. The indicator responds by sending the<br />

current configuration for the gross format:<br />

GFMT= GROSS


To change the format, use the GFMT or NFMT EDP<br />

command followed by an equals sign (=) and the<br />

modified print format string. For example, to add the<br />

name and address of a company to the gross format,<br />

you could send the following EDP command:<br />

GFMT=FINE TRANSFER CO32400 WEST<br />

HIGHWAY ROADSMALLTOWN<br />

GROSS<br />

A ticket printed using this format might look like the<br />

following:<br />

FINE TRANSFER CO<br />

32400 WEST HIGHWAY ROAD<br />

SMALLTOWN<br />

1345 LB GROSS<br />

CONFIG XXXXXXX FORMAT<br />

CALIBR<br />

SERIAL<br />

Press to insert a space<br />

before the active character<br />

Scroll left in format string<br />

Decrement ASCII value of active character<br />

6.2.2 Using the Front Panel<br />

If you have no access to equipment for<br />

communication through the EDP port or are working<br />

at a site where such equipment cannot be used, you<br />

can use the PFORMT menu (see Figure 6-1) to<br />

customize the print formats.<br />

Using the PFORMT menu, you can edit the print<br />

format strings by changing the decimal values of the<br />

ASCII characters in the format string.<br />

NOTE: Lower-case letters and some special characters<br />

cannot be displayed on the <strong>IQ</strong> plus <strong>355</strong> front panel<br />

(see the ASCII character chart on page 37) and are<br />

shown as blanks. The <strong>IQ</strong> plus <strong>355</strong> can send or receive<br />

any ASCII character; the character printed depends on<br />

the particular ASCII character set implemented for the<br />

receiving device.<br />

Figure 6-1. PFORMT Menu, Showing Alphanumeric Character Entry Procedure<br />

6.2.3 Using Revolution<br />

The Revolution configuration utility provides a print<br />

formatting grid with a tool bar. The grid allows you to<br />

construct the print format without the formatting<br />

commands ( and ) required by the front<br />

panel or EDP command methods. Using Revolution,<br />

you can type text directly into the grid, then select<br />

weight value fields from the tool bar and place them<br />

where you want them to appear on the printed ticket.<br />

Figure 6-2 shows an example of the Revolution print<br />

formatting grid.<br />

PROGRM XXXXXXX PFORMT<br />

GFMT<br />

Display first 6<br />

characters of format<br />

Display and edit<br />

active character and<br />

ASCII value<br />

Delete active<br />

character<br />

DIG IN<br />

XXXXXXX ALGOUT XXXXXXX VERS<br />

NFMT<br />

Same as GFMT<br />

Scroll right in format string<br />

<strong>Inc</strong>rement ASCII value of active character<br />

Figure 6-2. Revolution Print Format Grid<br />

Print Formatting 33


7.0 Appendix<br />

7.1 Error Messages<br />

The <strong>IQ</strong> plus <strong>355</strong> indicator provides a number of error messages. When an error occurs, the message is shown on<br />

the indicator LED display. Error conditions can also be checked remotely by using the XE EDP command as<br />

described in Section 7.1.2.<br />

7.1.1 Displayed Error Messages<br />

The <strong>IQ</strong> plus <strong>355</strong> provides a number of front panel error messages to assist in problem diagnosis. Table 7-1 lists<br />

these messages and their meanings.<br />

Error Message Description Solution<br />

E A/D A/D physical error Call Rice Lake Weighing Systems (RLWS) Service.<br />

EEEROM EEPROM physical error<br />

EVIREE Virgin EEPROM Use TEST menu to perform DEFLT (restore defaults) procedure, then<br />

EPCKSM Parameter checksum error<br />

recalibrate load cells.<br />

EACKSM A/D calibration checksum error A/D converter requires recalibration. Call RLWS Service.<br />

EFCKSM Printer format checksum error Call RLWS Service.<br />

ELCKSM Load cell calibration checksum error Recalibrate load cells.<br />

EIDATA Internal RAM checksum error Call RLWS Service.<br />

E REF A/D reference error A/D converter requires recalibration. Call RLWS Service.<br />

Error Internal program error Check configuration. Run XE command (see Section 7.1.2 on<br />

page 35) to determine error type.<br />

Call RLWS Service if unable to clear error by cycling power or if error<br />

recurs.<br />

OVERFL Overflow error Weight value too large to be displayed.<br />

------ Gross > overload limit Gross value exceeds overload limit. Check configuration or signal<br />

input level. Overload can be caused by input signal > 45mV or<br />

common mode voltage > 950 mV.<br />

______ A/D underrange A/D reading < –4 mV. Check scale for binding or damage.<br />

34 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Table 7-1. <strong>IQ</strong> plus <strong>355</strong> Error Messages


7.1.2 Using the XE EDP Command<br />

The XE EDP command can be used to remotely query<br />

the <strong>IQ</strong> plus <strong>355</strong> for the error conditions shown on the<br />

front panel. The XE command returns two 5-digit<br />

numbers in the format:<br />

xxxxx yyyyy<br />

where xxxxx contains a decimal representation of any<br />

existing error conditions as described in Table 7-2.<br />

If more than one error condition exists, the number<br />

returned is the sum of the values representing the error<br />

conditions. For example, if the XE command returns<br />

the number 1040, this value represents the sum of an<br />

A/D reference error (1024) and an A/D calibration<br />

checksum error (16).<br />

The second number returned (yyyyy) uses the same bit<br />

assignments as shown in Table 7-2 to indicate whether<br />

the test for the error condition was run. For example,<br />

the value yyyyy = 50815 represents the decimal<br />

equivalent of the binary value 1100 0110 0111 1111.<br />

Using the bit assignments in Table 7-2, this value<br />

indicates all tests were run.<br />

7.2 Status Messages<br />

Two EDP commands, P and ZZ, can be used to<br />

provide status about the indicator. These commands<br />

are described in the following sections.<br />

7.2.1 Using the P EDP Command<br />

The P EDP command returns the current displayed<br />

weight value to the EDP port, along with the units<br />

identifier. If the indicator is in an underrange or<br />

overload condition, the weight value is replaced with<br />

&&&&&& (overload) or :::::: (underrange).<br />

7.2.2 Using the ZZ EDP Command<br />

The ZZ EDP command can be used to remotely query<br />

which annunciators are currently displayed on the<br />

indicator front panel. The ZZ command returns the<br />

currently displayed weight and a decimal number<br />

representing the LED annunciators currently lit. The<br />

format of the returned data is:<br />

wwwwww uu zzz<br />

where wwwwww uu is the current displayed weight and<br />

units, zzz is the annunciator status value (see<br />

Table 7-3). If more than one annunciator is lit, the<br />

second number returned is the sum of the values<br />

representing the active annunciators.<br />

Error<br />

Code Description Binary Value<br />

0 No error 0000 0000 0000 0000<br />

1 EEPROM physical error 0000 0000 0000 0001<br />

2 Virgin EEPROM 0000 0000 0000 0010<br />

4 Parameter checksum error 0000 0000 0000 0100<br />

8 Load cell calibration<br />

checksum error<br />

0000 0000 0000 1000<br />

16 A/D calibration checksum<br />

error<br />

0000 0000 0001 0000<br />

32 Print format checksum error 0000 0000 0010 0000<br />

64 Internal RAM checksum error 0000 0000 0100 0000<br />

128 not assigned 0000 0000 1000 0000<br />

256 not assigned 0000 0001 0000 0000<br />

512 A/D physical error 0000 0010 0000 0000<br />

1024 A/D reference error 0000 0100 0000 0000<br />

2048 Non-maskable interrupt<br />

(NMI) error<br />

0000 1000 0000 0000<br />

4096 Stack overflow error 0001 0000 0000 0000<br />

8192 Zero division error 0010 0000 0000 0000<br />

16384 A/D underrange 0100 0000 0000 0000<br />

32768 Gross > overload limit 1000 0000 0000 0000<br />

Table 7-2. Error Codes Returned on XE Command<br />

For example, if the annunciator status value returned<br />

on the ZZ command is 145, the gross, standstill, and<br />

lb annunciators are lit: 145 represents the sum of the<br />

values for the standstill annunciator (128), gross mode<br />

annunciator (16), and the lb/primary units annunciator<br />

(1).<br />

Decimal<br />

Value Annunciator<br />

1 lb/primary units<br />

2 kg/secondary units<br />

4 oz<br />

8 g<br />

16 Gross<br />

32 Net<br />

64 Center of zero<br />

128 Standstill<br />

Table 7-3. Status Codes Returned on the ZZ Command<br />

Appendix 35


7.3 Continuous Output (Stream) Format<br />

Figure 7-1 shows the continuous output format sent to the <strong>IQ</strong> plus <strong>355</strong> EDP or printer port when the STREAM<br />

parameter (SERIAL menu) is set to either EDP or PRN.<br />

<br />

ASCII 02<br />

(decimal)<br />

Polarity:<br />

= Positive<br />

= Negative<br />

= Overload<br />

= Underrange<br />

Weight data: 7 digits, right-justified, with<br />

decimal point, leading zero suppression.<br />

Overload = ^^^^^^^<br />

Underrange = ] ] ] ] ] ] ]<br />

Display overflow = OVERFL<br />

36 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

L = pounds<br />

K = kilogram<br />

T = ton<br />

G = grams<br />

O = ounces<br />

= none<br />

G = Gross<br />

N = Net<br />

Figure 7-1. Continuous Output Data Format<br />

<br />

or <br />

ASCII 13, 10<br />

(decimal)<br />

Status:<br />

= valid<br />

I = Invalid<br />

M = In motion<br />

O = Over/under range


7.4 ASCII Character Chart<br />

Use the decimal values for ASCII characters listed in<br />

Tables 7-4 and 7-5 when specifying print format<br />

strings on the <strong>IQ</strong> plus <strong>355</strong> PFORMT menu. The actual<br />

character printed depends on the character mapping<br />

used by the output device.<br />

The <strong>IQ</strong> plus <strong>355</strong> can send or receive any ASCII<br />

character value (decimal 0–255), but the indicator<br />

display is limited to numbers, upper-case, unaccented<br />

letters, and a few special characters. See Section 7.5<br />

on page 39 for information about the <strong>IQ</strong> plus <strong>355</strong> LED<br />

display.<br />

Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex<br />

Ctrl-@ NUL 00 00 space 32 20 @ 64 40 ` 96 60<br />

Ctrl-A SOH 01 01 ! 33 21 A 65 41 a 97 61<br />

Ctrl-B STX 02 02 “ 34 22 B 66 42 b 98 62<br />

Ctrl-C ETX 03 03 # 35 23 C 67 43 c 99 63<br />

Ctrl-D EOT 04 04 $ 36 24 D 68 44 d 100 64<br />

Ctrl-E ENQ 05 05 % 37 25 E 69 45 e 101 65<br />

Ctrl-F ACK 06 06 & 38 26 F 70 46 f 102 66<br />

Ctrl-G BEL 07 07 ’ 39 27 G 71 47 g 103 67<br />

Ctrl-H BS 08 08 ( 40 28 H 72 48 h 104 68<br />

Ctrl-I HT 09 09 ) 41 29 I 73 49 i 105 69<br />

Ctrl-J LF 10 0A * 42 2A J 74 4A j 106 6A<br />

Ctrl-K VT 11 0B + 43 2B K 75 4B k 107 6B<br />

Ctrl-L FF 12 0C , 44 2C L 76 4C l 108 6C<br />

Ctrl-M CR 13 0D - 45 2D M 77 4D m 109 6D<br />

Ctrl-N SO 14 0E . 46 2E N 78 4E n 110 6E<br />

Ctrl-O SI 15 0F / 47 2F O 79 4F o 111 6F<br />

Ctrl-P DLE 16 10 0 48 30 P 80 50 p 112 70<br />

Ctrl-Q DC1 17 11 1 49 31 Q 81 51 q 113 71<br />

Ctrl-R DC2 18 12 2 50 32 R 82 52 r 114 72<br />

Ctrl-S DC3 19 13 3 51 33 S 83 53 s 115 73<br />

Ctrl-T DC4 20 14 4 52 34 T 84 54 t 116 74<br />

Ctrl-U NAK 21 15 5 53 35 U 85 55 u 117 75<br />

Ctrl-V SYN 22 16 6 54 36 V 86 56 v 118 76<br />

Ctrl-W ETB 23 17 7 55 37 W 87 57 w 119 77<br />

Ctrl-X CAN 24 18 8 56 38 X 88 58 x 120 78<br />

Ctrl-Y EM 25 19 9 57 39 Y 89 59 y 121 79<br />

Ctrl-Z SUB 26 1A : 58 3A Z 90 5A z 122 7A<br />

Ctrl-[ ESC 27 1B ; 59 3B [ 91 5B { 123 7B<br />

Ctrl-\ FS 28 1C < 60 3C \ 92 5C | 124 7C<br />

Ctrl-] GS 29 1D = 61 3D ] 93 5D } 125 7D<br />

Ctrl-^ RS 30 1E > 62 3E ^ 94 5E ~ 126 7E<br />

Ctrl-_ US 31 1F ? 63 3F _ 95 5F DEL 127 7F<br />

Table 7-4. ASCII Character Chart (Part 1)<br />

Appendix 37


ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex<br />

Ç 128 80 á 160 A0 192 C0 α 224 E0<br />

ü 129 81 í 161 A1 193 C1 β 225 E1<br />

é 130 82 ó 162 A2 194 C2 Γ 226 E2<br />

â 131 83 ú 163 A3 195 C3 π 227 E3<br />

ä 132 84 ñ 164 A4 196 C4 Σ 228 E4<br />

à 133 85 Ñ 165 A5 197 C5 σ 229 E5<br />

å 134 86 ª 166 A6 198 C6 µ 230 E6<br />

ç 135 87 º 167 A7 199 C7 τ 231 E7<br />

ê 136 88 ¿ 168 A8 200 C8 Φ 232 E8<br />

ë 137 89 169 A9 201 C9 Θ 233 E9<br />

è 138 8A ¬ 170 AA 202 CA Ω 234 EA<br />

ï 139 8B 1/2 171 AB 203 CB δ 235 EB<br />

î 140 8C 1/4 172 AC 204 CC ∞ 236 EC<br />

ì 141 8D ¡ 173 AD 205 CD φ 237 ED<br />

Ä 142 8E « 174 AE 206 CE ∈ 238 EE<br />

Å 143 8F » 175 AF 207 CF ∩ 239 EF<br />

É 144 90 176 B0 208 D0 ≡ 240 F0<br />

æ 145 91 177 B1 209 D1 ± 241 F1<br />

Æ 146 92 178 B2 210 D2 ≥ 242 F2<br />

ô 147 93 179 B3 211 D3 ≤ 243 F3<br />

ö 148 94 180 B4 212 D4 ⌠ 244 F4<br />

ò 149 95 181 B5 213 D5 ⌡ 245 F5<br />

û 150 96 182 B6 214 D6 ÷ 246 F6<br />

ù 151 97 183 B7 215 D7 ≈ 247 F7<br />

ÿ 152 98 184 B8 216 D8 ° 248 F8<br />

Ö 153 99 185 B9 217 D9 • 249 F9<br />

Ü 154 9A 186 BA 218 DA 250 FA<br />

¢ 155 9B 187 BB 219 DB 251 FB<br />

£ 156 9C 188 BC 220 DC 252 FC<br />

¥ 157 9D 189 BD 221 DD 2 253 FD<br />

Pts 158 9E 190 BE 222 DE 254 FE<br />

ƒ 159 9F 191 BF 223 DF 255 FF<br />

38 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Table 7-5. ASCII Character Chart (Part 2)


7.5 Front Panel Display Characters<br />

Figure 7-2 shows the 7-segment LED character set used to display alphanumeric characters on the <strong>IQ</strong> plus <strong>355</strong><br />

front panel.<br />

%<br />

&<br />

’<br />

(<br />

)<br />

*<br />

+<br />

,<br />

-<br />

. .<br />

/<br />

0<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

:<br />

;<br />

<<br />

=<br />

><br />

?<br />

@<br />

A<br />

B<br />

C<br />

D<br />

Figure 7-2. <strong>IQ</strong> plus <strong>355</strong> Display Characters<br />

E<br />

F<br />

G<br />

H<br />

I<br />

J<br />

K<br />

L<br />

M<br />

N<br />

O<br />

P<br />

Q<br />

R<br />

S<br />

T<br />

U<br />

V<br />

W<br />

X<br />

Y<br />

Z<br />

[<br />

\<br />

Appendix 39


7.6 Conversion Factors for Secondary<br />

Units<br />

The <strong>IQ</strong> plus <strong>355</strong> has the capability to mathematically<br />

convert a weight into many different types of units and<br />

instantly display those results with a press of the<br />

UNITS key.<br />

Secondary units can be specified on the FORMAT<br />

menu using the SECNDR parameter, or by using EDP<br />

commands.<br />

• To configure secondary units using the front<br />

panel menus, use the Table 7-6 to find the<br />

conversion multiplier for the MULT<br />

parameter. For example, if the primary unit is<br />

pounds and the secondary unit is short tons,<br />

set the MULT parameter to 0.000500.<br />

You must use the MULEXP parameter to set<br />

the decimal point position. For example, if the<br />

primary unit is ounces and the secondary unit<br />

is grams, the conversion factor shown in<br />

Table 7-6 is 28.3495. To enter this value using<br />

the menus, first enter 283495 for the MULT<br />

parameter, then use the MULEXP parameter<br />

to adjust the decimal point to 28.3495.<br />

• To configure secondary units using EDP<br />

commands, use the Table 7-6 to find the<br />

conversion multiplier for the SEC.MULT<br />

command. For example, if the primary unit is<br />

pounds and the secondary unit is short tons,<br />

send the EDP command SEC.MULT=<br />

0.0005 to set the multiplier for the<br />

secondary units.<br />

• Long tons and grains units listed in Table 7-6<br />

cannot be directly specified as primary or<br />

secondary units on the <strong>IQ</strong> plus <strong>355</strong> indicator.<br />

For these or other unlisted units of weight,<br />

specify NONE on the UNITS parameter.<br />

NOTE: Ensure that the secondary decimal point<br />

position is set appropriately for the scale capacity in<br />

the secondary units. If the converted value requires<br />

more digits than are available, the indicator will<br />

display an overflow message (OVERFL).<br />

For example, if the primary units are short tons,<br />

secondary units are pounds, and the secondary<br />

decimal point is set to 8888.88, the indicator will<br />

overflow if 5 tons or more are applied to the scale.<br />

With 5 tons applied, and a conversion factor of 2000,<br />

the secondary units display needs five digits to the left<br />

of the decimal point to display the 10000 lb secondary<br />

units value.<br />

40 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Primary Unit x Multiplier Secondary Unit<br />

grains 0.064799 grams<br />

0.002286 ounces<br />

0.000143 pounds<br />

0.000065 kilograms<br />

ounces 437.500 grains<br />

28.3495 grams<br />

0.06250 pounds<br />

0.02835 kilograms<br />

pounds 7000.00 grains<br />

453.592 grams<br />

16.0000 ounces<br />

0.453592 kilograms<br />

0.000500 short tons<br />

0.000446 long tons<br />

0.000453 metric tons<br />

short tons 2000.00 pounds<br />

907.185 kilograms<br />

0.892857 long tons<br />

0.907185 metric tons<br />

grams 15.4324 grains<br />

0.035274 ounces<br />

0.002205 pounds<br />

0.001000 kilograms<br />

kilograms 15432.4 grains<br />

35.2740 ounces<br />

1000.00 grams<br />

2.20462 pounds<br />

0.001102 short tons<br />

0.000984 long tons<br />

0.001000 metric tons<br />

metric tons 2204.62 pounds<br />

1000.00 kilograms<br />

1.10231 short tons<br />

0.984207 long tons<br />

long tons 2240.00 pounds<br />

1016.05 kilograms<br />

1.12000 short tons<br />

1.01605 metric tons<br />

Table 7-6. Conversion Factors


7.7 Digital Filtering<br />

The <strong>IQ</strong> plus <strong>355</strong> uses averaged digital filtering to reduce the effect of vibration on weight readings. Adjustable<br />

threshold and sensitivity functions allow quick settling by suspending filter averaging, allowing the weight<br />

reading to jump to the new value. Figure 7-3 shows the digital filter parameters on the CONFIG menu.<br />

DIGFL1<br />

2<br />

4<br />

8<br />

16<br />

32<br />

64<br />

1<br />

DIGFL2<br />

Figure 7-3. Digital Filtering Parameters on the Configuration (CONFIG) Menu<br />

7.7.1 DIGFLx Parameters<br />

The first three digital filtering parameters, DIGFL1,<br />

DIGFL2, and DIGFL3, are configurable filter stages<br />

that control the effect of a single A/D reading on the<br />

displayed weight. The value assigned to each<br />

parameter sets the number of readings received from<br />

the preceding filter stage before averaging (see<br />

Figure 7-4).<br />

The overall filtering effect can be expressed by adding<br />

the values assigned to the three filter stages:<br />

DIGFL1 + DIGFL2 + DIGFL3<br />

For example, if the filters are configured as<br />

DIGFL1=4, DIGFL2=8, DIGFL3=8, the overall<br />

filtering effect is 20 (4 + 8 + 8). With this<br />

configuration, each A/D reading has a 1-in-20 effect<br />

on the displayed weight value. Setting the filters to 1<br />

effectively disables digital filtering.<br />

2<br />

4<br />

8<br />

16<br />

32<br />

64<br />

1<br />

DIGFL3<br />

2<br />

4<br />

8<br />

16<br />

32<br />

64<br />

1<br />

DFSENS DFTHRH<br />

8OUT<br />

16OUT<br />

32OUT<br />

64OUT<br />

128OUT<br />

2OUT<br />

4OUT<br />

DIGFL1=n1 DIGFL2=n2 DIGFL3=n3<br />

n1<br />

A/D Readings<br />

1st Stage<br />

Filter Average<br />

n2<br />

1st Stage<br />

Filter Averages<br />

2nd Stage<br />

Filter Average<br />

n3<br />

2nd Stage<br />

Filter Averages<br />

3rd Stage<br />

Filter Average<br />

Figure 7-4. Flow Diagram for <strong>IQ</strong> plus <strong>355</strong> Digital Filters<br />

NONE<br />

2DD<br />

5DD<br />

10DD<br />

20DD<br />

50DD<br />

100DD<br />

200DD<br />

250DD<br />

Displayed<br />

Value<br />

7.7.2 DFSENS and DFTHRH Parameters<br />

The three digital filters can be used by themselves to<br />

eliminate vibration effects, but heavy filtering also<br />

increases settling time. The DFSENS (digital filter<br />

sensitivity) and DFTHRH (digital filter threshold)<br />

parameters can be used to temporarily override filter<br />

averaging and improve settling time:<br />

• DFSENS specifies the number of consecutive<br />

scale readings that must fall outside the filter<br />

threshold (DFTHRH) before digital filtering<br />

is suspended.<br />

• DFTHRH sets a threshold value, in display<br />

divisions. When a specified number of<br />

consecutive scale readings (DFSENS) fall<br />

outside of this threshold, digital filtering is<br />

suspended. Set DFTHRH to NONE to turn off<br />

the filter override.<br />

Appendix 41


7.7.3 Setting the Digital Filter Parameters<br />

Fine-tuning the digital filter parameters greatly<br />

improves indicator performance in heavy-vibration<br />

environments. Use the following procedure to<br />

determine vibration effects on the scale and optimize<br />

the digital filtering configuration.<br />

1. In setup mode, set all three digital filters<br />

(DIGFL1, DIGFL2, DIGFL3) to 1. Set<br />

DFTHRH to NONE. Return indicator to<br />

normal mode.<br />

2. Remove all weight from the scale, then watch<br />

the indicator display to determine the<br />

magnitude of vibration effects on the scale.<br />

Record the weight below which all but a few<br />

readings fall. This value is used to calculate<br />

the DFTHRH parameter value in Step 4.<br />

For example, if a heavy-capacity scale<br />

produces vibration-related readings of up to<br />

50 lb, with occasional spikes to 75 lb, record<br />

50 lb as the threshold weight value.<br />

3. Place the indicator in setup mode and set the<br />

digital filters (DIGFLx) to eliminate the<br />

7.8 Analog Output Calibration<br />

The following calibration procedure requires a<br />

multimeter to measure voltage or current output from<br />

the analog output module. If the option is not already<br />

installed, see Section 2.4 on page 7.<br />

CONFIG XXXXXXX FORMAT<br />

SOURCE<br />

GROSS<br />

NET<br />

CALIBR<br />

1. Enter setup mode and go to the ALGOUT<br />

menu (see Figure 7-5).<br />

• Set OFFSET to 0% for 0–10 V output,<br />

20% for 4–20 mA output<br />

• Set MIN to lowest weight value to be<br />

tracked by the analog output<br />

• Set MAX to highest weight value to be<br />

tracked by the analog output<br />

2. Connect multimeter to analog output:<br />

• For voltage output, connect voltmeter<br />

leads to pins 3 and 4<br />

• For current output, connect ammeter<br />

leads to pins 1 and 2<br />

42 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

SERIAL<br />

OFFSET ERRACT<br />

0%<br />

20%<br />

FULLSC<br />

HOLD<br />

ZEROSC<br />

PROGRM XXXXXXX PFORMT<br />

MIN<br />

000000<br />

number<br />

Figure 7-5. Analog Output Menu<br />

vibration effects on the scale. (Leave<br />

DFTHRH set to NONE.) Reconfigure as<br />

necessary to find the lowest effective values<br />

for the DIGFLx parameters.<br />

4. With optimum values assigned to the DIGFLx<br />

parameters, calculate the DFTHRH parameter<br />

value by converting the weight value recorded<br />

in Step 2 to display divisions:<br />

threshold_weight_value / DSPDIV<br />

In the example in Step 2, with a threshold<br />

weight value of 50 lb and a display division<br />

value of 5lb: 50 / 5lb = 10DD. DFTHRH<br />

should be set to 10DD for this example.<br />

5. Finally, set the DFSENS parameter high<br />

enough to ignore transient peaks. Longer<br />

transients (typically caused by lower vibration<br />

frequencies) will cause more consecutive<br />

out-of-band readings, so DFSENS should be<br />

set higher to counter low frequency transients.<br />

Reconfigure as necessary to find the lowest<br />

effective value for the DFSENS parameter.<br />

NOTE: The analog output must be calibrated after the<br />

indicator itself has been configured (Section 3.0) and<br />

calibrated (Section 4.0).<br />

DIG IN<br />

XXXXXXX ALGOUT XXXXXXX VERS<br />

MAX TWZERO<br />

10000<br />

number<br />

TWSPAN<br />

3. Adjust zero calibration: Scroll to the<br />

TWZERO parameter. Check voltage or<br />

current reading on multimeter. Press and hold<br />

or to adjust the zero value up or down.<br />

4. Adjust span calibration: Scroll to the<br />

TWSPAN parameter. Check voltage or<br />

current reading on multimeter. Press and hold<br />

or to adjust the span value up or down.<br />

5. Final zero calibration: Return to the<br />

TWZERO parameter and verify that the zero<br />

calibration has not drifted. Press and hold<br />

or to re-adjust the zero value as required.<br />

6. Return to normal mode. Analog output<br />

function can be verified using test weights.


7.9 Test Mode<br />

In addition to normal and setup modes, test mode<br />

provides a number of diagnostic functions for the <strong>IQ</strong><br />

plus <strong>355</strong>, including:<br />

• Display raw A/D count<br />

• Display digital input states<br />

• Reset configuration parameters to default<br />

values<br />

• Transmit test character (“U”) from serial port<br />

• Display characters received by serial port<br />

• Set analog output state to zero or full scale<br />

Figure 7-6. Test Menu<br />

Figure 7-7. Front Panel Key Functions in Test Mode<br />

To enter test mode, press and hold the setup switch<br />

until the front panel display shows the word TEST.<br />

After about three seconds, the test mode display<br />

automatically shifts to the first test menu function,<br />

A/DTST.<br />

Figure 7-6 shows the Test Menu structure; Figure 7-7<br />

shows the front panel key functions in test mode. Note<br />

that, because the Test Menu functions are all on a<br />

single menu level, the GROSS/NET ( ) key has no<br />

function. Press the ZERO ( ) key to exit test mode.<br />

Table 7-7 on page 44 summarizes the test menu<br />

functions.<br />

TEST A/DTST<br />

D/I 1 D/I 2 AOUT=0 AOUTFS<br />

DEFLT XMT U ECHO R<br />

ZERO GROSS TARE UNITS PRINT<br />

NET<br />

B/N Units<br />

EXIT<br />

Not used<br />

ENTER<br />

Move LEFT<br />

TEST MODE KEY FUNCTIONS<br />

Move RIGHT<br />

Appendix 43


TEST Menu<br />

Function Description<br />

A/DTST Display A/D test<br />

Press and hold Enter key to display raw count from A/D converter.<br />

D/I 1 Display digital input 1<br />

Press and hold Enter key to show status of DIGIN1 (DI1=HI or DI1=LO).<br />

D/I 2 Display digital input 2<br />

Press and hold Enter key to show status of DIGIN2 (DI2=HI or DI2=LO).<br />

AOUT=0 Set analog output to zero<br />

Press and hold Enter key to set analog output to its zero value.<br />

AOUTFS Set analog output to full scale<br />

Press and hold Enter key to set analog output to its full scale value.<br />

DEFLT Default parameters<br />

Press setup switch and Enter key at the same time to reset configuration and calibration parameters to factory<br />

default values. Load cells must be recalibrated before using the indicator (see Section 4.0 on page 24).<br />

XMT U Transmit “U”<br />

Press and hold Enter key to send ASCII “U” characters (decimal 85) from the serial port.<br />

ECHO R Echo received characters<br />

Press and hold Enter key to view characters received at serial port.<br />

NOTE: <strong>IQ</strong> plus <strong>355</strong> display shows lower-case characters as blanks.<br />

7.10 Software Revision History<br />

For a complete description of recent software revisions, visit our web site at www.rlws.com.<br />

The following list summarizes principal revision software changes:<br />

Version 1.10<br />

• Entering setup mode now clears any tare value in the system.<br />

• The configured end-of-line delay (EOLDLY) now functions in both demand and continuous mode.<br />

• A/D gain (ADGAIN) and A/D offset (ADOFFS) functions removed from TEST menu.<br />

Version 1.12<br />

• New SMPRAT parameter on the CONFIG menu provides selectable A/D conversion rate ranging from<br />

3.75–30 Hz.<br />

• Default value for REGULAT parameter (on PROGRM menu) changed to NTEP.<br />

Version 1.15<br />

• This parameter added in SERIAL menu under EDP port (EDP.ECHO=On/Off) to enable or disable<br />

echoing of serial commands sent to indicator.<br />

Version 1.16<br />

• This version corrects an issue introduced in Version 1.15 where the primary unit with a fixed zero was<br />

divided by 10 when displaying secondary units.<br />

44 <strong>IQ</strong> plus <strong>355</strong> Installation Manual<br />

Table 7-7. Test Menu Functions


7.11 Specifications<br />

Power<br />

Line Voltages 115 or 230 VAC<br />

Frequency 50 or 60 Hz<br />

Power Consumption 70 mA @ 115 VAC (8W)<br />

35 mA @ 230 VAC (8W)<br />

Fusing<br />

115 VAC 2 x 200 mA TR5 subminiature fuses<br />

Wickmann Time-Lag 19374 Series<br />

UL Listed, CSA Certified<br />

230 VAC 2 x 100 mA TR5 subminiature fuses<br />

Wickmann Time-Lag 19372 Series<br />

UL Recognized, VDE Approved<br />

Analog Specifications<br />

Full Scale Input Signal Up to 45 mV<br />

Excitation Voltage 10 ± 0.5 VDC,<br />

8 x 350Ω or 16 x 700Ω load cells<br />

Sense Amplifier Differential amplifier with<br />

4- and 6-wire sensing<br />

Analog Signal<br />

Input Range 0.6 mV/V – 4.5 mV/V<br />

Analog Signal<br />

Sensitivity 0.3 µV/graduation minimum,<br />

1.5 µV/grad recommended<br />

Input Impedance 200 MΩ, typical<br />

Noise (ref to input) 0.3 µV p-p with digital filters at 4-4-4<br />

Internal Resolution 308 000 counts<br />

Display Resolution 100 000 dd<br />

Measurement Rate Up to 30 measurements/sec<br />

Input Sensitivity 150 nV per internal count<br />

System Linearity Within 0.01% of full scale<br />

Zero Stability 150 nV/°C, maximum<br />

Span Stability 3.5 ppm/°C, maximum<br />

Calibration Method Software, constants stored in<br />

EEPROM<br />

Common Mode<br />

Voltage –0.15 to +0.95 V, referred to earth<br />

Common Mode<br />

Rejection 130 dB minimum @ 50 or 60 Hz<br />

Normal Mode<br />

Rejection 90 dB minimum @ 50 or 60 Hz<br />

Input Overload ± 12 V continuous, static discharge<br />

protected<br />

RFI Protection Signal, excitation, and sense lines<br />

protected by capacitor bypass<br />

Analog Output Optional: fully isolated, voltage or current<br />

output,14-bit resolution.<br />

Voltage output: 0 –10 VDC<br />

Load resistance:1KΩ minimum<br />

Current output: 4–20 mA<br />

External loop resistance: 500Ω maximum<br />

Digital Specifications<br />

Microcomputer Phillips 80C51XA-G49 main processor @<br />

9.8304 MHz<br />

Digital Inputs 2 inputs, TTL or switch closure,<br />

active-low<br />

Digital Filters 3 filters, software selectable<br />

Serial Communications<br />

EDP Port Full duplex RS-232<br />

Printer Port Output-only RS-232 or active 20 mA<br />

current loop<br />

Both Ports 9600, 4800, 2400, 1200, 600, 300 bps;<br />

7 or 8 data bits; even, odd, or no parity<br />

Operator Interface<br />

Display 6-digit LED display. 7-segment, 0.8 in<br />

(20 mm) digits<br />

LED annunciators Gross, net, center of zero, standstill,<br />

lb/primary units, kg/secondary units,<br />

oz, g<br />

Keyboard 5-key flat membrane panel<br />

Environmental<br />

Operating Temperature–10 to +40°C (legal);<br />

–10 to +50°C (industrial)<br />

Storage Temperature –25 to +70°C<br />

Humidity 0–95% relative humidity<br />

Altitude 2000 m (6500 ft) maximum<br />

Enclosure<br />

Enclosure Dimensions 9.5 in x 6 in x 2.75 in<br />

24 cm x 15 cm x 7 cm<br />

Weight 2.8 Kg (6.1 lb)<br />

Rating/Material UL Type 4X<br />

Certifications and Approvals<br />

• NATIONAL CONFERENCE •<br />

O N W E I G H T S<br />

A N D M E A S U R E S<br />

NTEP<br />

CoC Number 97-130A1<br />

Accuracy Class III/III L<br />

n max : 10 000<br />

Measurement Canada<br />

Approval AM-5213<br />

Accuracy Class III/III HD<br />

n max : 10 000<br />

OIML<br />

R76-2 Test Certificate TC6008<br />

Accuracy Class III n max : 3 000<br />

Appendix 45


<strong>IQ</strong> plus <strong>355</strong> Limited Warranty<br />

Rice Lake Weighing Systems (RLWS) warrants that all RLWS equipment and systems properly installed by a<br />

Distributor or Original Equipment Manufacturer (OEM) will operate per written specifications as confirmed by<br />

the Distributor/OEM and accepted by RLWS. All systems and components are warranted against defects in<br />

materials and workmanship for two years.<br />

RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized<br />

by RLWS. RLWS warrants the equipment against faulty workmanship and defective materials. If any equipment<br />

fails to conform to these warranties, RLWS will, at its option, repair or replace such goods returned within the<br />

warranty period subject to the following conditions:<br />

• Upon discovery by Buyer of such nonconformity, RLWS will be given prompt written notice with a<br />

detailed explanation of the alleged deficiencies.<br />

• Individual electronic components returned to RLWS for warranty purposes must be packaged to<br />

prevent electrostatic discharge (ESD) damage in shipment. Packaging requirements are listed in a<br />

publication, Protecting Your Components From Static Damage in Shipment, available from RLWS<br />

Equipment Return Department.<br />

• Examination of such equipment by RLWS confirms that the nonconformity actually exists, and was<br />

not caused by accident, misuse, neglect, alteration, improper installation, improper repair or<br />

improper testing; RLWS shall be the sole judge of all alleged non-conformities.<br />

• Such equipment has not been modified, altered, or changed by any person other than RLWS or its<br />

duly authorized repair agents.<br />

• RLWS will have a reasonable time to repair or replace the defective equipment. Buyer is responsible<br />

for shipping charges both ways.<br />

• In no event will RLWS be responsible for travel time or on-location repairs, including assembly or<br />

disassembly of equipment, nor will RLWS be liable for the cost of any repairs made by others.<br />

THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WITHOUT<br />

LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. NEITHER<br />

RLWS NOR DISTRIBUTOR WILL, IN ANY EVENT, BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.<br />

RLWS AND BUYER AGREE THAT RLWS’S SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO<br />

REPAIR OR REPLACEMENT OF SUCH GOODS. IN ACCEPTING THIS WARRANTY, THE BUYER WAIVES ANY AND<br />

ALL OTHER CLAIMS TO WARRANTY.<br />

SHOULD THE SELLER BE OTHER THAN RLWS, THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR<br />

WARRANTY CLAIMS.<br />

NO TERMS, CONDITIONS, UNDERSTANDING, OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS<br />

WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE<br />

OFFICER OF RLWS AND THE BUYER.<br />

© 2002 Rice Lake Weighing Systems, <strong>Inc</strong>. Rice Lake, WI USA. All Rights Reserved.<br />

RICE LAKE WEIGHING SYSTEMS • 230 WEST COLEMAN STREET • RICE LAKE, WISCONSIN 54868 • USA<br />

46 <strong>IQ</strong> plus <strong>355</strong> Installation Manual

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