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  • Електропроводка D-E3

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    Вячеслав Шапочка
    124 views200 pages
    The document discusses the electrical characteristics and components of an industrial machine. It includes sections on fuses and relays, electrical schematic diagrams, the location of electrical components, electrical control and adjustment, and electrical tooling. Specifically, it provides details on the relay and fuse holder plate, including the labels and locations of the fuses. It also lists the wiring connectors for the machine's electronic control module.

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    The document discusses the electrical characteristics and components of an industrial machine. It includes sections on fuses and relays, electrical schematic diagrams, the location of electrical components, electrical control and adjustment, and electrical tooling. Specifically, it provides details on the relay and fuse holder plate, including the labels and locations of the fuses. It also lists the wiring connectors for the machine's electronic control module.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    124 views200 pages

    Електропроводка D-E3

    Uploaded by

    Вячеслав Шапочка
    The document discusses the electrical characteristics and components of an industrial machine. It includes sections on fuses and relays, electrical schematic diagrams, the location of electrical components, electrical control and adjustment, and electrical tooling. Specifically, it provides details on the relay and fuse holder plate, including the labels and locations of the fuses. It also lists the wiring connectors for the machine's electronic control module.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 200

    ELECTRICITY

    - ELECTRICAL CHARACTERISTICS AND


    SPECIFICATIONS

    - ELECTRICAL SCHEMATIC DIAGRAMS

    - ELECTRICAL COMPONENTS LOCATION

    - ELECTRICAL CONTROL AND


    ADJUSTEMENT

    - ELECTRICAL SPECIFIC TOOLING

    80
    ELECTRICAL CHARACTERISTICS AND
    SPECIFICATIONS

    Pages

    Fuses and relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2


    – Relay and fuse holder plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
    – Relay and fuse holder plate (details of FUSES) . . . . . . . . . . . . . . . . . . . . . . . . 3
    ECM computer wiring connectors (120 LSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    80

    (23/05/2011) 80-01-M153EN
    2 Electrical characteristics and MLT 634 120 LSU (PS) Series E Euro 3
    MLT 634/731 T (LSU) Series E Euro 3
    specifications MLT 735/1035L T LSU Series 5 Euro 3
    MLT 735/741 120 LSU (PS) Series 5 Euro 3

    FUSES AND RELAYS

    Relay and fuse holder plate

    F34

    F42 F40 k16

    K17 + K18 - F31 + F32


    F43 F41

    3 3 21
    5 5
    1

    4
    2

    4
    2
    1

    1
    K0
    K1
    3 3 3
    7
    5 5 5 I
    G
    5
    4
    2
    4
    2

    4
    2
    1

    1
    K2
    K3 K4
    H
    1
    87
    87 8 1
    87a
    8
    85

    87a
    86

    85

    86

    K5 E F
    30

    K6
    30

    85
    87
    3
    1
    87a 30 1
    85

    6
    86

    87a

    87

    K8 K9 86
    30

    K7
    4
    2
    1

    F13 F14 F15


    80

    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12


    25A
    10A
    30A

    D
    7.5A

    7.5A
    7.5A
    10A

    10A
    10A

    10A

    15A
    10A
    10A
    15A
    5A

    5A

    F30
    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 F28 F29
    25A
    7.5A
    7.5A
    7.5A
    7.5A

    7.5A
    10A
    10A

    10A
    15A
    15A

    15A
    15A
    15A
    10A

    A B C 1

    80-01-M153EN (23/05/2011)
    MLT 634 120 LSU (PS) Series E Euro 3 Electrical characteristics and 3
    MLT 634/731 T (LSU) Series E Euro 3
    MLT 735/1035L T LSU Series 5 Euro 3
    specifications
    MLT 735/741 120 LSU (PS) Series 5 Euro 3

    Relay and fuse holder plate (details of FUSES)

    Section Item Current Designation


    ELECTRONIC CONTROL UNIT SUPPLY
    FUSES F1 7,5 A
    OPTIONAL HYDRAULIC ACCESSORY LOCKING
    F2 10 A WORKING TAIL LIGHT
    7,5 A REAR WINDSCREEN WIPER
    F3
    10 A OPTIONAL SIDE AND ROOF SCREEN WIPERS
    ENGINE STOP SOLENOID VALVE
    F4 7,5 A
    OPTIONAL HYDRAULIC ATTACHMENT EASY-CONNECT
    F5 7,5 A ROTATING BEACON LIGHT

    F6 5A WHEEL DIRECTION
    LONGITUDINAL STABILITY ALARM DEVICE
    TILTING CORRECTOR
    F7 10 A
    “SINGLE” HYDRAULIC MOVEMENT CUT-OFF
    “AGGRAVATING” HYDRAULIC MOVEMENT CUT-OFF
    FORWARD/NEUTRAL/REVERSE GEAR SELECTION
    TRANSMISSION CUT-OFF
    F8 15 A
    REVERSING LIGHTS
    OPTIONAL AUDIBLE REVERSE WARNING
    F9 5A CONTROL PANEL
    HORN
    F10 15 A
    STOP SWITCH
    OPTION JIB HEAD LIGHT
    F11 10 A
    OPTIONAL FRONT AND REAR BLUE WORK LAMPS
    F12 10 A TURN INDICATOR SUPPLY

    F13 30 A HEATING

    F14 10 A CIGARETTE LIGHTER

    F15 25 A OPTIONAL OIL COOLER

    F16 7,5 A AIR CONDITIONING OPTION

    OPTION JIB HEAD ELECTROVALVE

    80
    OPTIONAL JIB SOLENOID VALVE AND ACCESSORY HYDRAULIC LOCKING
    OPTION ELECTRICAL JIB PROVISION
    OPTIONAL ANTI-THEFT PRE-WIRING
    10 A OPTIONAL ANTI-THEFT SYSTEM
    OPTIONAL IMMOBILIZER SYSTEM
    OPTIONAL SELF-CLEANING FAN
    OPTION HYDRAULIC TOWING HOOK
    OPTIONAL SINGLE OR DOUBLE ACTING REAR HYDRAULIC PROVISION
    F17 OPTIONAL PROVISION FOR TWO DOUBLE ACTING REAR HYDRAULIC
    OPTIONAL HYDRAULIC TOWING HOOK AND SINGLE OR DOUBLE ACTION HYDRAULICS PRE-
    WIRING
    OPTIONAL DOUBLE ACTING REAR HYDRAULIC PROVISION + SINGLE ACTING REAR HYDRAULIC
    PROVISION
    OPTIONAL JIB HEAD SOLENOID VALVE AND SELF-CLEANING FAN
    OPTIONAL PROVISION FOR TWO DOUBLE ACTING REAR HYDRAULIC
    15 A OPTIONAL HYDRAULIC TOWING HOOK AND SINGLE OR DOUBLE ACTION HYDRAULICS PRE-
    WIRING
    OPTIONAL DOUBLE ACTION AND SINGLE ACTION REAR HYDRAULICS PRE-WIRING

    F18 15 A FRONT WORK LAMP

    F19 15 A OPTIONAL REAR WINDOW DEFROSTING

    F20 10 A OPTION PNEUMATIC SEAT

    F21 10 A FRONT WINDSCREEN WIPER AND WASHER

    F22 10 A OPTION JIB SUSPENSION

    (23/05/2011) 80-01-M153EN
    4 Electrical characteristics and MLT 634 120 LSU (PS) Series E Euro 3
    MLT 634/731 T (LSU) Series E Euro 3
    specifications MLT 735/1035L T LSU Series 5 Euro 3
    MLT 735/741 120 LSU (PS) Series 5 Euro 3

    Section Item Current Designation


    RIGHT-HAND SIDELIGHT
    SIDELIGHT ON WARNING LAMP
    F23 7,5 A
    CONTROL PANEL ILLUMINATION
    OPTIONAL NUMBER PLATE ILLUMINATION
    F24 7,5 A LEFT-HAND SIDELIGHT

    F25 7,5 A RIGHT-HAND INDICATOR LIGHT

    F26 7,5 A LEFT-HAND INDICATOR LIGHT


    DIPPED BEAM HEADLIGHTS
    F27 15 A DIPPED BEAM ON WARNING LAMP
    REAR FOG LIGHT
    MAIN BEAM HEADLIGHTS
    F28 15 A
    HEADLIGHTS WARNING LAMP
    HAZARD WARNING LIGHTS
    F29 15 A CEILING LIGHT
    OPTION (+) PERMANENT
    F30 25 A LIGHTING, HORN AND INDICATOR SWITCH

    F31 25 A STARTER
    3A ELECTRO-PROPORTIONAL HYDRAULIC CONTROL MODULES
    5A OPTION JIB SUSPENSION
    F32
    “AGGRAVATING” HYDRAULIC MOVEMENT CUT-OFF
    OPTION ATTACHMENT HYDRAULIC CONTROL FORCED OPERATION
    F33 1A ELECTRONIC CONTROL UNIT

    F34 30 A DIESEL ENGINE ELECTRONIC CONTROL MODULE

    F35 5A DIAGNOSTIC CONNECTOR

    F40 40 A TELEHANDLER ELECTRICAL EQUIPMENT

    F41 40 A TELEHANDLER ELECTRICAL EQUIPMENT

    F42 80 A DIESEL ENGINE PRE-HEATING

    F43 80 A ALTERNATOR

    F44 15 A OPTION DIESEL FUEL HEATER

    K0 AIR CONDITIONING OPTION

    K1 TRANSMISSION TO HYDRAULIC CONTROLS CUT-OFF RELAY


    TRANSMISSION CUT-OFF RELAY
    80

    K2
    FORWARD/REVERSE RELAY
    K3 REVERSE GEAR RELAY

    K4 FORWARD GEAR RELAY

    K5 BUZZER
    OPTION JIB HEAD ELECTROVALVE
    K6 OPTION ELECTRICAL JIB PROVISION
    OPTIONAL JIB HEAD SOLENOID VALVE AND HYDRAULIC ACCESSORY LOCKING

    RELAY “SINGLE” HYDRAULIC MOVEMENT CUT-OFF


    K7
    “AGGRAVATING” HYDRAULIC MOVEMENT CUT-OFF
    K8 STARTER SAFETY RELAY

    K9 FLASHING UNIT

    K10 OPTION JIB SUSPENSION

    K11 OPTION JIB SUSPENSION

    K12 OPTION

    K15 PROPORTIONAL HYDRAULIC CONTROLS CUT-OFF RELAY

    K16 ENGINE PRE-HEATING RELAY

    K20 OPTIONAL DIESEL FUEL HEATER

    80-01-M153EN (23/05/2011)
    MLT 634 120 LSU (PS) Series E Euro 3 Electrical characteristics and 5
    MLT 735/741 120 LSU (PS) Series 5 Euro 3
    specifications

    ECM (120 LSU) COMPUTER CONNECTORS

    Air intake pressure sensor

    J2 pin
    Connector Pin connection Designation
    connection
    1 46 8V Power supply
    B7 2 38 Weight
    1 3 55 Signal
    32

    Fuel pressure sensor

    J2 pin
    Connector Pin connection Designation
    connection
    1 48 8V Power supply
    B8 2 40 Weight
    1
    2 3 51 Signal
    3

    Primary speed sensor

    J2 pin
    Connector Pin connection Designation
    connection
    1 10 8V Power supply
    B9

    80
    2 52 Signal

    2
    1

    1
    2
    Secondary speed sensor

    J2 pin
    Connector Pin connection Designation
    connection
    1 10 8V Power supply
    B10
    2 53 Signal

    (23/05/2011) 80-01-M153EN
    6 Electrical characteristics and MLT 634 120 LSU (PS) Series E Euro 3
    MLT 735/741 120 LSU (PS) Series 5 Euro 3
    specifications

    Oil pressure sensor


    12
    3
    J2 pin
    Connector Pin connection Designation
    connection
    1 47 8V Power supply
    B11 2 39 Weight
    3 56 Signal

    12
    Air intake temperature sensor

    J2 pin
    Connector Pin connection Designation
    connection
    1 42 Signal
    S24
    2 37 Power supply

    Coolant liquid temperature sensor

    J2 pin
    Connector Pin connection Designation
    connection
    1 1 43 Temperature signal
    2
    80

    S32
    2 37 Power supply

    J2 connector

    80-01-M153EN (23/05/2011)
    ELECTRICAL SCHEMATIC DIAGRAMS

    Pages
    – MLT 630/731 T Series D-E3
    – MLT 742 T Series 4-E3
    – MLT 731 T Series E-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A1

    – MLT 634/731 T LSU Series D-E3


    – MLT 634 T LSU Series E-E3
    – MLT 735 T LSU Series 5-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B1

    – MT 1030 S/ST Series 4-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C1

    – MLT 1035 LT LSU Series 4-E3


    – MLT 1035 LT LSU Series 5-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D1

    80
    – MLT 634 120 LSU PS Series D-E3
    – MLT 735/741 120 LSU (PS) Series 4-E3
    – MLT 634 120 LSU PS Series E-E3
    – MLT 735/741 120 LSU PS Series 5-E3 . . . . . . . . . . . . . . . . . . . . . . .E1

    – MLT 634 -120 LSU Series D-E3


    – MLT 735/741 120 LSU Series 4-E3
    – MLT 634 120 LSU Series E-E3
    – MLT 735/741 120 LSU Series 5-E3 . . . . . . . . . . . . . . . . . . . . . . . . . .F1

    – MT 732/932 Series D-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G1

    – MLT 742 H T LSU Series 4-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H1

    – MT 1033H L Series 4-E3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . I1

    (11/05/2011) 80-02-M153EN
    Electrical schematic diagrams MLT 630 T Series D-E3
    MLT 731 T Series D-E3
    MLT 742 T Series 4-E3
    MLT 731 T Series E-E3
    80

    80-02-M153EN (11/05/2011)
    A1
    MLT 630 T Series D-E3 Electrical schematic diagrams
    MLT 731 T Series D-E3
    MLT 742 T Series 4-E3
    MLT 731 T Series E-E3

    – Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A2
    – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A7

    80

    (11/05/2011) 80-02-M153EN
    A2
    Electrical schematic diagrams MLT 630 T Series D-E3
    MLT 731 T Series D-E3
    MLT 742 T Series 4-E3
    MLT 731 T Series E-E3

    Components
    Item Type Designation Position on diagram
    E1 E Rear right hand indicator light B30
    E2 E Front right-hand indicator light B31
    E3 E Rear left-hand indicator light B31
    E4 E Front left-hand indicator light B32
    E5 E Left hand brake light B29
    E6 E Right hand brake light B29
    E7 E Rear right hand side light B43
    E8 E Front right hand side light B44
    E9 E Rear left hand side light B45
    E10 E Front left hand side light B45
    E11 E Front left hand dipped headlight B45
    E12 E Front right hand dipped headlight B46
    E13 E Front left-hand headlight B47
    E14 E Front right-hand headlight B47
    E15 E Rear right-hand working light (option) C41
    E16 E Rear left-hand working light (option) C41
    E17 E Front left-hand working light (option) C40
    E18 E Front right-hand working light (option) C41
    E19 E Rotating beacon light B17
    E20 E Left-hand reverse light (option) C25
    E21 E Roof light C33
    E22 E Right-hand reverse light (option) C25
    E23 E Rear left-hand fog light (option) B46
    E24 E Rear right-hand fog light (option) B47
    E25 E Head jib left work light C39
    E26 E Head jib right work light C40
    E27 E License Plate light (option) B44
    F1 Fuse Mono Ultra (7,5A) F10
    80

    F2 Fuse Rear working light (option) (15A) F41


    F3 Fuse Windscreen / roof wipert (10A) F15
    F4 Fuse Engine stop electrovalve (10A) F18
    F5 Fuse Rotating beacon light (7,5A) F17
    F6 Fuse Wheel alignment + trailer brake option (5A) F19
    F7 Fuse Overload safety (10A) F21
    F8 Fuse Reverser +transmission cut-off switch (15A) F23
    F9 Fuse Power supply lights + modules (5A) F3
    F10 Fuse Alarm / brake (15A) F29
    F11 Fuse Working lights on boom (15A) F39
    F12 Fuse Flashing lights (10A) F33
    F13 Fuse Heating (30A) F34
    F14 Fuse Cab cigarette lighter plug (25A) F36
    F15 Fuse Diesel reheater (20A) F36
    F16 Fuse Air conditioning (option) (7,5A) F34
    F17 Fuse Boom head electrovalve (10A) F37
    F18 Fuse Front working lights (15A) F40
    F19 Fuse Rear window defrosting (option) (15A) F38

    80-02-M153EN (11/05/2011)
    A3
    MLT 630 T Series D-E3 Electrical schematic diagrams
    MLT 731 T Series D-E3
    MLT 742 T Series 4-E3
    MLT 731 T Series E-E3

    Components
    Item Type Designation Position on diagram
    F20 Fuse Pneumatic seat (10A) F37
    F21 Fuse Front windscreen wiper / windscreen-washer (10A) F14
    F22 Fuse Free (15A Max) F38
    F23 Fuse Right hand side lights / dashboard (7,5A) D43
    F24 Fuse Left-hand side lights (7,5A) D45
    F25 Fuse Rear and front right hand indicator light (7,5A) D31
    F26 Fuse Rear and front left hand indicator light (7,5A) D32
    F27 Fuse Right and left dip lights+rear fog light+dip lights signal light (15A) D45
    F28 Fuse Right and left hand headlights + headlight signal light (15A) D47
    F29 Fuse Warning / ceiling light +(15A) F33
    F30 Fuse Side light switch + dipped lights + headlights (25A) F45
    F31 Fuse Starter (20A) E1
    F40 Fuse Equipment (40A) D1
    F41 Fuse Equipment (40A) D1
    F42 Fuse Pre-heating (80A) C1
    F43 Fuse Alternator (80A) C1
    G1 G Battery C2
    G2 G Alternator B4
    H10 Indicator Warning lamp B32
    H11 Indicator Front wheel alignment light C19
    H14 Indicator Rear wheel alignment light C20
    H15a Indicator Rev counter signal light, hour meter B42
    H15b Indicator Rev counter signal light, hour meter B43
    H16 Indicator Cooland temperature light B42
    H17 Indicator Diesel gauge light B42
    H19 Indicator Fan light B44
    H20 Indicator Clock light B41

    80
    K0 Relay Air conditioning relay (option) B35/E35
    K1 Relay Valve lever transmission cut-off relay B13/D28
    K2 Relay Transmission cut-off relay E24/B27
    K3 Relay Reverse gear relay B23/C25
    K4 Relay Forward gear relay C24/B22/C9
    K5 Relay Machine fault alarm E5
    K6 Relay Free D48/B48
    K7 Relay Movement cut-off (option) E21/B22
    K8 Relay Starter safety relay D2/B23
    K9 Relay Flashing / Warning unit C30
    K10 Relay Overload safety module B21
    K11 Relay Gradual control unit D10
    K16 Relay Preheater relay B3/B1
    K17 Relay Module relay lights B6/B5
    K18 Relay Transmission cut-off module E26
    M1 M Starter C2
    M2 M Front screenwiper B15

    (11/05/2011) 80-02-M153EN
    A4
    Electrical schematic diagrams MLT 630 T Series D-E3
    MLT 731 T Series D-E3
    MLT 742 T Series 4-E3
    MLT 731 T Series E-E3

    Components
    Item Type Designation Position on diagram
    M3 M Windscreen washer B15
    M4 M Roof windscreen wiper B16
    M5 M Alarm B29
    M6 M Fan B34
    M7 M Reverse gear alarm (option) B26
    M8 M Rear cab screen wiper B15
    M9 M Diesel pump B19
    M10 M Side windscreen wiper B17
    M11 M Pneumatic seat compressor B38
    P1 P Hour meter / Rotation counter B5
    P2 P Fuel gauge B4
    P3 P Engine coolant temperature B3
    R1 R Preheating plugs B1
    R2 R Fuel sensor D3
    R3 R Sensor and thermo-switch for engine coolant temperature D3
    R8 R Cigarette lighter resistance C36
    S1 S Key switch F2
    S2 S Reverse / forward gear reverser D23
    S3 S Engine oil pressure switch B6
    S4 S Brake fluid B7
    S5 S Air filter clogging B7
    S6 S Front wheel alignment detector C19
    S7 S Brake switch B9/D25
    S8 S Windscreen wiper switch / front windscreen washer / rear windscreen wiper E15
    S9 S Alarm control D29
    S10 S Wheel alignment switch E19
    S11 S Warning light switch E32
    S12 S Transmission oil pressure B9
    80

    S13a S Side light switch F43


    S13b S Dipped light switch / headlight F44
    S13c S Flashing switch F31
    S14 S Gear lever transmission cut-off switch D27
    S15 S Front / rear working light switch (option) E41
    S16 S Stop switch E29
    S17 S Transmission oil temperature B8
    S18 S Front working light switch (option)
    S19 S Rotating beacon switch D18
    S20 S Side / roof wind screen wiper switch D17
    S21 S Fan switch E34
    S22 S Overload stress gauge E20
    S23 S Clogging hydraulic filter B7
    S24 S Valve lever transmission cut-off switch C13
    S25 S Pedal transmission cut-off switch E27
    S26 S Transmission cut-off switch F27
    S27 S Rear wheel alignment detector C20

    80-02-M153EN (11/05/2011)
    A5
    MLT 630 T Series D-E3 Electrical schematic diagrams
    MLT 731 T Series D-E3
    MLT 742 T Series 4-E3
    MLT 731 T Series E-E3

    Components
    Item Type Designation Position on diagram
    S28 S Rear window defrost switch (option) E39
    S29 S Rear fog light switch (option) D47
    S31 S Attachment switch C11
    S32 S Attachment switch C12
    S33 S Telescope extension switch C12
    S34 S Telescope retraction switch C13
    S35 S Cold start switch B18
    S36 S Seat switch D25
    S37 S Neutralization of movements D22
    S38 S Steering pressure B4
    S39 S Pneumatic seat switch C38
    S40 S Cigarette lighter time delay switch C36
    S41 S Front working light switch on boom E40
    V1 V Diode D6
    V2 V Diode (only for TUV) D43
    V3 V Diode (LED) battery charge lamp E6
    V4 V Diode (LED) engine oil pressure lamp E6
    V5 V Diode (LED) engine coolant temperature lamp E8
    V6 V Diode (LED) air / oil clogging lamp E7
    V7 V Diode (LED) transmission oil pressure lamp E9
    V8 V Diode (LED) transmission oil temperature lamp E8
    V9 V Diode (LED) brake fluid lamp E7
    V10 V Diode (LED) brake lamp E9
    V11 V Diode (LED) flashing / warning light lamp B30
    V12 V Diode (LED) side signal light B43
    V13 V Diode (LED) dipped lights light B46
    V14 V Diode (LED) headlights light B48
    V15 V Diode (LED) steering fault light D4
    Y1 Electrovalve Engine stop electrovalve B18

    80
    Y2 Electrovalve Forward gear electrovalve B24
    Y3 Electrovalve Reverse gear electrovalve B25
    Y4 Electrovalve Cold start electrovalve B18
    Y5 Electrovalve Attachment electrovalve B11
    Y6 Electrovalve Attachment electrovalve B11
    Y7 Electrovalve Telescope extension electrovalve B12
    Y8 Electrovalve Telescope retraction electrovalve B12
    Y9 Electrovalve Gradual electrovalve B10
    Y10 Electrovalve Movement neutralization electrovalve B22
    Y11 Electrovalve Discharge electrovalve D10
    A Connector Fuse / relay panel (13 contact plug) X41
    B Connector Fuse / relay panel (13 contact plug) X40
    Change the Connector Fuse / relay panel (13 contact plug) X39
    seals
    D Connector Fuse / relay panel (6 contact plug) X37
    E Connector Fuse / relay panel (8 contact plug)
    F Connector Fuse / relay panel (8 contact plug)
    G Connector Fuse / relay panel (21 contact plug) X44

    (11/05/2011) 80-02-M153EN
    A6
    Electrical schematic diagrams MLT 630 T Series D-E3
    MLT 731 T Series D-E3
    MLT 742 T Series 4-E3
    MLT 731 T Series E-E3

    Components
    Item Type Designation Position on diagram
    H Connector Fuse / relay panel (5 contact plug) X42
    I Connector Fuse / relay panel (7 contact plug) X38
    J Connector Fuse / relay panel (8 contact plug) X45
    K Connector K1 X6 relay option provision
    L Connector K0 X5 relay option provision
    M Connector Provision option (8 contact plug + 1 contact plug) X4
    N Connector Engine box X24
    O Connector Rear plug option provision (8 contact plug) X19
    Q Connector Fan heating X30
    P Connector Switch
    R Connector Option air conditioning X31
    S Connector Cab (X26)
    T Connector Front windscreen wiper X77
    U Connector Strain gauge
    V Connector Manipulator ON/OFF
    W Connector Movement cut-off provision
    X Connector Gradual control unit
    Y Connector Windscreen wiper switch (X79-X80)
    Z Connector 16 way plug (PCB Dashboard)
    AA Connector Car radio X27; X53
    AB Connector Windscreen wiper connector (9 ways + 2 ways) X79 ; X80
    AC Connector Digicode connector X78
    AD Connector Movement cut-off provision (1 contact plug) X43
    80

    80-02-M153EN (11/05/2011)
    A7
    MLT 630 T Series D-E3/MLT 731 T Series D-E3 Electrical schematic diagrams
    MLT 742 T Series 4-E3/MLT 731 T Series E-E3
    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    A A
    F1
    S1 F9 Fus.Therm. 2A E Z
    G
    155
    J J J J M
    B B B E Z
    K5
    I I I OP W r
    30 30 17 17 50 19 19 54 15 58
    64 63 Z Z V V V
    92 65
    V3 V4 V9 V6 V5 V8 V7 V10
    C 4 1 5 bc bc bc bc bc C
    82 66 Z Z Z Z Z Z Z
    6 F X
    67 V15 E F E E F E E X
    16 12 13 7 X
    F31 68 Z X
    N N N N TEMPO X
    N 1±0.5 SEC bl g o n vt v
    15 r vt
    8 6 3 11
    V1 AF V1 V1 V1 V1 V1 V1 V1 m n V
    V
    B 21 V
    V
    2 3 K19 14 13 V
    F40 F41 AF I B I I I I
    E K8 R3
    E
    R2 3,5s K11
    62 35
    34 21 33 3 7 Y11
    AG V1 19 55 17 8
    B n 16 45
    bc
    S31 bc
    S32 bc
    S33 bc
    S34 bc
    S24
    F42 F43 V1 V1 K4
    14 M1 N N N V1 V1 g n n V
    V
    N 17 12 24 7 18 221 Ep18 B I V
    G1 V
    29 20 N N N M V
    202
    26 81 25 142 1 184 90 223 224
    K16
    13 23
    S7
    G
    P3 P2 X G
    N P P P P T P X
    X K
    10 24 K17 X
    X 148
    27 4 5 14 22 15 G2 K17 S3 S4 S5 S23 S17 S12 113
    n J ro bl G
    K16 141 73 P 9 Ep2 n
    N N N N 72 S38 Ep7
    P2 P1 74 222 56
    R1 R1 R1 R1 225 10 11 22 28 140
    91 205 258
    91
    jvt
    Y9 Y5 Y6 Y7 Y8 K1
    jvt
    F
    jvt
    I I
    J

    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

    + perm
    }
    + apc

    K K

    F3 F21 F5 F4 F6 F7 F8

    A B 161
    A A A B B S22 G G H
    85 80
    87 58 166
    AB AB Ep4

    80
    76
    S 157
    S10 128 259
    EG Lateral

    M M
    214
    EG Toitl

    SWF 521 243


    + Ep3 cab K7 242
    S8 SWF 596 307 SWF 521 005
    +
    75
    0 1 0 SWF 596 628 AC M S2
    97 1 0 2 3 7 4 8 9 S37
    5 9 AC 79 163
    F 257
    1 5 2 6 10 S20 m bc vt J g
    1 0 1 10
    Ep5 G M
    S19 20
    O 112 204 O
    46 27 101 Ep:6 167 Ep1 241 232
    240
    AB AB AB AB AB AB AB AB Ep15 cab N 48
    236
    99 94 95 78 96 103 104
    2
    29
    U U U U U U AC
    S Ep2 cab
    G AC
    Ep1 mot
    59
    T T T T S6 H11 S27 H14 226
    47 188 264A
    S E19 30 25 26
    71 28 30
    M8 4 M4 M10 r g J v bl n H H H
    Q 4 2 S 4 2
    vit 1
    2
    vit 1
    4 2
    vit 1
    T Ep:2
    Q
    raz +perm
    vit 1 raz +perm
    AR
    M
    raz +perm
    M TOIT raz
    +perm 2
    M LAT Ep:7 AD 86
    2 M 3 3 3
    3 -
    1 Ep11 cab
    - -
    K10 Y10
    - 1 1 Ep12 cab S35 Y1 M9
    M3 M2 AV 1
    Ep5 cab K7 Ep:7 264B 85
    T Ep14 cab 131 32 K4
    43 S S 130 205
    31 K8 K3
    18 19 258
    56 132
    93 200 205
    199 Y4

    S S

    27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    (25/06/2009) 80-02-M153EN
    A8
    Electrical schematic diagrams MLT 630 T Series D-E3/MLT 731 T Series D-E3
    MLT 742 T Series 4-E3/MLT 731 T Series E-E3
    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    J
    J
    A 41 A
    G 207
    206
    K18 S26 F10 P F29 F12 F13 F16 F14 F15
    B4 B2 S13c
    39
    K m o D 196
    B5
    B1 A
    227 AA
    B3
    49 197
    B 84 137
    132 133 P P G L
    57 Q
    C 259 252 C
    B7 B6 S11 S21
    203 60 254
    3 S25 S16 o m g n K0
    K2 44 G
    S7 S36 06 S9
    5
    4 n Q G G Q
    139
    AA 218 D D
    240 K1 g
    146 + + D
    R Ep15
    F25 F26 A 153 165 190 191 154
    266
    E 3 3 L 105 98 100 E
    G G -
    116 117 235
    K4 K3 S14 A2 g
    AA n S Tempo
    5 5 R R L L R
    193 192 S40
    G G C C C C Allume
    170 5 AC 251 E21 267 Q L cigare
    213 212 Ep10 I O
    Ep20 AC K K 253 115 108 3 51
    Ep22 123 122 239 247
    268B 269B E20 E22 K9 AC R8
    40 E 248 Ep11 250 Ep14 r 164 149
    G 150 O AC G
    M7 G 06
    jvt ro 121 120
    G
    124 125 237 E1 E2 O E3
    Y2 Y3 O AA E4
    268A 269A Ep12 2 Z 216 M6
    2
    Ep21 23 Ep19 V11
    38 jvt Ep12 125 111 124 N Q 101
    K2 1 54 H10
    Ep2
    258 M5 E5 E6 Z 2 Ep13 cab 83
    K0
    jvt

    I I

    43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65

    + perm
    }
    + apc
    K K
    F20
    P
    F17 F22 F19 F11 F18 F2 o
    S13a S13b F30 AE
    A B A A
    A A B
    135 162 86 88 198
    S S
    80

    S Ep1 cab SWF 521 008 S P P P


    +
    SWF 521 054 Ep4 cab
    M SWF 596 390 Ep6 cab S41
    +
    SWF 596 151 M
    159 160 158 156 5 9 S28 5 6 9 3 4 9 S15 bl j bc
    G
    211 1 0 1 7 2 8 10 201 1 7 2 8 10 A
    1 0 1 10 SWF 521 110 TV X82
    143
    + Ep7 cab
    SWF 596 473 V2 K6
    M M S V2 Ep5 cab 77
    AC M M 208 S29
    S
    263 Ep14 cab F23 F24 F27 F28 G G
    O O
    Ep2 cab Ep8 cab
    S39
    194 195
    102
    C C C C C C C F
    Ep4 cab Ep9 cab 130 144
    89 bl Ep3 114 1
    AE AE
    Ep13 136 Ep9
    256
    C C F AE
    Dégivrage 265 127 126 219
    vitre ar E17 E18 E15 E16 119 249 Ep8
    E25 E26 Ep3 cab O
    Ep10 cab F Q O
    M
    107 118 50 52 109 255 145 147
    Q av ga av dr H20 H16 H15 a H15b 245 244 246 Z 53 110 Q
    Ep11 cab Ep1 cab
    Ep5 cab 267 ZO E13 E14 Z
    M11 H17 E7 E27 H19 E8 O E9 E10 E11 E12 V13 E23 E24 V14 G
    262 S S S S S S N 141 220 V12 124 125
    125 238 243 124 111
    70
    Ep2 83 111 Ep12 54 111
    258 199 200 106 201 199 200 9 72 140 Ep12 Ep12 54
    91 Z 2 2 Z 2 Z K6

    S S

    66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91

    80-02-M153EN (25/06/2009)
    B1
    MLT 634 T LSU Series D-E3 Electrical schematic diagrams
    MLT 731 T LSU Series D-E3
    MLT 634 T LSU Series E-E3
    MLT 735 T LSU Series 5-E3

    – Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2
    – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B7

    80

    (25/06/2009) 80-02-M153EN
    B2
    Electrical schematic diagrams MLT 634 T LSU Series D-E3
    MLT 731 T LSU Series D-E3
    MLT 634 T LSU Series E-E3
    MLT 735 T LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    A1 A Car radio C40
    A2 A Electro proportional manipulator C14
    A3 A Module ECU RC2-2 C8
    E1 E Rear right hand indicator light B23
    E2 E Front right-hand indicator light B24
    E3 E Rear left-hand indicator light B22
    E4 E Front left-hand indicator light B22
    E5 E Left hand brake light B33
    E6 E Right hand brake light B34
    E7 E Rear right hand side light B34
    E8 E Front right hand side light B34
    E9 E Rear left hand side light B34
    E10 E Front left hand side light B34
    E11 E Front left-hand dipped light B35
    E12 E Front right-hand dipped light B36
    E13 E Front left-hand headlight B31
    E14 E Front right-hand headlight B31
    E15 E Rear right-hand working light (option) B31
    E16 E Rear left-hand working light (option) B31
    E17 E Front left-hand working light (option) B39
    E18 E Front right-hand working light (option) B17
    E19 E Rotating beacon light C25
    E20 E Left-hand reverse light (option) B17
    E21 E Roof light B35
    E22 E Right-hand reverse light (option) B35
    E23 E Rear left-hand fog light (option) B30
    E24 E Rear right-hand fog light (option) B33
    E25 E Head jib left work light E8
    80

    E26 E Head jib right work light D31


    E27 E License Plate light (option) D37
    F1 Fuse Free (10A Max) E8
    F2 Fuse Rear working light (option) (15A) D31
    F3 Fuse Rear windscreen/roof wiper (7,5A) D37
    F4 Fuse Engine stop electrovalve (10A) E12
    F5 Fuse Rotating beacon light (7,5A) D39
    F6 Fuse Wheel alignment (5A) E12
    F7 Fuse Overload safety (10A) D20
    F8 Fuse Forward/reverse/neutral Transmission (15A) E13
    F9 Fuse Fault alarm/light (5A) E3
    F10 Fuse Alarm/brake (15A) D22
    F11 Fuse Boom working light (15A) D31
    F12 Fuse Flashing lights (10A) D25
    F13 Fuse Fan (30A) D26
    F14 Fuse Cigarette lighter socket (10A) D28
    F15 Fuse Free (25A Max) D29
    F16 Fuse Air conditioning (option) (10A Max) D26

    80-02-M153EN (25/06/2009)
    B3
    MLT 634 T LSU Series D-E3 Electrical schematic diagrams
    MLT 731 T LSU Series D-E3
    MLT 634 T LSU Series E-E3
    MLT 735 T LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    F17 Fuse Free (15A Max) D29
    F18 Fuse Front working lights (option) (15A) D31
    F19 Fuse Rear window defrosting (option) (15A Max) D30
    F20 Fuse Pneumatic seat (10A) D29
    F21 Fuse Front windscreen wiper/windscreen-washer (10A) D37
    F22 Fuse Free (15A Max) E13
    F23 Fuse Right hand side lights/dashboard (7,5A) C33
    F24 Fuse Left-hand side lights (7,5A) C34
    F25 Fuse Right-hand indicator light (7,5A) C23
    F26 Fuse Left-hand indicator light (7,5A) C24
    F27 Fuse Dipped lights (15A) C34
    F28 Fuse Headlights (15A) C36
    F29 Fuse Warning/ceiling light (15A) D25
    F30 Fuse Stalk switch (25A) D34
    F31 Fuse Starter (20A) D2
    F32 Fuse Electro proportional modules (3A) E15
    F33 Fuse Module ECU RC2-2 (1A) D9
    F40 Fuse Equipment (40A) C1
    F41 Fuse Equipment (40A) C2
    F42 Fuse Pre-heating (80A) C1
    F43 Fuse Alternator (80A) C2
    G1 G Battery B3
    G2 G Alternator B4
    H10 Indicator Warning lamp B25
    H11 Indicator Front wheel alignment light C12
    H14 Indicator Rear wheel alignment light C13
    H15 Indicator counter/rotations Light B32
    H16 Indicator Cooland temperature light B32

    80
    H17 Indicator Diesel gauge light B32
    H19 Indicator Fan light B32
    H20 Indicator Clock light B32
    K0 Relay Air conditioning relay (option) B26/D26
    K1 Relay Joystick transmission cut-off reverse relay B15/C18
    K2 Relay Transmission cut-off relay D16/B18
    K3 Relay Reverse gear relay B13/C16
    K4 Relay Forward gear relay B13/C16/C8
    K5 Relay Machine fault alarm D5
    K6 Relay Free B36/C36
    K7 Relay Movement cut-off (option) B20/D20
    K8 Relay Starter safety relay B13/C2
    K9 Relay Flashing/Warning unit B23
    K10 Relay Overload safety module B19
    K15 Relay Proportional joystick power supply cut-off relay B3/D15
    K16 Relay Preheater relay B1/B2
    K17 Relay Module relay lights B5
    K18 Relay Transmission cut-off module D15

    (25/06/2009) 80-02-M153EN
    B4
    Electrical schematic diagrams MLT 634 T LSU Series D-E3
    MLT 731 T LSU Series D-E3
    MLT 634 T LSU Series E-E3
    MLT 735 T LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    M1 M Starter C2
    M2 M Front screenwiper B37
    M3 M Windscreen washer B36
    M4 M Roof wiper (option) B38
    M5 M Alarm B22
    M6 M Fan B26
    M7 M Reverse gear alarm (option) B17
    M8 M Rear cab screen wiper B37
    M9 M Diesel pump B12
    M10 M Side windscreen wiper B39
    M11 M Pneumatic seat compressor B29
    P1 P Hour meter/Rotation counter B5
    P2 P Fuel gauge B4
    P3 P Engine coolant temperature B3
    R1 R Preheating plugs B2
    R2 R Fuel sensor C3
    R3 R Sensor and thermo-switch for engine coolant temperature C3
    R5 R Pump control module resistance B10
    R6 R Attachment proportional module resistance D14
    R7 R Telescoping proportional module resistance D14
    R8 R Cigarette lighter resistance B28
    S1 S Key switch E2
    S2 S Reverse/forward gear shift D13
    S3 S Engine oil pressure switch B5
    S4 S Brake fluid B6
    S5 S Air filter clogging B6
    S6 S Front wheel alignment detector B12
    S7 S Brake switch C15/B8
    80

    S8 S Front windscreen wiper and windscreen-washer switch C37


    S9 S Alarm control D22
    S10 S Wheel alignment switch D12
    S11 S Warning light switch D24
    S12 S Transmission oil pressure B8
    S13a S Side light switch D32
    S13b S Dipped light switch/headlight D33
    S13c S Flashing switch D23
    S14 S Gear lever transmission cut-off switch C18
    S15 S Front/rear working light switch (option) D31
    S16 S Stop switch D22
    S17 S Transmission oil temperature B7
    S18 S Working lights on boom switch (option) D31
    S19 S Rotating beacon switch C39
    S20 S Rear windscreen wiper/roof switch C39
    S21 S Fan switch D26
    S22 S Overload stress gauge D19

    80-02-M153EN (25/06/2009)
    B5
    MLT 634 T LSU Series D-E3 Electrical schematic diagrams
    MLT 731 T LSU Series D-E3
    MLT 634 T LSU Series E-E3
    MLT 735 T LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    S23 S Clogging hydraulic filter B7
    S25 S Pedal transmission cut-off switch D18
    S26 S Transmission cut-off switch E18
    S27 S Rear wheel alignment detector B13
    S28 S Rear window defrost switch (option) D30
    S29 S Rear fog light switch (option) C35
    S30 S Steering pressure B4
    S32 S Transmission cut-off switch on mono-lever C15
    S36 S Cold start switch B12
    S39 S Pneumatic seat switch B29
    S40 S Cigarette lighter time delay switch B28
    S41 S Seat switch C15
    S42 S Movement neutralization switch (option) C21
    V1 V Diode C6
    V2 V Diode (only for TUV) C31/C32
    V3 V Diode (LED) battery charge lamp D5
    V4 V Diode (LED) engine oil pressure lamp D5
    V5 V Diode (LED) engine coolant temperature lamp D7
    V6 V Diode (LED) air/oil clogging lamp D6
    V7 V Diode (LED) transmission oil pressure lamp D8
    V8 V Diode (LED) transmission oil temperature lamp D7
    V9 V Diode (LED) brake fluid lamp D6
    V10 V Diode (LED) brake lamp D8
    V11 V Diode (LED) flashing/warning light lamp B23
    V12 V Diode (LED) side lights lamp B33
    V13 V Diode (LED) dipped lights light B35
    V14 V Diode (LED) headlights light B36
    V15 V Diode (LED) steering fault light C4
    Y1 Electrovalve Engine stop electrovalve B12

    80
    Y2 Electrovalve Forward gear electrovalve B16
    Y3 Electrovalve Reverse gear electrovalve B16
    Y4 Electrovalve Cold start electrovalve B11
    Y5 Electrovalve Pump electrovalve B9
    Y6 Electrovalve Telescope proportional electrovalve B14
    Y7 Electrovalve Électrovalve proportionnelle accessoire B14
    Y14 Electrovalve Movement neutralization electrovalve B21
    A Connector Fuse/relay panel (13 contact plug) X41
    B Connector Fuse/relay panel (13 contact plug) X40
    Change the Connector Fuse/relay panel (13 contact plug) X39
    seals
    D Connector Fuse/relay panel (6 contact plug) X37
    E Connector Fuse/relay panel (8 contact plug)
    F Connector Fuse/relay panel (8 contact plug)
    G Connector Fuse/relay panel (21 contact plug) X44
    H Connector Fuse/relay panel (5 contact plug) X42
    I Connector Fuse/relay panel (7 contact plug) X38
    J Connector Relay/fuse panel (8 contact plug + 2 contact plug) X45

    (25/06/2009) 80-02-M153EN
    B6
    Electrical schematic diagrams MLT 634 T LSU Series D-E3
    MLT 731 T LSU Series D-E3
    MLT 634 T LSU Series E-E3
    MLT 735 T LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    K Connector K1 X6 relay option provision
    L Connector K0 X5 relay option provision
    M Connector Provision option (8 contact plug + 1 contact plug) X4
    N Connector Engine box X24
    O Connector Rear plug option provision (8 contact plug) X19
    P Connector Switch
    Q Connector Fan heating X30
    R Connector Option air conditioning X31
    S Connector Cab X26
    T Connector Front windscreen wiper X77
    U Connector Strain gauge
    V Connector JSM adaptation harness
    W Connector Diagnostic connector
    X Connector Adaptation TUV X2
    Z Connector 16 way plug (PCB dashboard)
    AA Connector Car radio X27
    AB Connector Windscreen wiper switch connector (9 ways + 2 ways) X79 X80
    AC Connector Digicode connector X78
    AD Connector K6 Relay Option Provision
    80

    80-02-M153EN (25/06/2009)
    B7
    634 T LSU Series D-E3/MLT 731 T LSU Series D-E3 Electrical schematic diagrams
    MLT 634 T LSU Series E-E3/MLT 735 T LSU Series 5-E3

    E E
    J

    S1 F9 Fus.Therm. 2A E Z F1
    r
    J J J J
    B B B E Z
    155

    30 30 17 17 50 19 19 54 15 58 I I I OP K5 G F33
    D 64 63 65 66 67 68 Z Z V3 V4 V9 V6 V5 V8 V7 V10 D
    92
    Z Z Z Z Z Z Z r r W
    82 M W
    16 12 13 7 6 F E F E E F E E W
    N N N N
    F31 W
    8 6 3 11
    N bl g o n vt v W
    15
    V1 V1 V1 V1 V1 V1 V1 V1 m W
    B I B I I I I I
    C F40 F41 K8
    r r r r/n n vt o vi
    C
    152 62 19 55 17 8 21 33 202 45 A3
    V1 V1 V1 V1 V1 V1 41 42 33 17 51 50 52
    B n N N N 3,5s
    F42 F43 14 12 M1 R3 R2 ep18
    N 17 V15 B K4
    29 20 G1 24 81 7 142 Z 18 223 224 13 23 g 16 1 27 31 32 28 47 46 49 2
    K16 K16 N N N 221 90
    25
    bc P r r m jvt jvt vt r j jvt jvt
    B
    28 26
    1 K17 P P P T P S7 B
    P N S3 S4 S5 S23 S17 S12
    27 22 P3 P2 10 24 184 113
    19 18 5 14 15 4 21
    K15 S30 G2
    9
    P1 K17222
    72 73 ep7 ep2
    N N N N 140 141 56 R5
    R1 R1 R1 R1 138 91 91 74 205 258
    10 11 22 225
    jvt jvt Y5
    69 F
    J

    A A

    1 2 3 4 5 6 7 8 9 10

    + perm
    E + apc E
    151 41 207

    F4 F6 F22 F8 G S26
    F32

    80
    A B B B H 206
    58 161 156 166 189

    M ep4 K18
    259
    B4 B2 AC AC 132 49 133

    D
    76
    S10 M 242
    39 40
    D
    B1 K
    214 157
    B5 K2 S25
    S2 R7 R6 B3 197
    K15
    B7 B6
    G
    AC 257
    R F
    139

    AC ep5
    PCB j 203 60
    K1
    K4 K3
    20
    A2 S7 S41 S14
    C 32 G G C
    N M 130 71 240 241
    170 5 G
    o
    G
    131 168 171 217 146 213 212
    2 ep1 169 173 ep10 192 193
    ep22 ep20
    ep1 H11 H14 236 172 ep16 X S32
    AC 260 269B 268B 123 122 239 247
    K K
    46 48 29 27 233 231
    30 25 26 232 AC 167
    K
    H 226 H H 148
    T S6 S27 G Y2 Y3 E20 E22 M7 O
    S36 H Y6 Y7 G
    B 47 28 210
    112
    209
    ep17
    228 227 269A 268A 124 125 237 B
    ep2 ep7 ep21 23 ep19
    101 ep12
    38 2
    Y4 Y1 M9 258 205
    K3 K8 K4 129
    K1 K2
    jvt

    A A
    MLT 6/7 T LSU 1 / 2

    Ä3
    11 12 13 14 15 16 17 18
    (25/06/2009) 80-02-M153EN
    B8
    Electrical schematic diagrams 634 T LSU Series D-E3/MLT 731 T LSU Series D-E3
    MLT 634 T LSU Series E-E3/MLT 735 T LSU Series 5-E3

    MLT 6/7 T LSU 2 / 2


    E J E
    J
    Ä3

    F7 F10 P F29 F12 F13 F16


    S13c
    m o J r D 196 v
    S22 G G P B 84
    D 163 vt 57 P P LG 137 A D
    K7 Q
    S11 S21
    S16 o m g n K0
    G M D
    S9 n G
    m bc vt J g 128 vt 4 218
    Q G Q
    g
    75 P A 153 165 190 191 154

    C S42 F25 F26 C


    AC
    g n 105 456

    E21 AC R R L L R
    U U U U U U 204 C C C C L Q
    G ep6
    I ep15
    115 3
    ep11 ep14
    K9 E
    79 30 264A 112 150 235 117 116 248 121 108 250 120 51 149 164
    r g J v bl n jvt ro r
    101
    B O O O B
    188 Z 457 G
    Y14 M5 E5 E6 E1 E2 E3 E4 H10 M6
    K10 V11 K0
    S N
    31 K7 264B 125 ep12 124
    Z 125 124
    ep7 ep12 ep12
    132 111 54 9 216 83
    205 2 2 2

    jvt
    A A

    19 20 21 22 23 24 25 26 27

    E E

    P F30
    F14 F15 F17 F20 F19 F11 F18 F2 o F3 F21 F5
    S13a S13b AD
    A AC A A B A A A B A
    80

    D 135 162 86 88 198 J AA D


    S SWF 521 008 S SWF 521 110 S S SWF 521 054
    P P P
    + + + 85 80 87
    SWF 596 390 SWF 596 473 SWF 596 151
    160 159 211 158 S28 S18 S15 bl J bc
    G AB AB S 252 254
    5 9 5 6 9 3 4 9

    EG Lateral
    1 72 8 10 1 7 2 8 10
    K6 AA

    EG Toitl
    1 0 1 10 1 0 201 SWF 521 243 SWF 521 005
    D D D M M M V2 143
    S8 +
    SWF 596 307
    +
    SWF 596 628
    AA
    77
    S
    208
    V2 S29 0 1 0 1 0 2 3 7 4 8 9 5 9 + +
    V2 97
    R
    C F23 F24 F27 F28 G G 10 C
    F 1 5 2 6 10 1 0 1 L
    263 194 195 S20 S19 -
    S C C C C C C C F C C F A1 AA
    98 100 102 114 144
    S39 ep3 AD AD AB AB AB AB AB
    AD AB 59 AB AB
    vitre arrière
    Dégivrage

    89 119 136 1
    Tempo bl ep13 ep8 99 94 95 78 96 103 104 251 253
    S40 455 127 126 219 ep9
    S
    F j bc
    B T T T T E19 AA B
    E26 E25 E17 E18 E15 E16 H20 H17 H16 H15a H15b
    245 244 246 107 249 118 50 52 109 130 255 256 145 53 110 147
    M8 S M4 M10 AA
    Allume
    R8 M Z O Q O Z O Z G raz
    4
    +per.
    2 M
    2
    vit 1 S raz
    4
    +perm
    2 vit 1
    raz
    4
    +perm
    2
    vit 1
    raz
    4 +perm 2
    2 M
    vit 1
    cigare 457 141 72 220 70 O 3 - AV 3
    M AR
    - 3
    M
    -
    TOIT
    3
    1-
    LAT
    J
    1
    M11 S S S S S S N V12 M3 M2 1 1
    262 140 E7 E27 H19 E8 E9 E10 E11 E12 V13 E23 E24 E13 E14 V14 K6
    S S
    101 ep2 199 200 106 201 9 91
    Z 125 ep12 238 124 Z 124 243 125
    54 111
    Z 43 T
    258 83 111 ep12 111 56 93 199 200
    2 2 54 2 ep12

    A A

    28 29 30 31 32 33 34 35 36 37 38 39 40

    80-02-M153EN (25/06/2009)
    C1
    MT 1030 S Series 4-E3 Electrical schematic diagrams
    MT 1030 ST Series 4-E3

    – Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2
    – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C7

    80

    (25/06/2009) 80-02-M153EN
    C2
    Electrical schematic diagrams MT 1030 S Series 4-E3
    MT 1030 ST Series 4-E3

    Components
    Item Type Designation Position on diagram
    E1 E Rear right hand indicator light B32
    E2 E Front right-hand indicator light B32
    E3 E Rear left-hand indicator light B33
    E4 E Front left-hand indicator light B33
    E5 E Left hand brake light B30
    E6 E Right hand brake light B30
    E7 E Rear right hand side light B52
    E8 E Front right hand side light B53
    E9 E Rear left hand side light B54
    E10 E Front left hand side light B54
    E11 E Front left-hand dipped light B54
    E12 E Front right-hand dipped light B55
    E13 E Front left-hand headlight B56
    E14 E Front right-hand headlight B56
    E15 E Rear right-hand working light (option) B50
    E16 E Rear left-hand working light (option) B50
    E17 E Front left-hand working light (option) B49
    E18 E Front right-hand working light (option) B49
    E19 E Rotating beacon light C45
    E20 E Left-hand reverse light (option) B26
    E21 E Roof light C34
    E22 E Right-hand reverse light (option) B27
    E23 E Rear left-hand fog light (option) B55
    E24 E Rear right-hand fog light (option) B56
    E25 E Head jib left work light B49
    E26 E Head jib right work light B48
    E27 E License Plate light (option)
    F1 Fuse Stabilizer safety (7,5A) F19
    80

    F2 Fuse Rear working light (option) (15A) F50


    F3 Fuse Rear windscreen/roof wiper (7,5A) F41
    F4 Fuse Engine stop electrovalve (10A) F12
    F5 Fuse Rotating beacon light (7,5A) F45
    F6 Fuse Wheel alignment (5A) F13
    F7 Fuse Overload safety (10A) F16
    F8 Fuse Forward/rear/reverse transmission (15A) F24
    F9 Fuse Fault alarm/light (5A) F4
    F10 Fuse Alarm/brake (15A) F29
    F11 Fuse Working lights on boom (15A) F49
    F12 Fuse Flashing lights (10A) F34
    F13 Fuse Fan (30A) F36
    F14 Fuse Free (25A Max) F38
    F15 Fuse Free (25A Max) F39
    F16 Fuse Air conditioning (option) (10A Max) F37
    F17 Fuse Free (15A Max) F39
    F18 Fuse Front working lights (option) (15A) F50
    F19 Fuse Rear window defrosting (option) (15A Max) F48

    80-02-M153EN (25/06/2009)
    C3
    MT 1030 S Series 4-E3 Electrical schematic diagrams
    MT 1030 ST Series 4-E3

    Components
    Item Type Designation Position on diagram
    F20 Fuse Pneumatic seat (10A) F40
    F21 Fuse Front windscreen wiper/windscreen-washer (10A) F42
    F22 Fuse Free (15A Max) F41
    F23 Fuse Right-hand side lights/dashboard (7,5A) C52
    F24 Fuse Left-hand side lights (7,5A) C54
    F25 Fuse Right-hand indicator light (7,5A) C32
    F26 Fuse Left-hand indicator light (7,5A) C33
    F27 Fuse Dipped lights (15A) C54
    F28 Fuse Headlights (15A) C56
    F29 Fuse Warning/ceiling light (15A) F54
    F30 Fuse Stalk switch (25A) F34
    F31 Fuse Starter (20A) D2
    F40 Fuse Equipment (40A) C1
    F41 Fuse Equipment (40A) C1
    F42 Fuse Pre-heating (80A) C1
    F43 Fuse Alternator (80A) C1
    G1 G Battery B3
    G2 G Alternator B5
    H10 Indicator Warning lamp A34
    H11 Indicator Front wheel alignment light B14
    H14 Indicator Rear wheel alignment light C14
    H15 Indicator counter/rotations Light
    H16 Indicator Cooland temperature light B51
    H17 Indicator Diesel gauge light B51
    H19 Indicator Fan light B53
    H20 Indicator Clock light B51
    K0 Relay Air conditioning relay (option) D37/A37
    K1 Relay Free D21/A21

    80
    K2 Relay Transmission cut-off relay D25/A28
    K3 Relay Reverse gear relay C25/B24
    K4 Relay Forward gear relay C11/C25/B23
    K5 Relay Machine fault alarm E6
    K6 Relay Free D21/A21
    K7 Relay Movement cut-off relay/(option) A16/D16
    K8 Relay Starter safety relay C2/B24
    K9 Relay Flashing/Warning unit C31
    K10 Relay Overload safety module B15
    K16 Relay Preheater relay B2/B1
    K17 Relay Module relay lights B6/B7
    K18 Relay Transmission cut-off on seat module D27
    M1 M Starter C3
    M2 M Front screenwiper B42
    M3 M Windscreen washer B41
    M4 M Roof wiper (option) B44
    M5 M Alarm A29
    M6 M Fan C36

    (25/06/2009) 80-02-M153EN
    C4
    Electrical schematic diagrams MT 1030 S Series 4-E3
    MT 1030 ST Series 4-E3

    Components
    Item Type Designation Position on diagram
    M7 M Reverse gear alarm B26
    M8 M Rear cab screen wiper B43
    M9 M Diesel pump A12
    M10 M Side windscreen wiper B45
    M11 M Pneumatic seat compressor A40
    P1 P Hour meter B6
    P2 P Fuel gauge C5
    P3 P Engine coolant temperature C4
    R1 R Preheating plugs A1
    R2 R Fuel sensor D4
    R3 R Sensor and thermo-switch for engine coolant temperature D4
    S1 S Key switch F3
    S2 S VL and VI valve lever forward/reverse gear reverser E24
    S3 S Engine oil pressure switch B7
    S4 S Brake fluid B8
    S5 S Air filter clogging B9
    S6 S Front wheel alignment detector C13
    S7 S Brake switch B11/D26
    S8 S Front windscreen wiper and windscreen-washer switch D43
    S9 S Alarm control D30
    S10 S Wheel alignment switch D14
    S11 S Warning light switch E33
    S12 S Transmission oil pressure B11
    S13a S Side light stalk switch E52
    S13b S Headlight/dipped light stalk switch E53
    S13c S Indicator light stalk switch E32
    S14 S Gear lever transmission cut-off switch C28
    S15 S Front/rear working light switch (option) D50
    80

    S16 S Stop switch E30


    S17 S Transmission oil temperature B10
    S18 S Working lights on boom switch (option) D49
    S19 S Rotating beacon switch C46
    S20 S Rear windscreen wiper/roof switch C44
    S21 S Fan switch D37
    S22 S Overload stress gauge E15
    S23 S Clogging hydraulic filter B9
    S24 S VL and VI valve lever transmission cut-off switch D28
    S25 S Pedal transmission cut-off switch D28
    S26 S Transmission cut-off switch F28
    S27 S Rear wheel alignment detector C14
    S28 S Rear window defrost switch (option) D48
    S29 S Rear fog light switch (option) D56
    S30 S Steering pressure B5
    S31 S Cold start switch B12
    S33 S Telescope retraction switch D19

    80-02-M153EN (25/06/2009)
    C5
    MT 1030 S Series 4-E3 Electrical schematic diagrams
    MT 1030 ST Series 4-E3

    Components
    Item Type Designation Position on diagram
    S36 S Switch on seat D27
    S39 S Pneumatic seat switch C40
    S42 S Movement cut-off deletion switch (option) D17
    S44 S Telescope retraction switch (option) D18
    S45 S Deflation/dump switch (option) D18
    S46 S Boom lowering switch (option) C18
    S47 S Attachment switch C18
    V1 V Diode C8
    V2 V Diode (only for TUV) D52
    V3 V Diode (LED) battery charge lamp E7
    V4 V Diode (LED) engine oil pressure lamp E7
    V5 V Diode (LED) engine coolant temperature lamp E9
    V6 V Diode (LED) air/oil clogging lamp E9
    V7 V Diode (LED) transmission oil pressure lamp E11
    V8 V Diode (LED) transmission oil temperature lamp E10
    V9 V Diode (LED) brake fluid lamp E8
    V10 V Diode (LED) brake lamp E11
    V11 V Diode (LED) flashing/warning light lamp B31
    V12 V Diode (LED) side lights lamp B52
    V13 V Diode (LED) dipped lights light B55
    V14 V Diode (LED) headlights light B57
    V15 V Diode (LED) steering fault light D5
    Y1 Electrovalve Engine stop electrovalve A12
    Y2 Electrovalve Forward gear electrovalve B25
    Y3 Electrovalve Reverse gear electrovalve B25
    Y4 Electrovalve Cold start electrovalve A12
    Y5 Electrovalve R.H. stabilizer electrovalve B19
    Y6 Electrovalve L.H. stabilizer electrovalve B20
    Y7 Electrovalve Movement cut-off electrovalve (option) A17

    80
    Y8 Electrovalve Discharge electrovalve C20
    A Connector Fuse/relay panel (13 contact plug)
    B Connector Fuse/relay panel (13 contact plug)
    Change the Connector Fuse/relay panel (13 contact plug)
    seals
    D Connector Fuse/relay panel (6 contact plug)
    E Connector Fuse/relay panel (8 contact plug)
    F Connector Fuse/relay panel (8 contact plug)
    G Connector Fuse/relay panel (21 contact plug)
    H Connector Fuse/relay panel (5 contact plug)
    I Connector Fuse/relay panel (7 contact plug)
    J Connector Fuse/relay panel (8 contact plug + 2 contact plug)
    K Connector K1 predisposition relay option
    L Connector K0 predisposition relay option
    M Connector Provision option (8 contact plug + 1 contact plug)
    N Connector Engine box
    O Connector Rear plug provision option (8 contact plug)
    P Connector Stalk switch

    (25/06/2009) 80-02-M153EN
    C6
    Electrical schematic diagrams MT 1030 S Series 4-E3
    MT 1030 ST Series 4-E3

    Components
    Item Type Designation Position on diagram
    Q Connector Ventilation heating
    R Connector Option air conditioning
    S Connector Cab
    T Connector Front screenwiper
    U Connector Strain gauge
    W Connector Movement cut-off provision
    Z Connector 16 way plug (PCB Dashboard)
    AA Connector Car radio
    AB Connector Windscreen stalk switch connector (9 ways + 2 ways)
    AC Connector Digicode connector
    80

    80-02-M153EN (25/06/2009)
    C7
    MT 1030 S Series 4-E3 Electrical schematic diagrams
    MT 1030 ST Series 4-E3
    J
    F F

    S1 F9 Fus.Therm. 2A E Z F4
    r
    J J J J
    B B B 321
    E Z
    E E
    118 118 I I I OP K5
    30 30 17 17 50 19 19 54 15 58
    Z V3 V4 V9 V6 V5 V8 V7 V10
    141 119 119 119 119 129 204 Z
    AD F Z Z Z Z Z Z Z A A
    130
    12 21 12 21 11 bl E F E E F E E 338 229

    N N N N F31 N AC
    D
    8 3 11 6 23 12
    g o n vt v D

    R3 R2 V15 V1 V1 V1 V1 V1 V1 V1 V1 V1 m n
    AC
    B Z 27
    I B I I I I I
    F40 F41 K8 24 7

    N N 26 95 28 47 85 75
    C
    M 24 13
    N M C
    32 31
    B n 25 263 139 3,5s
    F42 F43 22 M1 N V1 V1 N V1 N V1 V1
    N AD AD
    N P3 P2 2
    121 1 30 116 323 B K4
    29 20 G1 203 P 13 23 16

    K16 121 10 N
    K16 S30 G2
    30 25 26
    B 202 P1 324
    P P B
    AD P P P T S7
    27
    28 121 121
    S3 S4 S5 S23 S17 S12 T
    19 18 22 4 5 14 15 21 K17 K17 S31
    140 121 14
    R1 R1 R1 R1 N N N N 54
    325 15 15 20 322 96 55 173
    jvt
    Y4 Y1 M9
    jvt
    A 120 F A
    J

    1 2 3 4 5 6 7 8 9 10 11 12

    F F

    F6 F7 F1
    J K

    80
    B B S22 G G G
    E 287 286 E
    98 233 127 235
    227 156
    122 M AC M
    S10
    K7 M W AC G G
    S44 340
    239
    D r K6 K1 D
    m bc vt J g G S42 S45
    S33 G GG G
    r vt
    S46 V1
    82 84 36 34 283 284 281 282
    o
    C 14 13 C
    H14 258

    U U U U U U S47 J JK K
    G 3 7 Y8 J K
    S6 H11 S27 258
    121 W g n n
    29 217 218
    105 r g J v bl n
    B B
    196 83 35 37 o
    Y5 Y6
    195
    260 G G
    K10
    261
    41 MT1030S T 1
    197
    K7 Y7 K6 K1
    A A
    1/3

    13 14 15 16 17 18 19 20 21 22
    (25/06/2009) 80-02-M153EN
    C8
    Electrical schematic diagrams MT 1030 S Series 4-E3
    MT 1030 ST Series 4-E3
    J J
    F F
    65 122
    G S26 P
    F8 339
    F10 S13c F29 F12
    B4 B2
    m o j r
    H B1 J AA P B
    E B5 E
    vt
    B3
    191 192 97 P P
    S2 B7 B6 365 364 S11
    K2 K18 S25 S16 o m g n
    246 265
    AA D
    F R
    D S24 S9 16 D
    PCB 329 S7 S36 193 AA n
    ++
    vt
    g AC
    R
    A3 A 359
    245 66
    L
    P F25 F26
    262 333
    - 158
    331 337 249 A2 AA g n
    K4 K3 AC S
    C AC AA C
    176 E21
    AC G G 315 315 AC C C C C
    S14 358
    H 330 H 56 57 O 194 366 367 I K9 175 3
    O 183

    267
    H 4 177 E 181 163 180 87
    ro n
    5 153 155 182
    264 197 74 220 O jvt ro O O r
    B J AA B
    O Z
    Y2 Y3 E20 M7 G E5 O E6 V11 E1 E2 O E3 E4 S N
    K4 K8 K3 54 E22 184 184 90
    184
    55 154 185 M5 185 185 166 348 9
    2 2 Z 2 H10
    K2
    jvt
    A A

    23 24 25 26 27 28 29 30 31 32 33 34 35

    F F

    F13 F16 F14 F15 F17 F20 F22 F3 F21 F5

    v
    80

    D A B A B A
    E E
    132 133 128 135
    A 201 G
    Q A A AB AB S
    S21 K0 232 231 230 228

    EG Lateral
    SWF 521 243 SWF 521 005

    EG Toitl
    + +
    S8 SWF 596 307 SWF 596 628
    D 1
    0 2 3 7 4 8 9 5 9 D
    0
    Q G G Q 0 1

    F 1 5 2 6 10 1 0 1 10
    225 226 341
    239
    S20 S19
    D D D D M M M
    M AC
    R R R 350
    C M6 AB AB AB AB AB C
    AB AB AB
    Q S39 343 351 353 346
    Q 99 349 352 345 E19
    S
    238 T T T T S
    B 4 M2 2 1 vit S 4 M8 2 1 vit 4 M4 2
    1 vit
    4 M10 2 1 vit B
    raz +perm raz +perm raz +perm raz +perm2
    2 M M AR M TOIT M LAT
    131 G AC 3 - AV
    3
    -
    3 - 3 -
    M M3 1 1 1 1

    342
    73 T
    96 S S
    K0 M11 146 344 347

    A A
    MT1030S T 1
    2/3
    36 37 38 39 40 41 42 43 44 45 46
    80-02-M153EN (25/06/2009)
    C9
    MT 1030 S Series 4-E3 Electrical schematic diagrams
    MT 1030 ST Series 4-E3

    F F

    P F30
    F19 F11 F18 F2 o
    S13a S13b
    A B A A
    E 199 234 134 136 E

    S S S S P P P
    SWF 521 008 SWF 521 110 SWF 521 054
    + + +
    SWF 596 390 SWF 596 473 SWF 596 151
    S28 S18 S15 bl j
    A
    5 9 9 3 4 9
    5 6

    1 7 2 8 10 205 bc
    D 1 0 1 10 1 0 1 7 2 8 10 2 0 1 D
    V2
    122
    S
    313
    V2 S29
    V2
    F23 F24 F27 F28

    C
    369 S C C C C C C C F C C F C
    138 bl 174 162 1 86 88 164 195 206 207 89 165
    357 187 186 320 179 200
    O Q 178
    Dégivrage O
    vitre arrière j bc
    E26 E25 E17 E18 E16 E15 H20 H17 H16 H16B H15A F E7 H19 E8 E9 E10 E11 E12 E23 E24 E13 E14
    B Q B
    203
    121
    121
    121
    Z Z Z
    185 131 166 184 90 166 184 185 90 166
    S 202
    V12 V13 V14
    S O O
    368 AD
    S S S S S 9 140
    Z 2
    Z 2
    Z

    80
    A A

    47 48 49 50 51 52 53 54 55 56 57

    MT1030S T 1
    3/3

    (25/06/2009) 80-02-M153EN
    C10
    Electrical schematic diagrams MT 1030 S Series 4-E3
    MT 1030 ST Series 4-E3
    80

    80-02-M153EN (25/06/2009)
    D1
    MLT 1035 LT LSU Series 4-E3 Electrical schematic diagrams
    MLT 1035 LT LSU Series 5-E3

    – Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D2
    – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D7

    80

    (25/06/2009) 80-02-M153EN
    D2
    Electrical schematic diagrams MLT 1035 LT LSU Series 4-E3
    MLT 1035 LT LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    E1 E Rear right hand indicator light B40
    E2 E Front right-hand indicator light B40
    E3 E Rear left-hand indicator light B41
    E4 E Front left-hand indicator light B41
    E5 E Left hand brake light B39
    E6 E Right hand brake light B39
    E7 E Rear right hand side light B54
    E8 E Front right hand side light B55
    E9 E Rear left hand side light B55
    E10 E Front left hand side light B55
    E11 E Front left hand side light B56
    E12 E Front right hand side light B56
    E13 E Front left-hand headlight B58
    E14 E Front right-hand headlight B58
    E15 E Rear right-hand working light (option) B49
    E16 E Rear left-hand working light (option) B50
    E17 E Front left-hand working light (option) B49
    E18 E Front right-hand working light (option) B49
    E19 E Rotating beacon light B23
    E20 E Left-hand reverse light (option) B16
    E21 E Roof light C43
    E22 E Right-hand reverse light (option) B16
    E23 E Rear left-hand fog light (option) B57
    E24 E Rear right-hand fog light (option) B57
    E25 E Head jib left work light C47
    E26 E Head jib right work light C48
    E27 E License Plate light (option) B54
    F2 Fuse Rear working light (option) (15A) F49
    80

    F3 Fuse Rear windscreen / roof wiper (7,5A) F20


    F4 Fuse Engine stop electrovalve (10A) F51
    F5 Fuse Rotating beacon light (7,5A) F24
    F6 Fuse Wheel alignment (5A) F36
    F7 Fuse Slope + overcharge safety (10A) F26
    F8 Fuse Forward/rear/neutral transmission (15A) F12
    F9 Fuse Fault alarm/light (5A) F4
    F10 Fuse Alarm / brake (15A) F38
    F11 Fuse Working lights on boom (15A) F48
    F12 Fuse Flashing lights (10A) F43
    F13 Fuse Fan (30A) F44
    F14 Fuse Cigarette lighter socket (10A) F45
    F15 Fuse Free (25A Max) F46
    F16 Fuse Air conditioning (option) (10A Max) F44
    F17 Fuse Rear hydraulic (option) (15A Max) F34
    F18 Fuse Front working lights (option) (15A) F49
    F19 Fuse rear window defrosting (option) (15A Max) F47
    F20 Fuse Pneumatic seat (10A) F46

    80-02-M153EN (25/06/2009)
    D3
    MLT 1035 LT LSU Series 4-E3 Electrical schematic diagrams
    MLT 1035 LT LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    F21 Fuse Front windscreen wiper / windscreen-washer (10A) F20
    F22 Fuse Boom suspension (option) (15A Max) F29
    F23 Fuse Right-hand side lights / dashboard (7,5A) C53
    F24 Fuse Left-hand side lights (7,5A) C55
    F25 Fuse Right-hand indicator light (7,5A) D40
    F26 Fuse Left-hand indicator light (7,5A) D41
    F27 Fuse Dipped lights (15A) C56
    F28 Fuse Headlights (15A) C58
    F29 Fuse Warning / ceiling light (15A) F43
    F30 Fuse Stalk switch (25A) F55
    F31 Fuse Starter (20A) D2
    F32 Fuse Electro proportional modules (3A) F14
    F33 Fuse Module ECU RC2-2 (1A) D10
    F40 Fuse Equipment (40A) C1
    F41 Fuse Equipment (40A) C2
    F42 Fuse Pre-heating (80A) C1
    F43 Fuse Alternator (80A) C2
    G1 G Battery B3
    G2 G Alternator B5
    H10 Indicator Warning lamp A42
    H11 Indicator Front wheel alignment light B36
    H14 Indicator Rear wheel alignment light B37
    H15 Indicator Counter/rotations light B53
    H16 Indicator Cooland temperature light B52
    H17 Indicator Diesel gauge light B53
    H19 Indicator Fan light B54
    H20 Indicator Clock light B52
    K0 Relay Air conditioning relay (option) B44/D44

    80
    K1 Relay Valve lever transmission cut-off relay D59/A59
    K2 Relay Transmission cut-off relay D15/A18
    K3 Relay Reverse gear relay A12/D16
    K4 Relay Forward gear relay C9/A13
    K5 Relay Machine fault alarm E5
    K6 Relay Free D58/A58
    K7 Relay Movement cut-off (option) A27/D27
    K8 Relay Starter safety relay C2/A12
    K9 Relay Flashing / Warning unit B39
    K10 Relay Overload safety module B26
    K15 Relay Proportional joystick power supply cut-off relay B3/D14
    K16 Relay Preheater relay B2/B1
    K17 Relay Module relay lights B6
    K18 Relay Transmission cut-off on seat module D17
    K19 Relay Module tempo 2 seconds E34
    K20 Relay Aggravating movement cut-off relay (option) A29/C29
    K21 Relay Boom suspension cut-off relay (option) A30
    K22 Relay Boom suspension power supply relay (option) A30/D31

    (25/06/2009) 80-02-M153EN
    D4
    Electrical schematic diagrams MLT 1035 LT LSU Series 4-E3
    MLT 1035 LT LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    K23 Relay Boom suspension angular relay (option) B30/A32
    M1 M Starter C2
    M2 M Front screenwiper B20
    M3 M Windscreen washer B20
    M4 M Roof wiper (option) B22
    M5 M Alarm A38
    M6 M Fan B44
    M7 M Reverse gear alarm (option) B17
    M8 M Rear cab screen wiper B21
    M9 M Diesel pump A52
    M10 M Side windscreen wiper B23
    M11 M Pneumatic seat compressor B46
    P1 P Hour meter / Rotation counter A5
    P2 P Fuel gauge B4
    P3 P Engine coolant temperature B3
    R1 R Preheating plugs A2/(D13)
    R2 R Fuel sensor C4/(D14)
    R3 R Sensor and thermo-switch for engine coolant temperature C3
    R5 R Pump control module resistance B11
    R6 R Attachment proportional module resistance
    R7 R Telescope proportional module resistance
    R8 R Cigarette lighter resistance B45
    S1 S Key switch F2
    S2 S Forward/reverse gear reverser D12
    S3 S Engine oil pressure switch B6
    S4 S Brake fluid B7
    S5 S Air filter clogging B7
    S6 S Front wheel alignment detector B36
    80

    S7 S Hand brake switch (hand brake on) B9/D17


    S8 S Windscreen wiper/ front windscreen washer switch D21
    S9 S Alarm control D38
    S10 S Wheel alignment switch E36
    S11 S Warning switch E41
    S12 S Transmission oil pressure B9
    S13a S Side light stalk switch E53
    S13b S Dipped light/headlight stalk switch E54
    S13c S Indicator light stalk switch E40
    S14 S Gear lever transmission cut-off switch C18
    S15 S Rear/front working light switch (option) D49
    S16 S Stop switch D39
    S17 S Transmission oil temperature B8
    S18 S Boom working light switch (option) D48
    S19 S Rotative beacon switch D24
    S20 S Rear/roof windscreen wiper switch D23
    S21 S Fan switch E44

    80-02-M153EN (25/06/2009)
    D5
    MLT 1035 LT LSU Series 4-E3 Electrical schematic diagrams
    MLT 1035 LT LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    S22 S Overload stress gauge E26
    S23 S Clogging hydraulic filter B8
    S25 S Transmission/pedal cut-off switch E18
    S26 S Transmission/pedal cut-off selection switch F19
    S27 S Rear wheel alignment detector B36
    S28 S Rear window de-frost switch (option) D47
    S29 S Rear fog light switch (option) D57
    S30 S Steering pressure B4
    S35 S Cold start switch B51
    S36 S Switch on seat D17
    S37 S Slope switch D33
    S38 S Boom angular switch D33
    S39 S Pneumatic seat switch C46
    S40 S Cigarette lighter B45
    S41 S Rear hydraulic control switch (option) D34
    S42 S Movement cut-off neutralization switch (option) C27
    S43 S Retracted telescope position detection switch (option) C29
    S44 S Attachment pressure switch (option) D29
    S45 S Attachment pressure switch (option) C29
    S46 S Telescope extension pressure switch (option) C29
    S47 S Tilt switch (option) C29
    S48 S Boom lowering switch (option) B29
    S49 S Boom position pressure switch, on VL valve (option) D30
    S50 S Boom suspension switch (option) D30
    V1 V Diode C7
    V2 V Diode (only for TUV) D53
    V3 V Diode (LED) battery charge lamp E6
    V4 V Diode (LED) engine oil pressure lamp E6

    80
    V5 V Diode (LED) engine coolant temperature lamp E8
    V6 V Diode (LED) air/oil clogging lamp E7
    V7 V Diode (LED) transmission oil pressure lamp E9
    V8 V Diode (LED) transmission oil temperature lamp E8
    V9 V Diode (LED) brake fluid lamp E7
    V10 V Diode (LED) brake lamp E9
    V11 V Diode (LED) flashing/warning light lamp B40
    V12 V Diode (LED) side lights lamp B54
    V13 V Diode (LED) dipped lights light B56
    V14 V Diode (LED) headlights light B58
    V15 V Diode (LED) steering fault light C4
    Y1 Electrovalve Engine stop electrovalve A52
    Y2 Electrovalve Forward gear electrovalve B15
    Y3 Electrovalve Reverse gear electrovalve B15
    Y4 Electrovalve Cold start electrovalve A51
    Y5 Electrovalve Pump electrovalve A10
    Y6 Electrovalve Électrovalve proportionnelle accessoire B13
    Y7 Electrovalve Telescope proportional electrovalve B14

    (25/06/2009) 80-02-M153EN
    D6
    Electrical schematic diagrams MLT 1035 LT LSU Series 4-E3
    MLT 1035 LT LSU Series 5-E3

    Components
    Item Type Designation Position on diagram
    Y10 Electrovalve Slope electrovalve on the right B32
    Y11 Electrovalve Slope electrovalve on the left B33
    Y12 Electrovalve Rear hydraulic control selector electrovalve A35
    Y14 Electrovalve Movement cut-off electrovalve B28
    Y15 Electrovalve Boom 1 suspension electrovalve (option) A31
    Y16 Electrovalve Boom 2 suspension electrovalve (option) A31
    A Connector Fuse / relay panel (13 contact plug) X41
    B Connector Fuse / relay panel (13 contact plug) X40
    Change the Connector Fuse / relay panel (13 contact plug) X39
    seals
    D Connector Fuse / relay panel (6 contact plug) X37
    E Connector Fuse / relay panel (8 contact plug)
    F Connector Fuse / relay panel (8 contact plug)
    G Connector Fuse/relay panel (21 contact plug + 1 contact plug) X44
    H Connector Fuse / relay panel (5 contact plug) X42
    I Connector Fuse / relay panel (7 contact plug) X38
    J Connector Fuse / relay panel (8 contact plug) X45
    K Connector K1 X6 relay option provision
    L Connector K0 X7 relay option provision
    M Connector Provision option (8 contact plug + 1 contact plug) X4
    N Connector Engine box X24
    O Connector Rear plug option provision (8 contact plug) X19
    P Connector Stalk switch
    Q Connector Fan heating X30
    R Connector Option air conditioning X31
    S Connector Cab (X26)
    T Connector Front windscreen wiper X77
    U Connector Strain gauge
    V Connector Diagnostic connector
    W Connector Movement cut-off provision
    80

    X Connector Adaptation TUV X2


    Z Connector 16 way plug (PCB Dashboard)
    AA Connector Car radio X27; X53
    AB Connector Windscreen wiper stalk switch connector (9 ways + 2 ways) X79;
    X80
    AC Connector Digicode connector X78
    AD Connector Movement cut-off provision (1 contact plug) X43
    AE Connector K6 X7 option provision

    80-02-M153EN (25/06/2009)
    D7
    MLT 1035 LT LSU Series 4-E3 Electrical schematic diagrams
    MLT 1035 LT LSU Series 5-E3
    J MLT1035L T LSU
    F F Ä3 1/3

    S1 F1
    F9 Fus.Therm. 2A E Z
    J J J J 155

    E E Z E
    I I I OP
    30 30 17 17 50 19 19 54 15 58 K5
    64 63
    92
    Z V3 V4 V9 V6 V5 V8 V7 V10
    65
    82 6 66 Z Z Z Z Z Z Z G F33
    B B B F
    16 12 13 7 67 E F E E F E E M r r V
    N N N N F31 N 68 151 V
    D 8 6 3 11 n g o n vt v V D
    15 12 Z V1 V1 V1 V1 V1 V1 V1 V1 m n V
    B
    142 V
    r r r r/n n vt o vi V
    F40 F41 I B I I I I
    K8 62
    A3
    221 3,5s
    C V1 19 55 17 8 21 33 41 42 33 17 51 50 52 C
    B n I 45
    R3 R2 V15 N
    F42 F43 14
    M1 ep:18 N V1 V1 V1 N V1 V1 K4
    N Z
    17
    B
    29 20 16
    202 S7 1 27 31 32 28 47 46 49 2
    18 23
    K16 G1 13
    K16 N 81
    N N 90 223 224
    P
    B 152
    26 P3 25 bc
    G P P P T P 113 r r m jvt jvt vt r j jvt jvt B
    28
    P2 1
    184
    K17 S3 S4 S5 S23 S17 S12
    27 9 ep:7
    22 4 5 15 14 141 73 P 10 24

    N K15
    72 S30 G2 N K17 56 21 ep:2
    R5
    R1 R1 R1 R1
    N N N 140 P1 74
    205 258
    138 91
    225 10 22 11 91 222
    jvt
    Y5
    jvt
    A 69 J F A

    1 2 3 4 5 6 7 8 9 10 11

    + permanent
    F + apc F
    41
    G 207
    F8 F32 206 S26 F3 F21 F5
    B4 B2
    K A B

    80
    H 189 B1 A
    E B5 o 85 80 E
    ep:4 166 87
    B3
    259 133 49 AB AB
    242 S

    EG Lateral
    B7 B6
    K2

    EG Toitl
    S2 R1 R2 K15 K18 S25 G S8 SWF 521 243
    +
    SWF 521 005
    +
    203 60 SWF 596 307 SWF 596 628
    97
    0 1 0 1 0 2 3 7 4 8 9 S19
    D 5 9 D
    R F S7 S36 F
    1 5 2 6 10
    139
    PCB 217 S20 1 0 1 10
    K4 K3 146
    A2
    ep:10
    G V1 G G AB AB AB AB AB
    ep:1 241
    S14 AB AB
    C
    213
    G 215 5 AB C
    240 ep:22 o o o 59 99 94 95 78 96 103 104
    212
    236
    X ep:20 S
    232 167 210 171 173 168 169 ep:16
    AC 39 K K
    112 172 260 182 B 183 B AC T T T T E19
    AC 101 231 123 122 239 247
    226 E20 E22 M7 227 132 AC M8 2 1 vit S M4 2 1 vit M10 2 1
    B
    233
    4 2 S raz
    4
    +perm
    4
    +perm
    4
    +perm vit B
    H H H 40
    M3 raz +perm
    2M
    1 vit
    3
    M AR raz
    3
    M TOIT raz
    3
    2 M LAT

    n J ro Y2 Y3 124 125 237 G 3 -


    -
    1 Ep11 cab 1
    - -
    1
    Y6 228 Y7 209
    ep:21 182 A 183 A ep:19 43 M2 AV 1
    Ep5 cab
    23
    ep:12 O 56 T S S
    ep:17 2
    129 38 93
    K3 K8 K4 K2 199 200

    A jvt A

    12 13 14 15 16 17 18 19 20 21 22 23 24
    (25/06/2009) 80-02-M153EN
    D8
    Electrical schematic diagrams MLT 1035 LT LSU Series 4-E3
    MLT 1035 LT LSU Series 5-E3

    + permanent
    F + apc F

    F7 F22 F17 F6
    161

    S22 G G B G A B B
    E r r r E
    1 8 2 3 9 10 11 4 5 12 6 13 14 7 58
    156 61
    34
    K19 76
    163 M 211
    159 160
    ro j j j r S10
    K7
    S50 S38
    bl r m AC M M
    D P r D
    m bc vt J g 79 G M W S44 P 257
    vi K22 35
    ep:5
    128 75 P S49 9 3
    S37 S41
    S42 S45 j

    S43 K20 P 46 27

    C 1 0 S46 V1 10 7 1
    ro ro
    48 29 C
    K21 185
    U U U U U U vi S47
    G 204 m ep:25
    170
    37 ep:23
    W 36
    30 188 S48 134 S6 H11 S27 H14
    r g J v bl n ep:6 71 jvt 47 ep:2 71 28 ep:7
    264 A V1 32
    175 A 174 A
    B 131 B
    AD 112
    jvt
    K10 101 K23 jvt m
    130
    Y10 Y11 j 258 205
    bl ro v or or
    Y14 175 B 174 B ep:24
    264 B ep:26 42 131 32
    31 ep:7 44 ep:7 130
    132
    K7 205
    K20 K21 K22 Y15 Y16 K23 205 Y12
    A A

    25 26 27 28 29 30 31 32 33 34 35 36 37

    J J
    + permanent
    F + apc F

    F10 P F29 F12 F13 F16 F14 F15 F20 F19 F11 F18 F2
    S13c
    m o J r D A A A B A A
    P B
    80

    E 158 135 162 86 88 E


    84
    57
    P P S11 137 S S S S
    Q SWF 521 008 SWF 521 110
    +
    SWF 521 054
    +
    D S21 G
    +
    SWF 596 390 SWF 596 473 SWF 596 151
    S16 o m g n S28 S18 S15
    n 218 K0 5 9 5 6 9 3 4 9

    D S9 4 g 1 01 7 2 8 10 201
    1 7 2 8 10 D
    1 0 1 10
    vt Q G G Q D D D M
    A 187 AC
    F25 F26
    P ep:15 S V2
    105 AC 153 165 154
    235 g Dégivrage
    n
    vitre arrière
    S
    C O C C C C R L L R 263
    102
    S C
    E21 98 100
    116 117
    ep:11
    115 108
    ep:14
    3 51 Q S39
    I Tempo
    E26
    248 250 229 216 E25 E18 E15 E16
    K9 S40 E17
    E O 121 O 120 164
    Allume
    150 jvt ro r cigare
    B M6 R8 M B
    E5 E6 Z E1 E2 E3 E4 Ep5 cab G
    124 125 V11 125 111 124 S S N Q M11
    ep:12
    54 ep:2 262 S S S S S S
    ep:12 199 200 9 83
    K0 101 199 200 106 201 199 200
    M5 2 Z 2
    H10
    258

    jvt
    A A
    MLT1035L T LSU
    Ä3 2/3
    38 39 40 41 42 43 44 45 46 47 48 49 50

    80-02-M153EN (25/06/2009)
    D9
    MLT 1035 LT LSU Series 4-E3 Electrical schematic diagrams
    MLT 1035 LT LSU Series 5-E3

    + permanent
    F + apc F

    P F30
    F4 o
    S13a S13b AE K
    AA
    A J
    E 198 197 E
    P P P 252
    254
    214 bl bc
    j
    A G G
    AA
    AC
    D
    143 AA D
    AC V2 K6 K1 + +
    157
    77 R
    V2 S29
    G G L
    G G -
    20
    F23 F24 F27 F28
    A2 AA
    208
    O 194 195 192 193
    C C C C O C C C C F C
    ep:3
    144
    ep:8
    256 C C F AE K
    N M 89
    ep:13
    114 1
    AE K 253
    107
    2 186 127 126 219
    136 249
    ep:9 AE K 251
    119
    bl 130
    30 25 26 246
    Q AA AA
    H16 H15a F 245 244
    E27
    118 50 52 109
    Z
    255 145 53 110 147 148
    B T B
    S35 Z O Z
    H20 H17 H15b O E7 H19 E8 E9 E10 E11 E12 E23 E24 E13 E14 V14 G G J
    141 220 238 V13 124 125
    229 V12 125 83 111 243 124
    ep:12 111 54 111

    80
    Y4 Y1 M9 72 140
    70
    ep:12
    54
    18 19 N 91 Z ep:12 2 2 Z 2 Z K6 K1
    A A
    MLT1035L T LSU
    Ä3 2/3
    51 52 53 54 55 56 57 58 59 60

    (25/06/2009) 80-02-M153EN
    D10
    Electrical schematic diagrams MLT 1035 LT LSU Series 4-E3
    MLT 1035 LT LSU Series 5-E3
    80

    80-02-M153EN (25/06/2009)
    MLT 634 120 LSU PS Series D-E3 E1
    Electrical schematic diagrams
    MLT 735 120 LSU PS Series 4-E3
    MLT 741 120 LSU PS Series 4-E3
    MLT 634 120 LSU PS Series E-E3
    MLT 735 120 LSU PS Series 5-E3
    MLT 741 120 LSU PS Series 5-E3

    – Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E2
    – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .E3

    80

    (25/06/2009) 80-02-M153EN
    E2 MLT 634 120 LSU PS Series D-E3
    Electrical schematic diagrams
    MLT 735 120 LSU PS Series 4-E3
    MLT 741 120 LSU PS Series 4-E3
    MLT 634 120 LSU PS Series E-E3
    MLT 735 120 LSU PS Series 5-E3
    MLT 741 120 LSU PS Series 5-E3
    Components
    Item Type Designation Position on diagram
    A1 Electronic control unit power supply ECU RC2 H7
    A2 Electro proportional manipulator L68
    A3 Car radio (option) H38
    A4 ECM Engine C5
    A5 Module MCS (potentiometer) B9
    A6 Clock R78
    A8 Electrical control unit ECU M59
    A9 Module Murphy B28
    A10 Module Fuel level D25
    A11 Engine coolant temperature module C28
    A12 Hour meter / rev counter D29
    B1 Time delays 3,5 sec ± 0,5 H5
    B2 Gear display L53
    B3 Front wheel alignment sensor H26
    B4 Rear wheel alignment sensor H27
    B5 Left loudspeaker G39
    B6 Right loudspeaker I39
    B7 Air intake pressure sensor C14
    B8 Fuel pressure sensor C15
    B9 Primary speed sensor D16
    B10 Secondary speed sensor D17
    B11 Engine oil pressure sensor C16
    E1 E Rear right hand indicator light S72
    E2 E Front right-hand indicator light S73
    E3 E Rear left-hand indicator light S74
    E4 E Front left-hand indicator light S75
    E5 E Left hand brake light S80
    E6 E Right hand brake light S80
    80

    E7 E Rear right hand side light S59


    E8 E Front right hand side light S61
    E9 E Rear left hand side light S63
    E10 E Front left hand side light S63
    E11 E Front left-hand dipped light S66
    E12 E Front right-hand dipped light S67
    E13 E Front left-hand headlight S64
    E14 E Front right-hand headlight S65
    E15 E Right-hand working tail light S56
    E16 E Left-hand working tail light S56
    E17 E Left front work light S52
    E18 E Right front work light S53
    E19 E Rotating beacon light H23
    E20 E Left hand reverse light N46
    E21 E Roof light R77
    E22 E Right hand reverse light N47
    E23 E Left rear fog light S69
    E24 E Right rear fog light S70

    80-02-M153EN (25/06/2009)
    MLT 634 120 LSU PS Series D-E3 E3
    Electrical schematic diagrams
    MLT 735 120 LSU PS Series 4-E3
    MLT 741 120 LSU PS Series 4-E3
    MLT 634 120 LSU PS Series E-E3
    MLT 735 120 LSU PS Series 5-E3
    MLT 741 120 LSU PS Series 5-E3
    Components
    Item Type Designation Position on diagram
    E25 E Left working light on boom (option) S49
    E26 E Right working light on boom (option) S50
    E27 E Rear plate lighting (option) S60
    F1 Fuse Power supply ECU RC2 (7,5A) G7
    F2 Fuse Rear working lights (15A) Q56
    F3 Fuse Rear, roof and side windscreen wiper (10A) G14
    F4 Fuse Murphy / preheating relay / diesel water presence sensor (10A) B24
    F5 Fuse Rotating beacon light (7,5A) G25
    F6 Fuse Wheel alignment (5A) G27
    F7 Fuse Safety system (10A) G33
    F8 Fuse Reverser + transmission cut-off switch (15A) L45
    F9 Fuse Lights / fault alarm / modules (5A) B25
    F10 Fuse Alarm / brake (15A) Q80
    F11 Fuse Working lights on boom (option) (15A) Q52
    F12 Fuse Flashing lights (10A) Q73
    F13 Fuse Fan (30A) L73
    F14 Fuse Cigarette lighter plug (25A) L77
    F15 Fuse Free (25A Max) L78
    F16 Fuse Air conditioning (option) (10A Max) L76
    F17 Fuse Free (15A Max) L79
    F18 Fuse Front working lights (15A) Q57
    F19 Fuse Rear window defrosting (option) (15A Max) Q49
    F20 Fuse Pneumatic seat (option) (10A) L80
    F21 Fuse Front windscreen wiper and windscreen-washer (10A) G15
    F22 Fuse Free (15A Max) Q43
    F23 Fuse Right hand side light / dashboard lighting (7,5A) R61
    F24 Fuse Left-hand side lights (7,5A) R63
    F25 Fuse Right indicator lights (7,5A) R73

    80
    F26 Fuse Left indicator lights (7,5A) R75
    F27 Fuse Dipped lights / Dipped light signal light / rear fog light option (15A) R66
    F28 Fuse Headlight / headlight signal light (15A) R64
    F29 Fuse Warning / ceiling light / option (15A) Q77
    F30 Fuse Lighting switch (25A) Q60
    F31 Fuse Starter / manipulator power cut-off (20A) C2
    F32 Fuse Electro proportional module (3A) L72
    F33 Fuse Diagnostic connector (1A) G8
    F34 Fuse ECM engine (30A) C4
    F35 Fuse Diagnostic connector fuse (5A) G8
    F40 Fuse Power (40A) C1
    F41 Fuse Power (40A) C2
    F42 Fuse Pre-heating (80A) C1
    F43 Fuse Alternator (80A) C2
    G1 G Battery 12V D5
    G2 G Alternator 75A D28
    H11 Indicator Front wheel alignment light I27

    (25/06/2009) 80-02-M153EN
    E4 MLT 634 120 LSU PS Series D-E3
    Electrical schematic diagrams
    MLT 735 120 LSU PS Series 4-E3
    MLT 741 120 LSU PS Series 4-E3
    MLT 634 120 LSU PS Series E-E3
    MLT 735 120 LSU PS Series 5-E3
    MLT 741 120 LSU PS Series 5-E3
    Components
    Item Type Designation Position on diagram
    H14 Indicator Rear wheel alignment light I29
    H15a Indicator Rev counter/hour meter module lighting D29
    H15b Indicator Rev counter/hour meter module lighting D31
    H16 Indicator Engine coolant temperature module lighting C28
    H17 Indicator Fuel level module lighting D24
    H19 Indicator Fan switch lighting S61
    H20 Indicator Clock lighting R78
    H21 Indicator Cigarette lighter lighting N78
    K0 Relay Air conditioning relay (option) M76/N75
    K1 Relay Free Q44/S49
    K2 Relay Transmission cut-off relay N49/L46
    K3 Relay Free N50/L46
    K4 Relay Free S42/L47
    K5 Relay Machine fault alarm B30/G34
    K6 Relay Free Q45/S44
    K7 Relay Overload safety I33
    K8 Relay Start safety N57/C2
    K9 Relay Flashing / warning light unit. R70
    K10 Relay Overload safety module I32
    K15 Relay Manipulator power cut-off L7/D2
    K16 Relay Preheating D1/D8
    K17 Relay Module signal lights D32/D36
    K19 Relay Transmission cut-off module L42
    M1 M Starter C3
    M2 M Front screenwiper I15
    M3 M Windscreen washer I14
    M4 M Roof windscreen wiper I20
    M5 M Horn S79
    80

    M6 M Fan N73
    M7 M Reverse gear alarm (option) N48
    M8 M Rear windscreen wiper I17
    M10 M Side windscreen wiper I22
    M11 M Pneumatic seat compressor (option) N81
    P1 P Hour meter / Rotation counter D30
    P2 P Fuel gauge D25
    P3 P Engine coolant temperature C29
    R1 R Preheating resistances D1
    R2 R Fuel gauge C25
    R4 R Rear window defroster R46
    R6 R Attachment proportional control module L69
    R7 R Telescope proportional control module L70
    R8 R Cigarette lighter resistance N77
    R9 R Diesel water presence sensor D9
    R10 R Resistance 120 ohms B13
    S1 S Switchr ‡ key B4

    80-02-M153EN (25/06/2009)
    MLT 634 120 LSU PS Series D-E3 E5
    Electrical schematic diagrams
    MLT 735 120 LSU PS Series 4-E3
    MLT 741 120 LSU PS Series 4-E3
    MLT 634 120 LSU PS Series E-E3
    MLT 735 120 LSU PS Series 5-E3
    MLT 741 120 LSU PS Series 5-E3
    Components
    Item Type Designation Position on diagram
    S2 S Reverse/forward gear shift L66
    S4 S Brake fluid D38
    S5 S Air filter clogging D11
    S7 S Hand brake switch I6/N43
    S8 S Rear and front wiper switch + windscreen washer G17
    S9 S Alarm Q64
    S10 S Wheel alignment switch G27
    S11 S Warning light switch Q72
    S12 S Transmission oil pressure I5
    S13 S Lighting switch/indicator lights/horn Q61
    S13a S Side lights Q61
    S13b S Dipped lights / headlights Q62
    S13c S Indicator lights Q63
    S14 S Trailer speed limitation switch M60
    S15 S Interrupteur phares de travail Q53
    S16 S Stop switch Q80
    S17 S Transmission oil temperature I4
    S18 S Boom working lights switch (option) Q49
    S19 S Rotative beacon switch G23
    S20 S Rear/roof windscreen wiper switch G19
    S21 S Fan switch L73
    S22 S Strain gauge G31
    S23 S Clogging hydraulic filter D40
    S24 S Air intake temperature sensor D15
    S25 S Pedal transmission cut-off switch N63
    S26 S Transmission cut-off switch M64
    S28 S Rear window de-frost switch (option) Q47
    S29 S Rear fog light switch (option) Q66

    80
    S30 S Steering pressure D34
    S32 S Coolant liquid temperature sensor D14
    S38 S Speed sensor L55
    S39 S Pneumatic seat switch (option) M81
    S40 S Cigarette lighter N77
    S41 S Seat switch N44
    S42 S Movement neutralization switch H34
    V1 V Diode C37
    V2 V Diode (only for TUV) R61
    V3 V Diode (LED) battery charge lamp B35
    V4 V Diode (LED) engine oil pressure lamp B37
    V5 V Diode (LED) engine coolant temperature lamp G2
    V6 V Diode (LED) air/oil filter clogging light B39
    V7 V Diode (LED) transmission oil pressure lamp G5
    V8 V Diode (LED) transmission oil temperature lamp G4
    V9 V Diode (LED) brake fluid lamp B38
    V10 V Diode (LED) hand brake light G6
    V11 V Diode (LED) flashing/warning light lamp S71

    (25/06/2009) 80-02-M153EN
    E6 MLT 634 120 LSU PS Series D-E3
    Electrical schematic diagrams
    MLT 735 120 LSU PS Series 4-E3
    MLT 741 120 LSU PS Series 4-E3
    MLT 634 120 LSU PS Series E-E3
    MLT 735 120 LSU PS Series 5-E3
    MLT 741 120 LSU PS Series 5-E3
    Components
    Item Type Designation Position on diagram
    V12 V Diode (LED) side lights lamp S58
    V13 V Diode (LED) dipped lights light S68
    V14 V Diode (LED) headlights light S65
    V15 V Diode (LED) steering fault light B34
    V16 V Diode (LED) red engine fault light D11
    V17 V Diode (LED) orange engine fault light D12
    V18 V Diode (LED) orange engine preheating light D13
    Y2 Electrovalve Gearbox forward gear electrovalve (low) N53
    Y3 Electrovalve Gearbox reverse gear electrovalve N52
    Y5 Electrovalve Hydraulic pump proportional electrovalve I8
    Y6 Electrovalve Électrovalve proportionnelle accessoire M69
    Y7 Electrovalve Telescope proportional electrovalve M70
    Y11 Electrovalve Gearbox forward gear electrovalve (high) N54
    Y12 Electrovalve Gearbox Electrovalve 3 N55
    Y13 Electrovalve Gearbox Electrovalve 2 N56
    Y14 Electrovalve Gearbox Electrovalve 1 N57
    Y15 Electrovalve Movement neutralization electrovalve I35
    Y16 Electrovalve Electronic injector 1 C17
    Y17 Electrovalve Electronic injector 2 C18
    Y18 Electrovalve Electronic injector 3 C19
    Y19 Electrovalve Electronic injector 4 C20
    Y20 Electrovalve Injection pump solenoid D19
    Y21 Electrovalve Discharge electronic valve C21
    A Connector Fuse / relay panel (13 contact plug) X41
    B Connector Fuse / relay panel (13 contact plug) X40
    Change the Connector Fuse / relay panel (13 contact plug) X39
    seals
    D Connector Fuse / relay panel (6 contact plug) X37
    E Connector Fuse / relay panel (8 contact plug)
    80

    F Connector Fuse / relay panel (8 contact plug)


    G Connector Fuse/relay panel (21 contact plug + 1 contact plugt) X44+X43
    H Connector Fuse / relay panel (5 contact plug) X42
    I Connector Fuse / relay panel (7 contact plug) X38
    J Connector Relay/fuse panel (8 contact plug + 2 contact plug) X45
    K Connector K1 X6 relay option provision
    L Connector K0 X5 relay option provision
    M Connector Provision option (8 contact plug + 1 contact plug) X4
    N Connector Engine box X24
    O Connector Rear plug provision (8 contact plug) X19
    P Connector Lighting switch
    Q Connector Fan heating X30
    R Connector Option air conditioning X31
    S Connector Cab X26
    T Connector Front windscreen wiper X77
    U Connector Strain gauge
    V Connector BB3 diagnostic connector
    W Connector ECM connector diagnostic connector

    80-02-M153EN (25/06/2009)
    MLT 634 120 LSU PS Series D-E3 E7
    Electrical schematic diagrams
    MLT 735 120 LSU PS Series 4-E3
    MLT 741 120 LSU PS Series 4-E3
    MLT 634 120 LSU PS Series E-E3
    MLT 735 120 LSU PS Series 5-E3
    MLT 741 120 LSU PS Series 5-E3
    Components
    Item Type Designation Position on diagram
    X Adaptation CE
    Z Light module
    AA Car radio X27, X53 (option)
    AB Windscreen wiper switch (9 ways + 2 ways) X79;X80
    AC Digicode connector X78
    AD Movement cut-off provision (1 contact plug) X43
    AE K6 X7 Relay option provision
    AG Connector RC2/2 X24A

    80

    (25/06/2009) 80-02-M153EN
    E8 MLT 634 120 LSU PS Series D-E3
    Electrical schematic diagrams
    MLT 735 120 LSU PS Series 4-E3
    MLT 741 120 LSU PS Series 4-E3
    MLT 634 120 LSU PS Series E-E3
    MLT 735 120 LSU PS Series 5-E3
    MLT 741 120 LSU PS Series 5-E3
    80

    80-02-M153EN (25/06/2009)
    E9
    MLT 735 120 LSU PS Series 4-E3/MLT 741 120 LSU PS Series 4-E3 MLT 634 120 LSU PS Series D-E3 Electrical schematic diagrams
    MLT 735 120 LSU PS Series 5-E3/MLT 741 120 LSU PS Series 5-E3 MLT 634 120 LSU PS Series E-E3
    0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

    A A
    J
    J 35

    F4 F9
    S1 Fus.Therm. E Z
    R10 (2A) 29

    33
    J J J J A5 A A
    B canale analogique 28 27
    458M E Z B
    I I IOP
    +
    1
    N ep:21 458B 157
    30 30 17 17 50 19 19 54 15 58
    ep:5
    8 17 A9 V15 V3 V4 V9 V6
    64 63
    1K 4
    N ep:19
    K5
    92 65 19 11 457B 5 8 2
    B B Z Z Z Z Z
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    38 26 34 23
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    452 X F E F E
    10 13 3 6 15 ep:2 + 3
    B7 B8 B11 B
    31 g o n
    22 23 21 24 20 20 bl
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    C F40 F41 K8 I B I C
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    7 8 15 16 43 45 33 54 41 62 22 20 21 46 55 38 48 51 40 47 56 39 35 57 7 63 8 64 34 58 19 17
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    H16 P3
    F42 F43 14 M1 1 2 3 9 10 40 57 44 35 38 60 59 63 43 37 42 52 10 53 25 26 24 23 20 21 45 18 219 V1 V1 V1
    N AC N 72
    ep:18
    19
    37 38 41 39 40 26 52 50 35 43 18 14 12 W AG B
    53 G1 T T W A 25 18 270
    N N N C C A10 N A12 90
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    P 21 6 24 S32 S24 B9 B10 Y20 W
    20 8 5 4
    K16 152
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    K16
    C 1 140
    P P P
    Z Z Z W D P1
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    4 5 17 16
    ep:1 R9 V16 V17 V18 W E H17 P2 G2 H15a H15b 9 ep:7
    N N N 2
    W F
    K15 N 73
    220
    3 74
    44
    138 225 10 22 11 N 48 141 222 56 205
    ep:6
    42 70
    R1 R1 R1 R1 69

    J 57

    E 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 E

    F F
    151

    F1 F3 F21 F5 F6 F7
    B5

    80
    G A B
    G F35 V 85 80
    A B B S22 G G G
    155
    18 1
    87 161
    58 AA
    V5 V8 V7 V10 17 F33 V 16 99
    AB S 3 M
    163

    Z Z Z Z M V 5 AB 76
    K7 252
    5
    S20 S19 S10
    V 13
    S8lgav 1 3 7 4 8 9 1 9
    254
    15/54

    25 22 24 28 2 0 1 0 1 9 1 0 128
    lgar int 1Ë 2Ë
    4 V 12 76 108

    V 15
    m
    0 1 0 3 G 9 M 75 AA
    E F E E 97
    AA AA
    V 3
    ep:2
    egar
    1 5 2 6 10 5 10 5 10
    m bc vt j g jvt 79 S420 + vt nvt
    vt v m n V 11
    +egav
    1 1 7 2 8 9
    B7
    V1 V1 V1 8 54 14 53 44 43 42 45 V 4
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    +
    SWF 586 373 S8
    SWF 525 005
    +
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    +
    SWF 586 373 S14
    A7 A4
    L B8
    H SWF 586 373 S9 257 H
    I I I ep:5 B2

    B1 A1 5 6 10 R B1

    3,5s 1 27 41 42 24 50 51 52 AB AB AB A8
    -
    269 33 45
    AB AB AB AB
    46
    +
    27
    +
    SWF 525 110
    +
    SWF 586 374 S3
    A3 vi nvi

    31 30 59 94 95 78 96 103 104 B3 _ B4 _
    U U U U U U AA AA
    V1 V1 ZA V1 I S E19
    S7 31 2 28 40 39
    T T T T S 48
    G 204
    202 29
    253
    46
    ZA 113 ep:1 48 47
    1 +perm 2
    vit
    1 +perm 2 1 +perm 2
    vit
    1 +perm 2
    vit 47 ep:2 28 ep:7 r g j vt bl n
    30 188
    ep:6 251

    ep:2 36 7 11 3
    raz
    M2 S raz
    M8
    vit raz
    M4 raz
    M10 264 A

    T P M M M M H11 H14
    3 3 3 3 AD AA
    I S17 S12 - - - -
    258 71 205 K10 I
    ep:3 M3 4 4 4 Ep11 cab 4
    Y15
    Y5 32 264 B
    35
    21 22
    T Ep5 cab
    S S ep:7
    43 131
    31
    B6
    258 AG AG 56
    93 199 200
    130
    134 205
    112
    101
    132
    K7

    J J
    35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57

    (25/06/2009) 80-02-M153EN
    E10
    Electrical schematic diagrams MLT 634 120 LSU PS Series D-E3 MLT 735 120 LSU PS Series 4-E3/MLT 741 120 LSU PS Series 4-E3
    MLT 634 120 LSU PS Series E-E3 MLT 735 120 LSU PS Series 5-E3/MLT 741 120 LSU PS Series 5-E3
    41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81

    K K
    151 151

    F8 A2 F32 F13 F16 F14 F15 F17 F20


    Up Dw R6 R7
    230
    S2 vi
    G 41
    D A
    L A L
    H R
    1
    F
    189
    84
    242
    K2 PCB Q
    137 158
    166
    B2
    S21 G
    S38 K15
    K19 AC 61 4 2 3 5 1 2 1 3 2 4
    K3 K4 K0
    B4 B2 AC 187
    4 1 3 2
    bl o
    217
    232
    B1
    44 ZE ZE F E
    B5 B3
    ZA ZA 167
    170
    173 171
    172
    168 169 260
    Q Q G G D DD DA AM
    240 263
    34 35 36 37 176 177 40 39 234 4 2 3 8
    215
    ep:0 23 175 153 154 165 190 191 196 159 160
    M A8 AF AF 42 207 ep:16 S39 M
    B7 B6
    206 R L 211
    M
    G G 26 21 36 17 16 9 10 7 19 18 8 24 1 2 23 6 231
    R RL L AC M
    203 261 ep:1 229 5
    op pre Trans D +12V Dis DatDis 5VDis Clk Dis 0V SS SS TX RX dir R dir F G up G dw Enabl
    S14 S26 210
    233
    A B C 87 87a 30 2 1 2
    R alarm sol R sol L sol H sol 3 sol 2 sol 1 eng start com 0V handb Enabl 1 0 1 7 9 133 1 0 1 7 2 8 9 98 100
    112
    15 30 28 29 33 32 31 35 12 13 20 22 101
    60 D 86
    ep:4 5
    S25 Y6 Y7 Q L Tempo M
    S7 S41 259 ep:10 174 183 182 181 180 179 178 212 5 10 5 6 10
    M6 S40 H21
    228 209

    247 123 122 239 G H ZA ZA ZA ZA ZA ZA AC SWF 525 024


    +
    SWF 525 110
    +
    49
    164 149
    M11
    146
    M7 r g j ro bc vt AC SWF 586 374 S7 SWF 586 372 S3

    O 213
    241 134 ep:17
    R8
    262

    N 8
    E20 E22 H Q G ep:2
    N
    124 125 237
    Y3 Y2 Y11 Y12 Y13 Y14
    n n n n n n
    139
    ep:12
    226 227 2 ZA ZA ZA ZA ZA ZA 185 186 43 132 129 83 101 258

    K2 K3 K8 56
    K0

    O 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 O

    P P

    P
    F30
    o P
    F22 F19 F11 F2 F18 P F12 F29 F10
    S13 1 7 5
    80

    30 L 49
    S13a
    A B A A 9
    Q B 30 30 S13c
    S11 B Q
    K AE 135 162 88 86 S9 2 8 5 10
    0 1 2 S13b L R 1 0
    0
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    156 197 198
    S S S S 57/58 56a 56b 54s 54d 31
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    9 M G G S18 S15 0 1 9
    S28 V2 P P P P
    1
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    D M
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    +
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    G GG G 5 10 5 6 10 3 4 10 SWF 525 005


    AC ep:15
    g 1
    +
    SWF 525 005 SWF 525 110 SWF 525 053
    S
    SWF 586 374 S6
    A 453

    R
    192 193 194 195 + + +
    SWF 586 372 S4 V2 F23 F24 F28 F27
    143
    F25 F26 P 235
    R
    SWF 586 374 S2 SWF 586 373 S2
    208 105 H20
    AE A 2 O
    K K AE S 5 O
    o m S A6
    6
    87 87a 87 87a 116 117
    R4 C C O C C C C F C C F 144 ep:8 256 C C C C E21
    102 bl ep:3
    86 86
    114 249 1 K9 ep:11 115 108 ep:14 3 51
    + C
    K AE ep:13
    119
    136
    107 ep:9 50 53 110 52 109 - 248 250 I
    R
    F E O O
    454
    Q 255 145 121 120
    245 244 246 118 4 1 E5 E6
    148 147
    E25 E26 E17 E18 E15 E16 3 12
    150

    Z O O Z Z Z AC 124 125
    S 3 7 V11 E1 E2 E3 E4 S
    H G G S S S S S V12 E7 E27 H19 E8 243
    ep:12
    E9 E10 E13 E14 E11 E12 E23 E24 S S N
    125 238 124 124 125 125 124 ep:12
    ep:12
    V14 V13 M5
    ep:12
    200 199 106 201 199 200 Z 2 83 111 2 54 54 111 Z 54 111 Z 130 2
    ep:12 Z 2 111 54 199 200 216 2

    K4 K1 K6

    T 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120
    T

    80-02-M153EN (25/06/2009)
    MLT 634 -120 LSU Series D-E3 F1
    Electrical schematic diagrams
    MLT 735 120 LSU Series 4-E3
    MLT 741 120 LSU Series 4-E3
    MLT 634 120 LSU Series E-E3
    MLT 735 120 LSU Series 5-E3
    MLT 741 120 LSU Series 5-E3

    – Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F2
    – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .F7

    80

    (25/06/2009) 80-02-M153EN
    F2 MLT 634 -120 LSU Series D-E3
    Electrical schematic diagrams
    MLT 735 120 LSU Series 4-E3
    MLT 741 120 LSU Series 4-E3
    MLT 634 120 LSU Series E-E3
    MLT 735 120 LSU Series 5-E3
    MLT 741 120 LSU Series 5-E3
    Components
    Item Type Designation Position on diagram
    A1 A Electronic control unit ECU RC2 H11
    A2 A Electro proportional manipulator L26
    A3 A Car radio (option) M3
    A4 A ECM Engine C6
    A5 A Module MCS (potentiometer) B10
    A6 A Clock R38
    A9 A Module Murphy B30
    A10 A Module Fuel level D26
    A11 A Engine coolant temperature module C30
    A12 A Hour meter / rev counter D32
    B1 B Time delays 3,5 sec ± 0,5 H8
    B3 B Front wheel alignment sensor H30
    B4 B Rear wheel alignment sensor H31
    B5 B Left loudspeaker L4
    B6 B Right loudspeaker N4
    B7 B Air intake pressure sensor C15
    B8 B Fuel pressure sensor C16
    B9 B Primary speed sensor D17
    B10 B Secondary speed sensor D18
    B11 B Engine oil pressure sensor C17
    E1 E Rear right hand indicator light S32
    E2 E Front right-hand indicator light S33
    E3 E Rear left-hand indicator light S34
    E4 E Front left-hand indicator light S35
    E5 E Left hand brake light S40
    E6 E Right hand brake light S40
    E7 E Rear right hand side light S9
    E8 E Front right hand side light S21
    80

    E9 E Rear left hand side light S23


    E10 E Front left hand side light S23
    E11 E Front left-hand dipped light S26
    E12 E Front right-hand dipped light S27
    E13 E Front left-hand headlight S24
    E14 E Front right-hand headlight S25
    E15 E Right-hand working tail light S16
    E16 E Left-hand working tail light S16
    E17 E Left front work light S12
    E18 E Right front work light S13
    E19 E Rotating beacon light H27
    E20 E Left hand reverse light N17
    E21 E Roof light R37
    E22 E Right hand reverse light N18
    E23 E Left rear fog light S29
    E24 E Right rear fog light S30
    E25 E Left working light on boom (option) S9
    E26 E Right working light on boom (option) S10

    80-02-M153EN (25/06/2009)
    MLT 634 -120 LSU Series D-E3 F3
    Electrical schematic diagrams
    MLT 735 120 LSU Series 4-E3
    MLT 741 120 LSU Series 4-E3
    MLT 634 120 LSU Series E-E3
    MLT 735 120 LSU Series 5-E3
    MLT 741 120 LSU Series 5-E3
    Components
    Item Type Designation Position on diagram
    E27 E Rear plate lighting (option) S20
    F1 Fuse Power supply ECU RC2 (7,5A) G11
    F2 Fuse Rear working lights (15A) Q16
    F3 Fuse Rear, roof and side windscreen wiper (10A) G18
    F4 Fuse Murphy / preheating relay / diesel water presence sensor (10A) B25
    F5 Fuse Rotating beacon light (7,5A) G29
    F6 Fuse Wheel alignment (5A) G31
    F7 Fuse Safety system (10A) G36
    F8 Fuse Reverser + transmission cut-off switch (15A) L16
    F9 Fuse Lights / fault alarm / modules (5A) B26
    F10 Fuse Alarm / brake (15A) Q41
    F11 Fuse Working lights on boom (option) (15A) Q12
    F12 Fuse Flashing lights (10A) Q33
    F13 Fuse Fan (30A) L31
    F14 Fuse Cigarette lighter plug (25A) L36
    F15 Fuse Free (25A Max) L38
    F16 Fuse Air conditioning (option) (10A Max) L34
    F17 Fuse Free (15A Max) L39
    F18 Fuse Front working lights (15A) Q17
    F19 Fuse Rear window defrosting (option) (15A Max) Q9
    F20 Fuse Pneumatic seat (option) (10A) L40
    F21 Fuse Front windscreen wiper and windscreen-washer (10A) G18
    F22 Fuse Free (15A Max) Q3
    F23 Fuse Right hand side light / dashboard lighting (7,5A) R21
    F24 Fuse Left-hand side lights (7,5A) R23
    F25 Fuse Right indicator lights (7,5A) R32
    F26 Fuse Left indicator lights (7,5A) R34
    F27 Fuse Dipped lights / dipped light signal light (15A) R26

    80
    F28 Fuse Headlight / headlight signal light (15A) R24
    F29 Fuse Warning lights / ceiling light / option (15A) Q37
    F30 Fuse Lighting switch (25A) P20
    F31 Fuse Starter / manipulator power cut-off (20A) C3
    F32 Fuse Electro proportional module (3A) RELAY L30
    F33 Fuse Diagnostic connector (1A) G12
    F34 Fuse ECM engine (30A) C5
    F35 Fuse Diagnostic connector fuse (5A) G12
    F40 Fuse Power (40A) C2
    F41 Fuse Power (40A) C3
    F42 Fuse Pre-heating (80A) D2
    F43 Fuse Alternator (80A) D3
    G1 G Battery 12V D6
    G2 G Alternator 75A D30
    H11 Indicator Front wheel alignment light I31
    H14 Indicator Rear wheel alignment light I32
    H15a Indicator Rev counter/hour meter module lighting D32
    H15b Indicator Rev counter/hour meter module lighting D33

    (25/06/2009) 80-02-M153EN
    F4 MLT 634 -120 LSU Series D-E3
    Electrical schematic diagrams
    MLT 735 120 LSU Series 4-E3
    MLT 741 120 LSU Series 4-E3
    MLT 634 120 LSU Series E-E3
    MLT 735 120 LSU Series 5-E3
    MLT 741 120 LSU Series 5-E3
    Components
    Item Type Designation Position on diagram
    H16 Indicator Engine coolant temperature module lighting C30
    H17 Indicator Fuel level module lighting D26
    H19 Indicator Fan switch lighting S20
    H20 Indicator Clock lighting R38
    H21 Indicator Cigarette lighter lighting N37
    K0 Relay Air conditioning relay (option) M34/O34
    K1 Relay Free R3/S3
    K2 Relay Transmission cut-off relay O14/L20
    K3 Relay Reverse gear relay M20/O23
    K4 Relay Forward gear relay M21/O25
    K5 Relay Machine fault alarm B32
    K6 Relay Free R4/S4
    K7 Relay Overload safety I37/G37
    K8 Relay Start safety C3/O24
    K9 Relay Flashing / warning light unit. S30
    K10 Relay Overload safety module I35
    K15 Relay Manipulator power cut-off D3/M30
    K16 Relay Preheating D2/D9
    K17 Relay Module signal lights D34/D39
    K19 Relay Transmission cut-off module M12
    M1 M Starter D4
    M2 M Front screenwiper I18
    M3 M Windscreen washer I17
    M4 M Roof windscreen wiper I23
    M5 M Horn S39
    M6 M Fan N31
    M7 M Reverse gear alarm (option) N18
    M8 M Rear windscreen wiper I21
    80

    M10 M Side windscreen wiper I25


    M11 M Pneumatic seat compressor (option) N40
    P1 P Hour meter / Rev counter D33
    P2 P Fuel gauge D26
    P3 P Engine coolant temperature C31
    R1 R Preheating resistances D3
    R2 R Fuel gauge C26
    R4 R rear window defroster R6
    R6 R Attachment proportional control module L27
    R7 R Telescope proportional control module L28
    R8 R Cigarette lighter resistance N37
    R9 R Diesel water presence sensor D10
    R10 R Resistance 120 ohms B14
    S1 S Key switch B5
    S2 S Reverse/forward gear shift L24
    S4 S Brake fluid D41
    S5 S Air filter clogging D12

    80-02-M153EN (25/06/2009)
    MLT 634 -120 LSU Series D-E3 F5
    Electrical schematic diagrams
    MLT 735 120 LSU Series 4-E3
    MLT 741 120 LSU Series 4-E3
    MLT 634 120 LSU Series E-E3
    MLT 735 120 LSU Series 5-E3
    MLT 741 120 LSU Series 5-E3
    Components
    Item Type Designation Position on diagram
    S7 S Hand brake switch H9/N12
    S8 S Rear and front wiper switch + windscreen washer G20
    S9 S Alarm Q24
    S10 S Wheel alignment switch G31
    S11 S Warning light switch Q32
    S12 S Transmission oil pressure I8
    S13 S Lighting/indicator lights/horn switch Q21
    S13a S Side lights Q21
    S13b S Dipped lights / headlights Q22
    S13c S Indicator lights Q23
    S15 S Interrupteur phares de travail Q13
    S16 S Stop switch Q40
    S17 S Transmission oil temperature I7
    S18 S Boom working lights switch (option) Q9
    S19 S Rotative beacon switch G27
    S20 S Rear/roof windscreen wiper switch G23
    S21 S Fan switch L31
    S22 S Strain gauge G35
    S23 S Clogging hydraulic filter I4
    S24 S Air intake temperature sensor D16
    S25 S Pedal transmission cut-off switch M8
    S26 S Transmission cut-off switch M7
    S28 S Rear window de-frost switch (option) Q6
    S29 S Rear fog light switch (option) Q26
    S30 S Steering pressure D37
    S32 S Coolant liquid temperature sensor D15
    S34 S Gear lever transmission cut-off switch L10
    S39 S Pneumatic seat switch (option) M41

    80
    S40 S Cigarette lighter N37
    S41 S Seat switch N13
    S42 S Movement neutralization switch H37
    V1 V Diode C40
    V2 V Diode (only for TUV) R21
    V3 V Diode (LED) battery charge lamp B38
    V4 V Diode (LED) engine oil pressure lamp B40
    V5 V Diode (LED) engine coolant temperature lamp G6
    V6 V Diode (LED) air/oil filter clogging light G3
    V7 V Diode (LED) transmission oil pressure lamp G8
    V8 V Diode (LED) transmission oil temperature lamp G7
    V9 V Diode (LED) brake fluid lamp B41
    V10 V Diode (LED) hand brake signal light G9
    V11 V Diode (LED) flashing/warning light lamp S31
    V12 V Diode (LED) side lights lamp S18
    V13 V Diode (LED) dipped lights light S28
    V14 V Diode (LED) headlights light S25
    V15 V Diode (LED) steering fault light B37

    (25/06/2009) 80-02-M153EN
    F6 MLT 634 -120 LSU Series D-E3
    Electrical schematic diagrams
    MLT 735 120 LSU Series 4-E3
    MLT 741 120 LSU Series 4-E3
    MLT 634 120 LSU Series E-E3
    MLT 735 120 LSU Series 5-E3
    MLT 741 120 LSU Series 5-E3
    Components
    Item Type Designation Position on diagram
    V16 V Diode (LED) red engine fault light D12
    V17 V Diode (LED) orange engine fault light D13
    V18 V Diode (LED) orange engine preheating light D14
    Y2 Electrovalve Forward gear electrovalve N21
    Y3 Electrovalve Reverse gear electrovalve N20
    Y5 Electrovalve Hydraulic pump proportional electrovalve I11
    Y6 Electrovalve Électrovalve proportionnelle accessoire N27
    Y7 Electrovalve Telescope proportional electrovalve N28
    Y15 Electrovalve Movement neutralization electrovalve I38
    Y16 Electrovalve Electronic injector 1 C18
    Y17 Electrovalve Electronic injector 2 C19
    Y18 Electrovalve Electronic injector 3 C20
    Y19 Electrovalve Electronic injector 4 C21
    Y20 Electrovalve Injection pump solenoid D20
    Y21 Electrovalve Discharge electronic valve C23
    A Connector Fuse / relay panel (13 contact plug) X41
    B Connector Fuse / relay panel (13 contact plug) X40
    Change the Connector Fuse / relay panel (13 contact plug) X39
    seals
    D Connector Fuse / relay panel (6 contact plug) X37
    E Connector Fuse / relay panel (8 contact plug)
    F Connector Fuse / relay panel (8 contact plug)
    G Connector Fuse/relay panel (21 contact plug + 1 contact plugt) X44+X43
    H Connector Fuse / relay panel (5 contact plug) X42
    I Connector Fuse / relay panel (7 contact plug) X38
    J Connector Relay/fuse panel (8 contact plug + 2 contact plug) X45
    K Connector K1 X6 relay option provision
    L Connector K0 X5 relay option provision
    M Connector Provision option (8 contact plug + 1 contact plug) X4
    80

    N Connector Engine box X24


    O Connector Rear plug provision (8 contact plug) X19
    P Connector Lighting switch
    Q Connector Fan heating X30
    R Connector Option air conditioning X31
    S Connector Cab X26
    T Connector Front windscreen wiper X77
    U Connector Strain gauge
    V Connector BB3 diagnostic connector
    W Connector ECM connector diagnostic connector
    X Connector Adaptation CE
    Z Connector Light module
    AA Connector Car radio X27, X53 (option)
    AC Connector Digicode connector X78
    AB Connector Windscreen wiper switch (9 ways + 2 ways) X79;X80
    AD Connector Movement cut-off provision (1 contact plug) X43
    AE Connector K6 X7 Relay option provision
    AG Connector Connector RC2/2 X24A

    80-02-M153EN (25/06/2009)
    F7
    MLT 735 120 LSU Series 4-E3/MLT 741 120 LSU Serie 4-E3 MLT 634 -120 LSU Series D-E3 Electrical schematic diagrams
    MLT 735 120 LSU Series 5-E3/MLT 741 120 LSU Serie 5-E3 MLT 634 120 LSU Series E-E3
    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    A A

    J
    J 35

    S1 F4 F9
    Fus.Therm. E Z
    B R10 (2A) 29
    B
    A5 A A
    33

    J J J J canale analogique 28 27
    458M
    E Z
    I I I OP
    +
    1 N ep:21 458B 157
    K5
    30 30 17 17 50 19 19 54 15 58
    1K ep:5 8 17 A9 V15 V3 V4 V9
    64 63 4 N ep:19
    92 65 19 11 457B 5 8 2
    B B Z Z Z Z
    82 66 - 2
    9
    N 457M
    ep:20
    27
    canale IVS 38 26 34
    67 6 ep:4 3 1 9 6 7 4
    16 7 13 12
    F31 68 151
    - N 11
    5
    N N N N 214
    452 X 8 F E F
    + 3
    B
    10 13 3 6 15 31
    ep:2 B7 B8 B11 bl g o
    C B
    22 23 21 24 20 20
    127 V1 V1 V1 C
    F34 A4 32 33 34 35 30 29 Y16 Y17 Y18 Y19 Y21 461 466 A11 26 81 B I
    F40 F41 B
    K8 460 126
    51
    7 8 15 16 43 45 33 54 41 62 22 20 21 46 55 38 48 51 40 47 56 39 35 57 7 63 8 64 34 58 19 17
    R2 265
    Bat+ Bat+ Bat+ Bat+ +8V val 0V sig +5V phm CAN S CAN H CAN L 5V p air m 5V p comb m 5V p hui m m inj 1 m inj 2 m inj 3 m inj 4 m dech
    221 V1 V1 19 55

    B J1 J2 91 184 62
    n Bat- Bat- Bat- Bat- Bat- + ap cont prech ent sort ent stop war prech t° eau alim t° air v mot 8V vit pompe inj sol m J1939+ J1939- cdl- cdl+ batt- batt+
    AC 7 142
    H16 P3
    F42 F43 14 M1 1 2 3 9 10 40 57 44 35 38 60 59 63 43 37 42 52 10 53 25 26 24 23 20 21 45 18 219 89 V1
    N AC N AG ep:18
    19
    37 38 41 39 40 26 52 50 35 43 18 14 12 W 72

    53 G1 T T A 25 18
    N N N C C
    A10 A12 90
    W B N 223

    45
    ep:3
    P 21 6 24 S32 S24 B9 B10 Y20 W
    20 8 5 4
    B
    D K16 152
    36
    K16
    C 1 140
    P P D
    Z Z Z W D P1 224
    25 49
    S5 P2 K17 S30 S4
    46
    4 5 17 16
    ep:1
    R9 V16 V17 V18 W E H17 G2 H15a 3 H15b
    N N N 2
    W F K17
    K15 N 73
    220
    44 74
    R1 R1 R1 R1 138 225 10 22 11 N 48
    ep:6
    141 56

    42 70 222

    69

    J 57

    E E
    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

    F F
    151

    F1 F3 F21 F5 F6 F7

    80
    G A B
    G F35 V 85 80
    A B B S22 G G G
    155 87 161
    18 1
    AB 58
    V6 V5 V8 V7 V10 17 F33 V 16 99 AB S 3 M
    163

    Z Z Z Z Z M 5 V 5 76
    K7
    S20 S190 S100
    V 13 1 3 7 4 8 9
    23 25 22 24 28
    S8 1 9 1 9
    15/54

    2 0 1 1 128
    m lgar 1è 2è
    4 V 12

    V 15 0 1
    int lgav
    3 G 9 M 75
    E E F E E 97 0

    ep:2 V 3 1 5 2 6 10 5 10 5 10 79 S420
    egar +egav +lgav F m bc vt j g jvt
    n vt v m n V 11 1 1 7 2 8 9

    V1 V1 V1 V1 8 54 14 53 44 43 42 45 V 4
    SWF 525 243
    +
    SWF 586 373 S8
    SWF 525 005
    +
    SWF 525 005
    +
    SWF 586 373 S9 257 SWF 586 373 S14
    H I I I I ep:5
    H
    B1 A1 5 6 10

    240 8 269 33 3,5s 1 27 41 42 24 50 51 52 AB AB AB AB SWF 525 110


    45
    AB AB AB 46
    +
    27
    +
    +
    SWF 586 374 S3

    V1 V1 V1 V1 V1 31 30 59 94 95 78 96 103 104 E19 B3 _ B4 _


    U U U U U U
    I S
    S7 31 2 28 40 39
    T T T T S 48
    G 204
    29
    241
    202
    1 +perm 2 1 +perm 2 1 +perm 2 1 +perm 2 30 188 ep:6
    113 ep:1 48 47 vit vit vit vit 47 28 r g j vt bl n
    ep:2
    36 7 11 3
    raz
    M2 S raz M8 raz
    M4 raz
    M10
    ep:2 ep:7
    264 A

    P M M M M H11 H14
    P T 3 3 3 3 AD
    S23 S17 S12 - - - 4-
    258 71 205 K10
    I 9 ep:7 ep:3 M3 4 4 4 Ep11 cab Y15 I
    Y5 21 22
    T Ep5 cab 32 264 B
    35 S S 31
    ep:7

    205 258 AG AG 43
    56
    93 199 200
    131
    130
    132 205
    112
    101
    K7

    J 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 J

    (25/06/2009) 80-02-M153EN
    F8
    Electrical schematic diagrams MLT 634 -120 LSU Series D-E3 MLT 735 120 LSU Series 4-E3/MLT 741 120 LSU Serie 4-E3
    MLT 634 120 LSU Series E-E3 MLT 735 120 LSU Series 5-E3/MLT 741 120 LSU Serie 5-E3
    1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

    K K

    151 151

    F8 A2 F32 F13 F16 F14 F15 F17 F20


    B5 R6 R7
    L S2 L
    G D
    vi

    41 189 A
    AA H
    R F 84 A
    1

    139 S34 166 K2 242


    PCB Q
    137 158

    252 ep:4
    S21 G
    254 4 2 3 5 1 3 2 4 K15
    207
    K19
    76 108
    S25 B4
    K0
    AA 226
    B2
    B1
    44 217
    AA AA 49
    260
    F E

    + vt nvt B5 B3 K3 K4 230
    173 171
    172
    168 169
    Q Q G G D DD DA AM 263
    M A7 A4 B7 S26 1 7 2 8 9
    4 2 3 8 M
    L B8
    1 0 ep:1
    153 154 165 190 191 196 159 160
    B2 236 ep:16
    98 S39
    R B1 B7 B6
    AC 212 R L 211
    M
    A8
    5 6 10
    AC V1 G G 231
    R RL L AC M
    A3 - vi nvi 203 60 233
    A B C 87 87a 30 2 1 2
    470 100
    AA
    SWF 525 110
    + AC
    AA SWF 586 372 S3
    AC D 86
    259
    215
    ep:24
    473
    ep:26
    471
    Y6 Y7 Q L Tempo M
    253
    132
    S7 S41 ep:10 5
    210 M6 S40
    46
    232 213 167 112
    228 209
    H21
    251
    247 123 122 239
    474B 475B
    101 164 149
    M11
    N 146 N
    AA M7 ep:17 262
    8
    Y3 Y2 R8 ep:2
    G O E20 E22 474A 475A H H H Q G
    124 125 237 ep:23

    B6 ep:12 472
    ep:25
    227 2 129 83 101 258

    K2 38 K3 K8 K4 K0

    O O

    57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80

    P P

    F30 P
    o P P
    F22 F19 F11 F2 F18 F12 F29 F10
    S13 1 7 5
    80

    30 L 49

    A B A A S13a 9 452

    Q B 30 30
    S13c B Q
    K AE 135 162 88 86 S13b
    S9 S11 2 8 5 10
    0 1 2 L 0 R 1 0
    57
    156 197 198
    S S S S 57/58 56a 56b 54s 54d 31
    2 4 3 9 8 4 S290
    M G G S15
    1 1 9
    9 S280 1 9
    S180 1 7 2 8 9 V2 10 2 1 7 2 8 9 89
    P P P P g n
    6 3 1 7
    D M S16
    K1 K6 1 1
    bl bc J
    P
    77
    SWF 525 192
    + 218 234
    C SWF 586 371 S2 n
    V2 5 10
    A AC
    4

    G GG G 5 10 5 6 10 3 4 10 SWF 525 005


    + g 1
    ep:15

    SWF 586 374 S6


    SWF 525 005 SWF 525 110 SWF 525 053 453
    192 193 194 195 + + +
    S V2 143
    P
    R SWF 586 374 S2 SWF 586 373 S2 SWF 586 372 S4
    208 F23 F24 F28 F27 F25 F26 105 H20
    235
    R
    AE A 2 O
    K K AE S 5 O
    o m S A6
    6
    87 87a 87 87a 116 117
    R4 C C O C C C C F C C F 144 ep:8 256 C C C C E21
    102 bl ep:3
    114 249 1 ep:11 115 108 ep:14 3 51
    86 86
    + C
    K AE ep:13
    119
    136
    107 ep:9 50 53 110 52 109 - 248 250 I
    R
    F K9 E O O
    454
    Q 255 145 4 121 1 120
    245 244 246 118 E5 E6
    148 147
    E25 E26 E17 E18 E15 E16 12 150

    Z O 3 O Z Z Z AC 124 125
    7
    S G G S S S E7 E27 H19 E8 E9 E10 E13 E14 V14 E11 E12 V13 E23 E24 V11 E1 E2 E3 E4 S S N S
    S S V12 125 238
    243
    ep:12 124 125 ep:12
    124 125 ep:12 124

    ep:12
    M5
    200 199 106 201 199 200 Z 2 83 111 2 54 54 111 Z 54 111 Z 130 2
    ep:12 Z 2 111 54 199 200 216 2

    K1 K6

    T 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 T

    80-02-M153EN (25/06/2009)
    G1
    MT 732 Series D-E3 Electrical schematic diagrams
    MT 932 Series D-E3

    – Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G2
    – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .G7

    80

    (25/06/2009) 80-02-M153EN
    G2
    Electrical schematic diagrams MT 732 Series D-E3
    MT 932 Series D-E3

    Components
    Item Type Designation Position on diagram
    E1 E Rear right hand indicator light B35
    E2 E Front right-hand indicator light B35
    E3 E Rear left-hand indicator light B36
    E4 E Front left-hand indicator light B36
    E5 E Left hand brake light B33
    E6 E Right hand brake light B33
    E7 E Rear right hand side light B44
    E8 E Front right hand side light B45
    E9 E Rear left hand side light B46
    E10 E Front left hand side light B46
    E11 E Front left-hand dipped light B46
    E12 E Front right-hand dipped light B47
    E13 E Front left-hand headlight B48
    E14 E Front right-hand headlight B48
    E15 E Rear right-hand working light (option) B42
    E16 E Rear left-hand working light (option) B42
    E17 E Front left-hand working light (option) B41
    E18 E Front right-hand working light (option) B41
    E19 E Rotating beacon light B17
    E20 E Left-hand reverse light (option) B29
    E21 E Roof light C37
    E22 E Right-hand reverse light (option) B29
    E23 E Rear left-hand fog light (option) B47
    E24 E Rear right-hand fog light (option) B48
    E25 E Head jib left work light B40
    E26 E Head jib right work light B41
    E27 E License Plate light (option)
    F1 Fuse Free (10A Max) F11
    80

    F2 Fuse Rear working light (option) (15A) F42


    F3 Fuse Rear windscreen / roof wiper (7,5A) F14
    F4 Fuse Engine stop electrovalve (10A) F18
    F5 Fuse Rotating beacon light (7,5A) F18
    F6 Fuse Wheel alignment (5A) F20
    F7 Fuse Overload safety (10A) F23
    F8 Fuse Forward/reverse/neutral Transmission (15A) F27
    F9 Fuse Fault alarm/light (5A) F4
    F10 Fuse Alarm / brake (15A) F33
    F11 Fuse Working light on boom (15A Max) F40
    F12 Fuse Flashing lights (10A) F38
    F13 Fuse Fan (30A) F52
    F14 Fuse Free (10A) F54
    F15 Fuse Free (25A Max) F54
    F16 Fuse Air conditioning (option) (10A Max) F52
    F17 Fuse Free (15A Max) F55
    F18 Fuse Front working lights (option) (15A) F41
    F19 Fuse Rear window defrosting (option) (15A Max) F40

    80-02-M153EN (25/06/2009)
    G3
    MT 732 Series D-E3 Electrical schematic diagrams
    MT 932 Series D-E3

    Components
    Item Type Designation Position on diagram
    F20 Fuse Pneumatic seat (10A Max) F56
    F21 Fuse Front windscreen wiper / windscreen-washer (10A) F14
    F22 Fuse Free (15A Max) F57
    F23 Fuse Right hand side lights / dashboard (7,5A) C44
    F24 Fuse Left-hand side lights (7,5A) C46
    F25 Fuse Right-hand indicator light (7,5A) D35
    F26 Fuse Left-hand indicator light (7,5A) C36
    F27 Fuse Dipped lights (15A) C46
    F28 Fuse Headlights (15A) C48
    F29 Fuse Warning / ceiling light (15A) F37
    F30 Fuse Stalk switch (25A) E46
    F31 Fuse Starter (20A) D2
    F40 Fuse Equipment (40A) C1
    F41 Fuse Equipment (40A) C2
    F42 Fuse Pre-heating (80A) C1
    F43 Fuse Alternator (80A) C2
    G1 G Battery B3
    G2 G Alternator B5
    H10 Indicator Warning lamp A37
    H11 Indicator Front wheel alignment light B20
    H14 Indicator Rear wheel alignment light B21
    H15 Indicator Counter/rotations light B44
    H16 Indicator Cooland temperature light B43
    H17 Indicator Diesel gauge light B43
    H19 Indicator Fan light B45
    H20 Indicator Clock light B43
    K0 Relay Air conditioning relay (option) A54/D53
    K1 Relay Free A58/D58

    80
    K2 Relay Transmission cut-off relay E28/B31
    K3 Relay Reverse gear relay B27/D28
    K4 Relay Forward gear relay C10/B26/D28
    K5 Relay Machine fault alarm E6
    K6 Relay Free A57/D57
    K7 Relay Movement cut-off control relay D24/A23
    K7a Relay Forced movement switch relay D24/C24
    K8 Relay Starter safety relay C2/B27
    K9 Relay Flashing/Warning unit B34
    K10 Relay Overload safety module B22
    K16 Relay Preheater relay B1/A2
    K17 Relay Module relay lights B6/B7
    K18 Relay Transmission cut-off module F29
    M1 M Starter C2
    M2 M Front screenwiper B14
    M3 M Windscreen washer B13
    M4 M Roof wiper (option) B16
    M5 M Alarm B33

    (25/06/2009) 80-02-M153EN
    G4
    Electrical schematic diagrams MT 732 Series D-E3
    MT 932 Series D-E3

    Components
    Item Type Designation Position on diagram
    M6 M Fan B52
    M7 M Reverse gear alarm B29
    M8 M Rear cab screen wiper B15
    M9 M Diesel pump B19
    M10 M Side windscreen wiper B17
    M11 M Pneumatic compressor A56
    P1 P Hour meter B6
    P2 P Fuel gauge C5
    P3 P Engine coolant temperature C4
    R1 R Preheating plugs A1
    R2 R Fuel sensor D4
    R3 R Sensor and thermo-switch for engine coolant temperature D4
    S1 S Key switch F3
    S2 S VL VI valve lever forward / reverse gear reverser E27
    S3 S Engine oil pressure switch B7
    S4 S Brake fluid B8
    S5 S Air filter clogging B8
    S6 S Front wheel alignment detector B20
    S7 S Brake switch B11/D29
    S8 S Front windscreen wiper and windscreen-washer switch D15
    S9 S Alarm control D33
    S10 S Wheel alignment switch E20
    S11 S Warning light switch E36
    S12 S Transmission oil pressure B10
    S13a S Side light stalk switch E44
    S13b S Dipped light/headlight stalk switch E44
    S13c S Indicator light stalk switch E35
    S14 S Gear lever transmission cut-off switch C31
    80

    S15 S Front/rear working light switch (option) D42


    S16 S Stop switch D33
    S17 S Transmission oil temperature B10
    S18 S Working lights on boom switch (option) D41
    S19 S Rotating beacon switch D18
    S20 S Rear windscreen wiper / roof switch D17
    S21 S Fan switch E52
    S22 S Overload stress gauge E22
    S23 S Clogging hydraulic filter B9
    S24 S VL and VI valve lever transmission cut-off switch E31
    S25 S Pedal transmission cut-off switch D30
    S26 S Transmission cut-off switch F31
    S27 S Rear wheel alignment detector B21
    S28 S Rear window defrost switch (option) D40
    S29 S Rear fog light switch (option) D48
    S30 S Steering pressure B5
    S31 S Cold start switch B18

    80-02-M153EN (25/06/2009)
    G5
    MT 732 Series D-E3 Electrical schematic diagrams
    MT 932 Series D-E3

    Components
    Item Type Designation Position on diagram
    S32 S Seat switch D29
    S39 S Pneumatic seat switch C56
    S42 S Movement cut-off deletion switch B23
    S43 S Retracted telescope switch D22
    S44 S Telescope retraction switch D23
    S45 S Deflation/dump switch D23
    S46 S Boom lowering switch C23
    S47 S Attachment switch C23
    V1 V Diode D7
    V2 V Diode (only for TUV) D44
    V3 V Diode (LED) battery charge lamp E7
    V4 V Diode (LED) engine oil pressure lamp E7
    V5 V Diode (LED) engine coolant temperature lamp E9
    V6 V Diode (LED) air/oil clogging lamp E8
    V7 V Diode (LED) transmission oil pressure lamp E10
    V8 V Diode (LED) transmission oil temperature lamp E10
    V9 V Diode (LED) brake fluid lamp E8
    V10 V Diode (LED) brake lamp E11
    V11 V Diode (LED) flashing/warning light lamp B34
    V12 V Diode (LED) side lights lamp B44
    V13 V Diode (LED) dipped lights light B47
    V14 V Diode (LED) headlights light B49
    V15 V Diode (LED) steering fault light D5
    Y1 Electrovalve Engine stop electrovalve B19
    Y2 Electrovalve Forward gear electrovalve B28
    Y3 Electrovalve Reverse gear electrovalve B28
    Y4 Electrovalve Cold start electrovalve B18
    Y7 Electrovalve Movement cut-off electrovalve C24
    Y8 Electrovalve Discharge valve electrovalve C12

    80
    A Connector Fuse / relay panel (13 contact plug)
    B Connector Fuse / relay panel (13 contact plug)
    Change the Connector Fuse / relay panel (13 contact plug)
    seals
    D Connector Fuse / relay panel (6 contact plug)
    E Connector Fuse / relay panel (8 contact plug)
    F Connector Fuse / relay panel (8 contact plug)
    G Connector Fuse / relay panel (21 contact plug)
    H Connector Fuse / relay panel (5 contact plug)
    I Connector Fuse / relay panel (7 contact plug)
    J Connector Fuse / relay panel (8 contact plug + 2 contact plug)
    K Connector K1 provision relay option
    L Connector K0 provision relay option
    M Connector provision option (8 contact plug + 1 contact plug)
    N Connector Engine box
    O Connector Rear plug provision option (8 contact plug)
    P Connector Stalk switch
    Q Connector Ventilation heating

    (25/06/2009) 80-02-M153EN
    G6
    Electrical schematic diagrams MT 732 Series D-E3
    MT 932 Series D-E3

    Components
    Item Type Designation Position on diagram
    R Connector Option air conditioning
    S Connector Cab
    T Connector Front screenwiper
    U Connector Strain gauge
    V Connector Anti-theft connection
    W Connector Aggravating movement cut-off connection
    X Connector Aggravating movement cut-off diode connection
    Z Connector 16 way plug (PCB Dashboard)
    AA Connector Car radio
    AB Connector Windscreen stalk switch connector (9 ways + 2 ways)
    AC Connector K6 relay option provision
    AD Connector Hour meter / rev counter
    80

    80-02-M153EN (25/06/2009)
    G7
    MT 732 Series D-E3 Electrical schematic diagrams
    MT 932 Series D-E3
    MT732 1/3
    J
    ) + Perm MT932 1/3
    F + Apc F
    Euro 3
    S1 F9 Fus.Therm. 2A E Z F1
    r
    J J J J G
    B B B 321
    E Z
    E E
    I I I OP
    118 118 30 30 17 17 50 19 19 54 15 58 K5 227 156
    119 119 119 119 Z V3 V4 V9 V6 V5 V8 V7 V10
    141 129 204 Z AD
    F Z Z Z Z Z Z Z
    130
    M
    12 21 21 12
    11 bl E F E E F E E
    F31 AB
    D N N N N N g o n vt v D
    8 6 3 11 23
    R3 R2 V15 V1 V1 V1 V1 V1 V1 V1 V1 V1 m n
    B 12 Z r vt

    F40 24 7 I B I I I I
    F41 K8
    N N 3,5s 14 13
    C
    M 26 95 24 13 28 47
    C
    32 31
    B n 25 263 139 75
    Y8
    F42 F43 M1 V1 V1 N V1 V1 V1
    3 7
    22
    N AD AD N N K4
    N 17 P3 121
    P2 1 30 116 323 B
    29 20
    G1 203 I g n n
    K16 121 P 10 N S7
    S30 324 P 85

    B 202 G2 P1 324
    P P P B
    27
    AD 121 121 P S4 S5 S23 T 173
    15 15 20 325
    K17 S3 14 S17 S12
    N N N N 21 140 121 K17 54

    R1 K16
    55
    R1 R1 R1 96
    28 15 5 14 4 322
    jvt jvt
    A J F A

    1 2 3 4 5 6 7 8 9 10 11 12

    ) + Perm
    F + Apc F

    F3 F21 F5 F4 F6 F7 (10A)
    G
    A B

    80
    A B B S22 G
    E 133 128 E
    135 98 233 235
    AB AB A A 122
    S S10 M M
    EG Lateral

    79 341
    229
    EG Toitl

    S8 SWF 521 243


    +
    SWF 596 307 Ep3 cab SWF 521 005
    + V
    0 1 0
    1 0 2 3 7 4 8 9
    SWF 596 628
    S43 S44 K7
    D
    157
    V D
    5 9
    K7a
    G
    F
    1 5 2 6 10 27
    105
    S20 1 0 1 10
    121 m bc vt j g 127 342 S45
    S19 N M 167 WW 337 335 339
    315
    2 S46 v X
    AB AB AB AB 82 34 X
    C AB AB AB AB WW 336 C
    Ep15 cab 344 338
    151 150 149 148 147 152 153 30 S47 K7a Y7
    S Ep2 cab 26 U U U U U U
    334 332
    99
    T T T T T 25
    84 36
    331
    S E19 S31
    S 4 M8 2 4 M4 2 4 M10 2
    r g j v bl n 340 315
    B 4 2 +perm 1 vit +perm 1 vit +perm 1 vit B
    raz +perm 1 vit
    raz
    M AR
    raz
    M TOIT
    raz 2 M
    LAT G 121
    2 M
    AV 3
    -
    3
    -
    3
    - Y4 Y1 M9 S6 H11 S27 H14
    M3 3
    - 1 Ep11 cab 1 1 121
    37 I 0 II 1 7 2 8 10

    M2 1
    Ep5 cab
    Ep14 cab S42
    73 T S S Ep12 cab 18 19 83 167 35
    K10 3 6 9
    96 146 289 289 41
    K7 333

    A A

    13 14 15 16 17 18 19 20 21 22 23 24 25
    (25/06/2009) 80-02-M153EN
    G8
    Electrical schematic diagrams MT 732 Series D-E3
    MT 932 Series D-E3

    J
    ) + Perm
    J
    F + Apc F
    65

    F8 G 122
    K18 S26 F10 P F29 F12
    B4 B2
    S13c
    H 29
    m o J r
    250
    B5
    B1 P B
    E 192 E
    262 B3 vt 97
    P P
    K2 191 D
    S2 B7 B6 S11
    S24 330

    246 264 261


    S16 o m g n
    V
    F R
    D S9 D
    PCB
    K4 K3 S7 S32 PCB
    176
    n V
    vt
    G G S25 4 g
    265
    A3 57 P A 155
    254
    193 F25 F26 158
    66
    248 266 249
    O g n S
    C 315
    O C
    V S14 I E21
    V 5 C C C C
    H 247 H 315
    194 O 175 O 3
    V V 220 177 154

    267
    H 56 O 256 K9 E
    183 182
    ro n
    103 181 163 180 87
    123 jvt ro r
    B 378 G B
    M5 E5 E6 Z
    M7
    184
    O V11 N
    K4 K8 K3 Y2 Y3 E20 E22
    54 184 185 159
    257 197
    K2
    185 E1 E2 E3 E4
    9
    55
    2
    2
    Z 185 166 184 90
    H10
    A A

    26 27 28 29 30 31 32 33 34 35 36 37 38

    ) + Perm
    F + Apc F

    F19 F11 F18 F2 P o


    S13a S13b F30
    A B A A AA
    J
    80

    E 199 234 134 136 E

    S S S S P P P
    SWF 521 008 SWF 521 110 SWF 521 054
    + + + 381
    SWF 596 390 SWF 596 473 SWF 596 151
    S15 bl j bc 382
    S28 S18 A
    5 9 5 6 9 3 4 9 AA
    D 1 0 1 7 2 8 10 2 0 1 1 7 2 8 10 205 AA D
    + +
    1 0 1 10
    V2 122
    R
    S V2
    313
    V2 S29 L
    -
    F23 F24 F27 F28 A2 AA
    C S C
    385
    C C C C C C C F C C F
    Dégivrage bl
    vitre arrière 138 174 162 1 86 88 164 196
    380

    O O 105 383
    E25 E26 E17 E18 156 187 186 320 200 121 206 207 89 165 bc
    167
    H17 H15a Q Z AA AA
    F 179
    178
    E10 E12 J
    B V14 B
    E15 E16 Z E8 Z
    203 E11 E23 E24 E13 E14 J
    H20 H16 H15b V13
    S S S S S S 154 121
    121
    121
    V12 E7 H19 166 E9 166
    Z
    289 289 384 289 289 289
    N 202
    184 90
    184 185 90 166

    9 Z MT732 2/3
    140
    Z
    jvt MT932 2/3
    A A
    Euro 3

    39 40 41 42 43 44 45 46 47 48 49 50

    80-02-M153EN (25/06/2009)
    G9
    MT 732 Series D-E3 Electrical schematic diagrams
    MT 932 Series D-E3

    MT732 3/3
    ) + Perm MT932 3/3
    F + Apc F
    MT1033HL T 3/3
    Euro 3
    F13 F16 F14 F15 F17 F20 F22
    AC K
    D v
    A
    E 132
    A E
    287 286
    201 G
    Q
    S21
    K0
    232 231
    A B G G

    D K6 K1 D
    329 230 228
    Q G G Q
    225 239 226
    D D D D M M V M M G G G G
    R R R 283 284 281 282
    C C

    S39 AC AC K K
    Q L AC K

    238 217 218


    m
    B B
    M6 G G G
    Q M

    80
    131
    K0 M11 K6 K1
    A A

    51 52 53 54 55 56 57 58

    (25/06/2009) 80-02-M153EN
    G10
    Electrical schematic diagrams MT 732 Series D-E3
    MT 932 Series D-E3
    80

    80-02-M153EN (25/06/2009)
    H1
    MLT 742H T LSU Series 4-E3 Electrical schematic diagrams

    – Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H2
    – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H7

    80

    (25/06/2009) 80-02-M153EN
    H2
    Electrical schematic diagrams MLT 742H T LSU Series 4-E3

    Components
    Item Type Designation Position on diagram
    A1 A Electronic control unit C9
    A2 A Electro proportional manipulator C20
    A3 A Car radio C47
    E1 E Right-hand rear indicator light B26
    E2 E Front right-hand indicator light B26
    E3 E Left-hand rear indicator light B26
    E4 E Front left-hand indicator light B27
    E5 E Left hand brake light B24
    E6 E Right hand brake light B25
    E7 E Right-hand rear sidelight B36
    E8 E Front right hand side light B36
    E9 E Left-hand rear sidelight B37
    E10 E Front left hand side light B37
    E11 E Front left hand dipped headlight B37
    E12 E Front right hand dipped headlight B38
    E13 E Front left-hand headlight B39
    E14 E Front right-hand headlight B39
    E15 E Right-hand rear work light (optional) B34
    E16 E Left-hand rear work light (optional) B34
    E17 E Front left-hand working light (option) B33
    E18 E Front right-hand working light (option) B33
    E19 E Rotating beacon light C43
    E20 E Left-hand reverse light (option) B13
    E21 E Roof light C28
    E22 E Right-hand reverse light (option) B14
    E23 E Left-hand rear fog light B38
    E24 E Right-hand rear fog light B38
    E25 E Left-hand boom work light B33
    80

    E26 E Right-hand boom work light B33


    E27 E License Plate light (option) B36
    F1 Fuse ECU supply (7,5A) E9
    F2 Fuse Rear work light (optional) (15A) E34
    F3 Fuse Rear/roof screen wipers (7,5A) E40
    F4 Fuse Solenoid engine stop valve (10A) E44
    F5 Fuse Rotating beacon light (7,5A) E43
    F6 Fuse Wheel alignment (5A) E45
    F7 Fuse Overload safety (10A) E22
    F8 Fuse Reverser + transmission cut-off switch (15A) E18
    F9 Fuse Fault alarm/light (5A) E3
    F10 Fuse Alarm/brake (15A) E24
    F11 Fuse Boom work light (15A) E33
    F12 Fuse Flashing lights (10A) E28
    F13 Fuse Fan (30A) E28
    F14 Fuse Cigarette lighter (10A) E30/E47
    F15 Fuse Free (25A Max) E30
    F16 Fuse Air conditioning (option) (10A Max) E29

    80-02-M153EN (25/06/2009)
    H3
    MLT 742H T LSU Series 4-E3 Electrical schematic diagrams

    Components
    Item Type Designation Position on diagram
    F17 Fuse Free (15A Max) E31
    F18 Fuse Front work lights (optional) (15A) E33
    F19 Fuse Rear screen defrosting (optional) (15A max) E32
    F20 Fuse Air suspension seat (option) (10A) E31
    F21 Fuse Front windscreen wipers/washers (10A) E41
    F22 Fuse Free (15A Max) E40
    F23 Fuse Right hand side light/instrument panel (7,5A) C35
    F24 Fuse Left hand side light (7,5A) C37
    F25 Fuse Right-hand indicator light (7,5A) D26
    F26 Fuse Left-hand indicator light (7,5A) D26
    F27 Fuse Codes (15A) C37
    F28 Fuse Headlights (15A) C39
    F29 Fuse Warning/ceiling light (15A) E28
    F30 Fuse Stalk switch (25A) E37
    F31 Fuse Starter (20A) D2
    F32 Fuse Electro proportional modules (3A) E20
    F33 Fuse Diagnostic connector (1A) D10
    F40 Fuse Equipment (40A) C1
    F41 Fuse Equipment (40A) C2
    F42 Fuse Pre-heating (80A) C1
    F43 Fuse Alternator (80A) C2
    G1 G Battery B3
    G2 G Alternator B4
    H10 Indicator Warning lamp B27
    H11 Indicator Front wheel alignment light C45
    H14 Indicator Rear wheel alignment C45
    H15 Indicator Counter/rotations light B35
    H16 Indicator Cooland temperature light B35

    80
    H17 Indicator Diesel gauge light B34
    H19 Indicator Fan light B36
    H20 Indicator Slow speed indicator lamp (tortoise) B15
    H21 Indicator High speed indicator lamp (hare) B15
    H22 Indicator Clock light B34
    K0 Relay Air conditioning relay (option) A29/D29
    K1 Relay Joystick transmission cut-off reverse relay D46/A46
    K2 Relay Transmission cut-off relay D14/A18
    K3 Relay Reverse gear relay C15/A19
    K4 Relay Forward gear relay C14/A19
    K5 Relay Machine fault alarm D5
    K6 Relay Free (optional EVTdF) D46/A46
    K7 Relay Movement cut-off relay/(option) B22/D23
    K8 Relay Starter safety relay A17/C2
    K9 Relay Flashing/Warning unit B25
    K10 Relay Overload safety module C22
    K11 Relay Reversing light and buzzer/engine rotation direction Q13/A18
    K13 Relay Slow speed relay B16/D15

    (25/06/2009) 80-02-M153EN
    H4
    Electrical schematic diagrams MLT 742H T LSU Series 4-E3

    Components
    Item Type Designation Position on diagram
    K14 Relay High speed relay D15/B16
    K15 Relay Proportional joystick supply cut-off relay B3/D20
    K16 Relay Preheater relay B1/B2
    K17 Relay Module relay lights B5
    K18 Relay Transmission cut-off module D17
    M1 M Starter C2
    M2 M Front screenwiper B41
    M3 M Windscreen washer B40
    M4 M Roof wiper (option) B42
    M5 M Alarm B24
    M6 M Fan B28
    M7 M Reversing warning (optional) B14
    M8 M Cab rear screen wiper B41
    M9 M Diesel pump B45
    M10 M Side windscreen wiper B43
    M11 M Air seat compressor B31
    P1 P Hour meter/tachometer B4
    P2 P Module Fuel level B4
    P3 P Water temperature engine FUSES module B3
    R1 R Preheating plugs A1
    R2 R Fuel sensor C3
    R3 R Sensor and thermo-switch for engine coolant temperature C3
    R5 R Accelerator potentiometer (injection pump) B11
    R6 R Attachment proportional module resistance D20
    R7 R Telescoping proportional module resistance D19
    S1 S Key switch E2
    S2 S Forward/reverse shuttle control D19
    S3 S Engine oil pressure switch B6
    80

    S4 S Brake fluid B6
    S5 S Air filter clogging B7
    S6 S Front wheel alignment detector B45
    S7 S Hand brake switch B17/B9
    S8 S Front windscreen wiper and windscreen-washer switch D41
    S9 S Alarm control D24
    S10 S Wheel alignment switch D45
    S11 S Warning light switch E27
    S13a S Sidelight stalk E35
    S13b S Dip/main beam stalk E36
    S13c S Indicator light stalk switch E26
    S15 S Front/rear work light switch (option) D34
    S16 S Stop switch D24
    S18 S Boom work light switch (option) D33
    S19 S Rotating beacon switch C44
    S20 S Roof/rear screen wiper switch C43
    S21 S Fan switch D29

    80-02-M153EN (25/06/2009)
    H5
    MLT 742H T LSU Series 4-E3 Electrical schematic diagrams

    Components
    Item Type Designation Position on diagram
    S22 S Overload stress gauge E21
    S23 S Clogging hydraulic filter B7
    S24 S Tortoise/hare speed selector switch D16
    S25 S Accelerator switch (put into neutral) D18
    S26 S Maximum speed limiter switch (snail) C13
    S27 S Rear wheel alignment detector B46
    S28 S Rear windscreen de-froster switch (option) D32
    S29 S Front fog light switch (optional) C38
    S30 S Switch on brake pedal B4/D16
    S31 S Cold start switch B44
    S39 S Air seat switch C32
    S41 S Seat switch B18
    S42 S Movement cut-off deletion switch (option) D23
    V1 V Diode C6
    V2 V Diode (only for TUV) C33/D35
    V3 V Diode (LED) battery charge lamp D5
    V4 V Diode (LED) engine oil pressure lamp D6
    V5 V Diode (LED) engine coolant temperature lamp D7
    V6 V Diode (LED) air/oil clogging lamp D7
    V7 V Diode (LED) transmission oil pressure lamp D8
    V8 V Diode (LED) transmission oil temperature lamp D8
    V9 V Diode (LED) brake fluid lamp D6
    V10 V Diode (LED) brake lamp D9
    V11 V Diode (LED) flashing/warning light lamp B25
    V12 V Sidelight indicator LED B35
    V13 V Diode (LED) dipped lights light B38
    V14 V Diode (LED) headlights light B39
    V15 V Diode (LED) steering fault light C4
    Y1 Electrovalve Solenoid engine stop valve B44

    80
    Y2 Electrovalve Forward gear solenoid valve B14
    Y3 Electrovalve Reverse gear solenoid valve B15
    Y4 Electrovalve Cold start solenoid valve B44
    Y6 Electrovalve High speed solenoid valve B16
    Y7 Electrovalve Maximum speed limiter solenoid valve (snail) B13
    Y8 Electrovalve Hydraulic motor rotation direction solenoid valve B13
    Y9 Electrovalve Hydraulic pump proportional electrovalve A10
    Y10 Electrovalve Telescope proportional electrovalve B19
    Y11 Electrovalve Attachment proportional electrovalve B20
    Y14 Electrovalve Movement cut-off solenoid valve C23
    A Connector Fuse/relay panel (13 contact plug) X41
    B Connector Fuse/relay panel (13 contact plug) X40
    Change the Connector Fuse/relay panel (13 contact plug) X39
    seals
    D Connector Fuse/relay panel (6 contact plug) X37
    E Connector Fuse/relay panel (8 contact plug)
    F1 Connector ECU supply (7,5A)
    G Connector Fuse/relay panel (21 contact plug) X44

    (25/06/2009) 80-02-M153EN
    H6
    Electrical schematic diagrams MLT 742H T LSU Series 4-E3

    Components
    Item Type Designation Position on diagram
    H Connector Fuse/relay panel (5 contact plug) X42
    I Connector Fuse/relay panel (7 contact plug) X38
    J Connector Relay/fuse panel (8 contact plug + 2 contact plug) X45
    K Connector K1 X6 relay option provision
    L Connector K0 X5 relay option provision
    M Connector Provision option (8 contact plug + 1 contact plug) X4
    N Connector Engine box X24
    O Connector Rear plug option pre-wiring (8 contact plug) X19
    P Connector Stalk switch
    Q Connector Heating ventilation X15B
    R Connector Option air conditioning X15
    S Connector Cab X26
    T Connector Front windscreen wiper X77
    U Connector Strain gauge
    V Connector Fault finding plug
    X Connector Adaptation TUV X2
    Z Connector 16 way plug (PCB Dashboard)
    AA Connector Car radio X53-X27
    AB Connector Windscreen wiper stalk switch connector (9 ways + 2 ways) X79-
    X80
    AC Connector Digicode connector X78
    AD Connector K6 relay option pre-wiring X7
    80

    80-02-M153EN (25/06/2009)
    H7
    Electrical schematic diagrams
    MLT 742H T LSU Series 4-E3

    E F1 E
    S1 F9 Fus.Therm. 2A E Z
    r
    G
    J J J J K5
    I I I OP
    E Z 155
    F33
    64 63
    30 30 17 17 50 19 19 54 15 58
    65 66 67 68 Z M r r V
    92 V3 V4 V9 V6 V5 V8 V7 V10 V
    D Z Z Z Z Z Z Z V D
    82
    B B B V
    16 12 13 7 F31 6 F E F E E F E E
    N N N N V
    8 6 3 11 bl g o n vt v V
    15 N 81 142 Z V1 V1 V1 V1 V1 V1 V1 V1 m n
    B 62 r r r r/n n vt o vi
    F40 F41 K8 I B I I I I I A1
    C 21 41 42 33 17 51 50 52 C
    19
    R3 R2 V15 V1
    17 8

    B n Z ep18
    N o N N 3,5s 45

    F42 F43 14
    12
    M1 21 152
    V1 V1 V1 16 V1 V1
    N 17
    24 7
    90 223
    B S7 1 27 31 47 46 49 2
    29 20
    G1 G N N 18 24 13 55 23 g

    K16 26 25
    N
    184
    P1 P r r jvt jvt
    B K16 P N P
    113 m vt r j B
    P3 P2 N K17
    224 ep2

    27
    28 22 P
    1
    265
    S3 S4 S5 9 S23 258
    5 14 15 4
    K15 73
    10 91
    266 K17
    NNNN 265
    141
    S30 G2 56 ep7
    R5
    R1 R1 R1 R1 10 11 22 225
    256
    140
    91
    72
    r/n
    205

    Y9
    69 J bc F jvt
    jvt
    A A

    1 2 3 4 5 6 7 8 9 10 11

    + perm
    + apc

    E E
    G F8
    151

    36 41 42 F32
    H
    259
    35 189
    S30 S25

    80
    166

    D
    K11 K2 K14 139 268 269 ep4
    R7 R6 K15 D
    S2
    H H 187 202
    S24 241 242
    215 212 K13 K18 R F j
    S26 61
    PCB
    K4 K3 L R B4 B2

    ep10 G G
    177
    186 234
    B5 B1 A2
    ep1
    C 170 133 ep21 229 5 ep25
    185 37
    236
    B3
    39
    C
    213
    174
    230 ep23 ep26 ep29
    134
    132
    183B 182B 123 122 239 247 207B 222B 206B
    jvt
    AC B7 B6 AC 210
    171 173
    172
    O AC 203 60
    AC 232 175 167 112
    101
    168 169
    ep16 217
    Y7 Y8 E20 E22 M7 Y2 Y3 H20 H21 Y6 K14 K13 226 260
    183A 182A 207A 222A 206A S7 S41 40
    X
    ep20 ep27 240 ep28
    230
    134
    ep24
    34 265 H H H 233 231

    B 44 124 125 237 261


    132 ep26 266 B
    ep22 ep12 ep7
    240
    146 227 ro n
    ep2
    38 2 205
    ep28 Y10209 ep17
    Y11228
    258 261
    ep7
    205
    K8 K2 K11 K3 K4 129

    A A

    12 13 14 15 16 17 18 19 20 21

    (25/06/2009) 80-02-M153EN
    H8
    Electrical schematic diagrams
    MLT 742H T LSU Series 4-E3

    J
    j J
    j
    r
    E F7 F10 P S13c o E
    S11 m F29 F12 F13 F16 F14 F15 F17
    AC
    S22 G G P B J r D v 196 A
    84
    163 57 P P Q A 137 G L
    m bc vt j g g n S21 160 159 211
    D K7 M S16 o m n K0 D
    128 75 g
    S42 S9 G
    UUUUUU
    vt 4
    ep15
    F25 F26 Q G Q D D D D M M
    G G P D
    g n
    218
    A 179
    153 165 190 191 154
    204
    r g J v bl n C C C AC
    C 79 30 188 ep16 235 116 117 C 105 R C
    264A
    3 AC r RR L L
    115
    ep9 ep14
    E21
    I O Q L
    K10 Y14 121 108 120 51 216 180
    264B
    E5 E6 K9 E E1 E2 E3
    ep19 E4 H10
    31
    170 181 150 124 125
    jvt ro 51 M6 164 149
    248 125 111 250 124
    B 230 ep12
    Z ep12 ep2 ep12 B
    134
    ep2
    112 O O S N G
    132 258 101 2 V11 2 258 2 83

    Z K0
    K7 M5 jvt
    jvt
    jvt
    A A

    21 22 23 24 25 26 27 28 29 30 31

    E P F30 E
    F20 F19 F11 F18 F2 o F22
    S13a S13b
    A A B A A
    135 162 86 88

    S S S S P P P
    80

    SWF 521 008 SWF 521 054


    158 + SWF 521 110 +
    SWF 596 390 + bl j A bc B
    D SWF 596 473 SWF 596 151
    D
    S28 5 6
    S18 3 4 9
    S15 156
    5 9 9
    201
    V2 143 M
    M 1 0
    10
    1 0
    1 7 2 8 10 1 7 2 8 10 208
    1
    V2
    77
    S29
    163 S V2
    S39 F23 F24 F27 F28
    Dégivrage
    C vitre arrière 102
    S C C C C C C C F C C F
    C
    89 114
    178 127 126 219
    bl j
    ep3
    119 136 1 144
    M ep13
    ep9
    ep8

    E25 E26 E17 E18 E16 E15 H20 H17 H16 H15a H15b
    245 244 246 Q 107 249 118 50 52 109 130 255 256 145 53 110 bc
    262 M11 180 141 72 220 70 Z
    B Z O Z Z B
    ep2
    S S S S S S N E7 E27 H19 E8 O E9 E10 E11 E12 E23 E24 E13 111E14
    258 140
    V12 125 ep12 238 Q 111ep2 124 111 V13 124 ep12 125 V14
    199 200 106 201 9 91 ep12 ep2 ep2
    Z 2 83 258 2 54 258 Z 2 54 258 Z

    A A

    31 32 33 34 35 36 37 38 39 40

    80-02-M153EN (25/06/2009)
    H9
    Electrical schematic diagrams
    MLT 742H T LSU Series 4-E3

    E F3 F21 F5 F4 F6 F14 E
    K AD
    A B A AA
    A B B
    85 80 87 198 197
    58
    251
    AB AB S 214 76
    S10
    G G
    252
    D

    EG Latéral
    D AA D

    EG Toit
    SWF 521 243 SWF 521 005
    S8 +
    SWF 596 307
    +
    SWF 596 628
    AA
    97 01 0 1 0 2 3 74 8 9 AC 257
    ep5 K1 K6 + +
    157 R
    F 1 5 2 6 10
    1 0
    5 9 AC 32
    G L
    S20 -
    1 10 S19 131 46 71 29 G G G 98 100

    130
    H14 A3 AA
    H11 194 195 193 192 Tempo
    C AB AB AB AB AB 20 C
    AB AB AB AD 253 S40
    N M 48 27
    K K AD
    59 99 94 95 78 96 103 104 E19
    S 2
    ep1 mot
    K AD 254
    R8
    Allume
    T TTT AA cigare
    M8 2 Svit 1 M4 M10 2 30 25 26
    147 148
    AA
    4 2
    S 4 4 2 4 vit

    S27
    B
    raz
    +perm vit 1
    2 M raz +perm raz +perm vit 1
    raz +perm
    2
    1
    LAT S6 B
    T
    M M TOIT M
    3 - AV 3 -
    AR
    3 - 3 - 47 28 G G
    M3 M2
    1 1 1 1
    S31 ep2 ep7

    43 T S S 258 205 101


    56 93 199 200
    Y4 Y1 M9 K1 K6

    80
    A 18 19 A

    40 41 42 43 44 45 46 47 48

    (25/06/2009) 80-02-M153EN
    H10
    Electrical schematic diagrams
    MLT 742H T LSU Series 4-E3
    80

    80-02-M153EN (25/06/2009)
    I1
    MT 1033H L Electrical schematic diagrams

    – Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I2
    – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .I7

    80

    (17/11/2008) 80-02-M153EN
    I2
    Electrical schematic diagrams MT 1033H L

    Components
    Item Type Designation Position on diagram
    E1 E Rear right hand indicator light B35
    E2 E Front right-hand indicator light B35
    E3 E Rear left-hand indicator light B36
    E4 E Front left-hand indicator light B36
    E5 E Left hand brake light B34
    E6 E Right hand brake light B34
    E7 E Rear right hand side light B44
    E8 E Front right hand side light B44
    E9 E Rear left hand side light B45
    E10 E Front left hand side light B45
    E11 E Front left hand dipped headlight B45
    E12 E Front right hand dipped headlight B46
    E13 E Front left-hand headlight B47
    E14 E Front right-hand headlight B47
    E15 E Rear right-hand working light (option) B42
    E16 E Rear left-hand working light (option) B41
    E17 E Front left-hand working light (option) B41
    E18 E Front right-hand working light (option) B41
    E19 E Rotating beacon light B13
    E20 E Left-hand reverse light (option) B22
    E21 E Roof light C37
    E22 E Right-hand reverse light (option) B22
    E23 E Rear left-hand fog light (option) B46
    E24 E Rear right-hand fog light (option) B46
    E25 E Head jib left work light B40
    E26 E Head jib right work light B40
    E27 E License Plate light (option)
    F1 Fuse Tilt safety (7,5A) E49
    80

    F2 Fuse Rear work light (optional) (15A) E42


    F3 Fuse Rear/roof screen wipers (7,5A) E10
    F4 Fuse Solenoid engine stop valve (10A) E14
    F5 Fuse Rotating beacon light (7,5A) E14
    F6 Fuse Wheel alignment (5A) E16
    F7 Fuse Overload safety (10A) E32
    F8 Fuse Forward/reverse/neutral transmission (15A) E25
    F9 Fuse Fault alarm/light (5A) E4
    F10 Fuse Alarm/brake (15A) E33
    F11 Fuse Boom work lights (15A max) E40
    F12 Fuse Flashing lights (10A) E37
    F13 Fuse Fan (30A) E38
    F14 Fuse Free (25A Max) E17
    F15 Fuse Free (25A Max) E17
    F16 Fuse Air conditioning (option) (10A Max) E39
    F17 Fuse Free (15A Max) E18
    F18 Fuse Front work lights (optional) (15A) E41
    F19 Fuse Rear screen defrosting (optional) (15A max) E40

    80-02-M153EN (17/11/2008)
    I3
    MT 1033H L Electrical schematic diagrams

    Components
    Item Type Designation Position on diagram
    F20 Fuse Pneumatic seat (10A Max) E18
    F21 Fuse Front windscreen wipers/washers (10A) E11
    F22 Fuse Boom suspension (option) (15A Max) E19
    F23 Fuse Right side light/instrument panel (7,5A) C43
    F24 Fuse Left hand side light (7,5A) C45
    F25 Fuse Right-hand indicator light (7,5A) C47
    F26 Fuse Left-hand indicator light (7,5A) E37
    F27 Fuse Codes (15A) C45
    F28 Fuse Headlights (15A) C47
    F29 Fuse Warning/ceiling light (15A) E37
    F30 Fuse Stalk switch (25A) E45
    F31 Fuse Starter (20A) D2
    F40 Fuse Equipment (40A) C1
    F41 Fuse Equipment (40A) C2
    F42 Fuse Pre-heating (80A) C1
    F43 Fuse Alternator (80A) C2
    G1 G Battery C3
    G2 G Alternator B5
    H10 Indicator Warning lamp B37
    H11 Indicator Front wheel alignment light C16
    H14 Indicator Rear wheel alignment light C16
    H15 Indicator Counter/rotations light B43
    H16 Indicator Cooland temperature light B43
    H17 Indicator Diesel gauge indicator light FUSES B42
    H19 Indicator Fan light B44
    H20 Indicator Slow speed indicator lamp (tortoise) B23
    H21 Indicator High speed indicator lamp (hare) B23
    H22 Indicator Clock light B42

    80
    K0 Relay Air conditioning relay (option) D39/B39
    K1 Relay Free (option) D48/A48
    K2 Relay Transmission cut-off relay D23/B26
    K3 Relay Reverse gear relay C23/B26
    K4 Relay Forward gear relay C23/B25
    K5 Relay Machine fault alarm D5
    K6 Relay Free (option) D48/A48
    K7 Relay Movement cut-off relay/(option) B32/D33
    K7a Relay Forced movement switch relay C32/D32
    K8 Relay Starter safety relay C2/B25
    K9 Relay Flashing/Warning unit C34
    K10 Relay Overload safety module A31
    K11 Relay Reversing lights relay and buzzer/motor direction D21/B26
    K12 Relay K3 - K11 power supply D26/B26
    K13 Relay Slow speed relay C23/B25
    K14 Relay Fast speed relay D23/B24
    K16 Relay Preheater relay B1/B2
    K17 Relay Module relay lights B6

    (17/11/2008) 80-02-M153EN
    I4
    Electrical schematic diagrams MT 1033H L

    Components
    Item Type Designation Position on diagram
    K18 Relay Transmission cut-off module D27
    M1 M Starter C2
    M2 M Front screenwiper B11
    M3 M Windscreen washer B10
    M4 M Roof wiper (option) B12
    M5 M Alarm B33
    M6 M Fan C38
    M7 M Reverse gear alarm B22
    M8 M Rear cab screen wiper B12
    M9 M Diesel pump B15
    M10 M Side windscreen wiper B13
    M11 M Pneumatic seat compressor B18
    P1 P Hour meter module B6
    P2 P Module Fuel level B4
    P3 P Engine coolant temperature module B4
    R1 R Preheating plugs A1
    R2 R Fuel sensor C4
    R3 R Sensor and thermo-switch for engine coolant temperature C4
    S1 S Key switch E3
    S2 S Reverse/forward gear shift D25
    S3 S Engine oil pressure switch B7
    S4 S Brake fluid B7
    S5 S Air filter clogging B8
    S6 S Front wheel alignment detector B16
    S7 S Hand brake switch B9/C27
    S8 S Front windscreen wiper and windscreen-washer switch D11
    S9 S Alarm control D33
    S10 S Wheel alignment switch D16
    80

    S11 S Warning light switch D36


    S12 S Transmission oil pressure
    S13a S Sidelight stalk E43
    S13b S Dip/main beam stalk E44
    S13c S Indicator light stalk switch E35
    S14 S Free
    S15 S Front/rear working light switch (option) D42
    S16 S Stop switch D34
    S17 S Free
    S18 S Working lights on boom switch (option) D41
    S19 S Rotating beacon switch C14
    S20 S Rear windscreen wiper/roof switch C13
    S21 S Fan switch D38
    S22 S Overload stress gauge E31
    S23 S Clogging hydraulic filter B8
    S24 S Tortoise/hare speed selector switch C24
    S25 S Accelerator switch (put into neutral) D28

    80-02-M153EN (17/11/2008)
    I5
    MT 1033H L Electrical schematic diagrams

    Components
    Item Type Designation Position on diagram
    S26 S Maximum speed limiter switch (snail) C21
    S27 S Rear wheel alignment detector B16
    S28 S Rear windscreen de-froster switch (option) D40
    S29 S Front fog light switch (optional) C46
    S30 S Steering pressure B5
    S31 S Cold start switch B14
    S32 S Boom angular position switch D48
    S33 S Switch on brake pedal D24
    S35 S Transmission cut-off relay D29
    S36 S Switch on seat C28
    S39 S Pneumatic seat switch C18
    S42 S Movement cut-off override switch B32
    S43 S Retracted telescope switch D31
    S44 S Telescope retraction switch D32
    S45 S Deflation/dump switch C32
    S46 S Boom lowering switch C32
    S47 S Attachment switch C32
    V1 V Diode D6
    V2 V Diode (only for TUV) C43
    V3 V Diode (LED) battery charge lamp D6
    V4 V Diode (LED) engine oil pressure lamp D7
    V5 V engine coolant temperature LED D8
    V6 V Diode (LED) air/oil clogging lamp D8
    V7 V Diode (LED) transmission oil pressure lamp D9
    V8 V Diode (LED) transmission oil temperature lamp D9
    V9 V Diode (LED) brake fluid lamp D7
    V10 V Diode (LED) brake lamp D10
    V11 V Diode (LED) flashing/warning light lamp B34
    V12 V Sidelight indicator LED B43

    80
    V13 V Diode (LED) dipped lights light B46
    V14 V Diode (LED) headlights light B47
    V15 V Diode (LED) steering fault light C5
    Y1 Electrovalve Engine stop electrovalve B15
    Y2 Electrovalve Forward gear solenoid valve B23
    Y3 Electrovalve Reverse gear solenoid valve B23
    Y4 Electrovalve Cold start solenoid valve B14
    Y5 Electrovalve Movement safety solenoid valve B48
    Y6 Electrovalve High speed solenoid valve B24
    Y7 Electrovalve Maximum speed limiter solenoid valve (snail) B21
    Y8 Electrovalve Hydraulic motor rotation direction solenoid valve B21
    Y9 Electrovalve Movement cut-off electrovalve (option) C33
    A Connector Fuse/relay panel (13 contact plug)
    B Connector Fuse/relay panel (13 contact plug)
    Change the Connector Fuse/relay panel (13 contact plug)
    seals
    D Connector Fuse/relay panel (6 contact plug)
    E Connector Fuse/relay panel (8 contact plug)

    (17/11/2008) 80-02-M153EN
    I6
    Electrical schematic diagrams MT 1033H L

    Components
    Item Type Designation Position on diagram
    F Connector Fuse/relay panel (8 contact plug)
    G Connector Fuse/relay panel (21 contact plug)
    H Connector Fuse/relay panel (5 contact plug)
    I Connector Fuse/relay panel (7 contact plug)
    J Connector Fuse/relay panel (8 contact plug + 2 contact plug)
    K Connector K1 predisposition relay option
    L Connector K0 predisposition relay option
    M Connector Option provisions (8 contact plug + 1 contact plug)
    N Connector Engine box
    O Connector Rear plug provision option (8 contact plug)
    P Connector Stalk switch
    Q Connector Ventilation heating
    R Connector Option air conditioning
    S Connector Cab
    T Connector Front screenwiper
    U Connector Strain gauge
    Z Connector 16 way plug (PCB Dashboard)
    AA Connector Car radio
    AB Connector Windscreen stalk switch connector (9 ways + 2 ways)
    AC Connector Digicode connector
    80

    80-02-M153EN (17/11/2008)
    I7
    Electrical schematic diagrams
    MT 1033H L

    J
    S1 F9 Fus.Therm. 2A E Z
    E E
    J J J J
    B B B E Z
    30 30 17 17 50 19 19 54 15 58 I I I OP 254
    118 118 119 119 119 119 Z K5
    141 Z V3 V4 V9 V6 V5 V8 V7 V10
    130 129 204 AD Z Z Z Z Z Z Z
    D 12 21 12 21 F31 11 F E F E E F E E D
    N N N N
    8 6 11 3 N bl g o n vt v
    23
    V1 V1 V1 V1 V1 V1 V1 V1 m n
    B
    R3 R2 V15
    F40 F41 K8 Z I B I I I I I
    C n 24 7 N N N C
    B N N V1 3,5s
    75

    F42 F43 22 12 M1 n M 26 95 24 13 28 AB
    N 17
    32 31
    25 263 139 V1 V1 V1 V1 V1
    29
    20 G1 N AD AD B
    K16 P3 121
    P2 30
    1 116
    203 13 23
    21 121 P 10 N P1 338 339
    P P P P
    B 27
    K16 22
    202
    S30 G2 S7 B
    28 5 14 15 4 S3 S4 S5 S23
    N N N N AD 121 121
    21 K17 K17 14
    R1 R1 R1 R1 15 20 15 340 140 192 192
    jvt
    173

    120
    18
    F jvt
    J 19
    A A

    1 2 3 4 5 6 7 8 9 10

    ) + Perm
    + Apc

    E E
    F3 F21 F5 F4 F6 F14 F15 F17 F20 F22

    A B A B B A B J AA
    133 128 135 98 233

    AB AB S M

    80
    122
    S10 A A
    D
    A A 383 382
    D
    232 231 230 228
    EG Lateral

    362 229
    SWF 521 243 SWF 521 005
    EG Toitl

    S8
    +
    SWF 596 307
    +
    SWF 596 628 AC AA
    0 1 0 1 0 2 3 7 4 8 9 5 9 AA
    AC ++
    F 1 5 2 6 10 R
    S20
    1 0
    27 M 365
    M
    1 10 S19 M - L
    C D D D D AC M A2 AA C
    82 84 36 34
    AB AB AB AB AB
    157
    N M AA
    AB AB H11
    150 149 148 153 2
    S39
    385 384
    99 152 147 152
    S E19 S6 H14 S27
    121

    T M8 S M10 30 25 26
    T T T M4
    B 4
    +perm vit
    2
    1 S 4
    +perm
    2
    vit 1
    4
    +perm
    2
    vit 1
    4 vit 2
    +perm 2 1
    105
    J AA B
    raz 2 raz
    AR raz
    TOIT raz
    LAT
    3
    M
    -
    AV
    3
    M
    -
    3
    M
    - 3
    M
    - T 196
    195
    83 35
    AC
    M3 M2
    1 1 1 1
    S31 M
    73
    96
    T S 367
    146 289 Y4 Y1 M9 M11

    A A

    10 11 12 13 14 15 16 17 18 19 20

    (17/11/2008) 80-02-M153EN
    I8
    Electrical schematic diagrams
    MT 1033H L

    E F8 E

    65 330
    103
    G 306 359 K18 AC AC
    305
    248
    B4 B2 363 S35
    B1
    B5
    D K11 K2 B3 D
    S33 S2 PCB
    H H B7 B6 S25
    66 K14 108
    223
    R F K12
    333 256 216 271
    S26 S24 PCB
    57
    S7 S36
    C K4 K3 K13 L R
    260
    AC 345
    C
    361
    O AC 257 255
    245
    194
    183 182 G G 224 253 307 360 252

    123
    251
    H H H 344 343
    378 197 249 191
    B 198 74 85
    E20 E22 56 5 247 250
    G B
    M7
    Y7 264 Y8 184 185 159 Y2 54 Y3 H20 H21 Y6 K2
    262 261 198
    55 K14
    192
    K13
    192
    K4 K8 K3 192
    K12 192
    K11

    A A

    20 21 22 23 24 25 26 27 28 29 30

    J J
    ) + Perm
    + Apc

    E F7 F10 P F29 F12 F13 F16 E


    S13c
    m o j r v
    S22 G P B D
    235 vt 132
    r 97 P P A 201 G
    r S11 Q
    S43
    80

    D M S16 o m g n S21 K0 D
    D
    K7a K7 S9 n 366
    S44 vt AC Q G G Q
    m bc vt j g
    127
    G g
    P A 155
    S45 o v F25 F26 225 239 226

    158
    C v g R R R C
    n
    S46 K7a Y9 S M6
    176 E21
    C C C C Q
    UUUUUU o 154 Q
    S47 j/v I K9 175 3

    n 4 177 E 181 163 180 87


    r 238

    O jvt ro O O
    B r g j v bl n G j/v j/v
    220
    G B
    o E6 Z
    37
    r
    I 0 II 1 7 2 8 10 E5 O V11 E1 E2 O E3 E4 S N 131
    184 184 90
    K7 S42 M5 185 185 166 H10 348 9 K0
    K10 41
    3 6 9
    2 Z 2
    jvt

    A A

    30 31 32 33 34 35 36 37 38 39 40

    80-02-M153EN (17/11/2008)
    I9
    Electrical schematic diagrams
    MT 1033H L

    ) + Perm
    + Apc

    E P E
    F19 F11 F18 F2 o F1
    S13a S13b F30 J K
    A B A A
    287 286
    A
    199 234 134 136

    S S S S P P P
    SWF 521 008 SWF 521 054
    + SWF 521 110
    D + + bl j 259
    D
    9
    SWF 596 390
    SWF 596 473 SWF 596 151 A G G
    5
    S28 5 6 9 S18 3 4 9 S15 205 bc
    1 0
    1 0 1 7 201 1 7 10 V2 K6 K1 S32
    1 10 2 8 10 2 8
    313
    122
    S29
    S V2 G
    V2 F23 F24 F27 F28 G G G
    C C
    283 284 281 282
    387 S C C C C C C C F C C F
    138 bl 174 162 1 86 88 164 195 206 207 89 165 K
    156 187 186 336 179 200 J J K
    Q 178 J K
    Dégivrage O O
    vitre arrière j bc
    E26 E25 E17 E18 E16 E15 H22 H17 H16 H16B H15 F E7 H19 E8 E9 E10 E11 E12 E23 E24 E13 E14 217 218 258
    B Q B
    203 121
    Z Z Z
    S
    121 121
    V12 185 131 166 184 90 166
    V13 184 185 90 166
    V14 G G
    202
    386 AD O O Y5
    S S S S S S 140
    Z 2
    Z 2
    Z K6 K1
    265

    80
    A A

    39 40 41 42 43 44 45 46 47 48 49

    (17/11/2008) 80-02-M153EN
    I10
    Electrical schematic diagrams
    MT 1033H L
    80

    80-02-M153EN (17/11/2008)
    ELECTRICAL COMPONENTS LOCATION

    pages

    120 LSU wiring layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3


    – 120 PS engine wiring harness key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A2
    – 120 PS engine wiring layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3
    – ECM components harness key (120 LSU) . . . . . . . . . . . . . . . . . . . . . . . . . . . A4
    – ECM wiring harness components diagram (120 LSU) . . . . . . . . . . . . . . . . . . . A4

    LOCATIONS: 2D AND 3D VIEW


    – MT 1030 ST Series 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
    – Series 4 and series D. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C1
    – Series 5 et series E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1

    80

    (11/05/2011) 80-03-M153EN
    A2
    Electrical components location

    120 LSU engine wiring harness key

    Components
    Item Type Designation
    X1 Connector Main harness connections
    X2 Connector Accelerator (MCS module)
    X3 Connector Resistance
    X4 Connector ECM Engine
    X5 Connector Fuel gauge
    X6 Connector Air filter clogging
    X7 Connector Preheat
    X8 Connector Weight
    X9 Connector Water in diesel indicator
    X10 Connector ECM fuse
    X11 Connector Preheating relay
    X12 Connector Grey power fuse (80A)
    X13 Connector Blue Power fuse (40A)
    X14 Connector Clock earth
    X15 Connector CAN
    B+ Connector Alternator
    D+ Connector Alternator
    M Connector Starter
    80

    80-03-M153EN (11/05/2011)
    A3
    Electrical components location

    120 LSU wiring layout

    180°

    X4
    X5
    X3

    X6

    X2 (MCS)

    B+ D+
    X7
    X15 (CAN)
    X1
    M

    X8 80

    X10
    X11
    X12 (80A) X14 X9
    X13 (40A)

    (11/05/2011) 80-03-M153EN
    A4
    Electrical components location

    ECM components harness key (120 LSU)

    Components
    Item Type Designation Assembly
    B7 B Air intake pressure sensor i.c. engine
    B8 B Fuel pressure sensor i.c. engine
    B9 B Primary speed sensor i.c. engine
    B10 B Secondary speed sensor i.c. engine
    B11 B Oil pressure sensor i.c. engine
    S24 S Air intake temperature sensor i.c. engine
    S32 S Coolant liquid temperature sensor i.c. engine
    Y16 Electrovalve Electronic injector 1 i.c. engine
    Y17 Electrovalve Electronic injector 2 i.c. engine
    Y18 Electrovalve Electronic injector 3 i.c. engine
    Y19 Electrovalve Electronic injector 4 i.c. engine
    Y20 Electrovalve Solenoid of the injection pump i.c. engine
    Y21 Electrovalve Discharge electronic valve i.c. engine
    W Connector ECM connector diagnostic connector i.c. engine

    ECM wiring harness components diagram (120 LSU)


    Y21

    Y16 Y17 Y18 Y19

    Y20

    B10
    80

    B9

    B7

    B8
    J2
    B11

    S24

    Connecteur W S32

    80-03-M153EN (11/05/2011)
    B1
    Electrical components location

    COMPONENT LOCATIONS 2D AND 3D VIEWS

    Pages

    – MT 1030 ST Series 4
    2D locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B2
    3D locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B4

    80

    (23/05/2011) 80-03-M153EN
    B2
    Electrical components location

    WIRING DIAGRAM KEY


    MT 1030 ST S.4--E.3
    Item Designation Item Designation
    1 Relay and fuse holder plate 36 Strain gauge
    10 Complete left front headlight 37 Complete right rear light
    11 Complete left front headlight 38 Diode
    12 Complete right front headlight 39 Harness
    13 Complete right front headlight 40 Hand brake switch
    14 Alarm 41 Complete left rear light
    15 Hazard warning light switch 42 De-mister switch
    16 Rotating beacon switch 43 Indicator lamp
    17 Rear work lamp switch 44 Main harness
    18 Rear work lamp switch 45 M8 C05 ZN.C nut
    19 Fog light switch 46 M8 ZN nut
    20 Wheel alignment switch 47 Clogged oil filter indicator
    21 Transmission cut-off switch 48 Transmission oil pressure switch
    22 Roof screenwiper switch 49 Oil temperature sensor
    23 Clock 50 Electrical control valve
    24 Key switch 51 Relay
    25 Switch 52 Safety switch
    26 Fuel gauge 53 Buzzer
    27 Water temperature indicator 54 Safety valve block
    28 Hour meter 55 Safety valve block
    29 Brake fluid tank 56 Transmission cut-off module
    30 Stop switch 58 Shunt
    31 Transmission cut-off switch 59 Windscreen wiper motor
    32 Windscreen washer reservoir 60 Sensor
    33 Safety panel 61 Sensor
    34 Boom pre-wiring switch 62 Windscreen wiper switch
    35 Forced operation switch
    80

    80-03-M153EN (23/05/2011)
    B3
    Electrical components location
    ELECTRIC CIRCUIT

    MT 1030 ST S.4-E3

    nC
    48 jvt32
    jvtM
    oB
    jvt
    blC
    jvtM
    4 5
    6

    bcC 3 2 1

    jC
    29
    jvtM roG 2

    jvt50
    32 31 bl/nB 1
    4
    5 3
    51 23
    BP 203 50 49 7 1
    blB
    jvtM jvtL
    blP

    -
    41 Ep 1
    mI viG r41

    +
    rA
    mP - +
    rK
    nV vtB r26
    roV
    oK
    r/nI
    ro62
    g58
    m40
    4 8
    jvt29 o21 mT 30 bl/s27

    56
    vtP 3 n62 mJ r23
    jvtM
    rP
    oV
    A gG
    jH
    nN
    2
    1 5
    jvt27
    jvt26

    9
    rB

    +
    gV

    12
    o41

    6
    oP
    26 10

    3
    o53 jvt26

    -
    g58
    bl/s27
    (U.K)11
    jP mL

    S
    vt23
    jvt50 jvt47 13
    r19 6 r/nL
    oK jvt54 jvt56 jvt28 jvt37 jvt40 jvt29 jvt12 jvt19 jvtR jvtL jvt21 jvtQ jvtP jvtL jvtP
    bl27

    8
    4 3 jvt61 jvtL jvt51 jvt50 jvt53 jvtK jvt10 jvt59 jvtO jvtS jvtJ jvtP jvtP jvt60 jvtL g58
    bl blB
    5 1 2
    7 1 r/nV

    8
    jvtM

    7
    6 7
    oEp1 r20 jvtM

    5
    11 CA 93 1 28

    10
    ro62 oK1 jvt27

    00000000
    r30 jvtK blK

    RPM x 100
    blV

    15
    rK1
    nK r/n19 oEp1
    53 45 bl

    6
    vtV

    5
    bck1
    M

    20
    10 21

    30
    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 28 F29

    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12

    25
    7.5A
    viS

    K7
    nk1

    46
    A

    5
    viL vtk0
    40 B
    7.5A
    bl/n51 7.5A
    jS
    mk0

    K5
    K8
    7.5A rB
    mR

    +
    r26 10A 5A
    bl/sC
    10A rR
    27
    B
    vt30 7.5A 15A

    -
    gG

    -
    j39

    13 7.5A 5A
    r27

    K9
    jvt28

    K2 K3 K4
    rok0

    K6
    m39

    7.5A 15A

    +
    14 bl28 roL

    S
    mP 7.5A g58

    52

    K0 K1
    C 15A 10A jvt26
    o29
    47
    oV

    F13 F14 F15


    G
    15A 30A
    bl28 13 6 15A r21 bl/s28
    39 E G

    F30
    4 1
    blL 25A viA

    1
    bl/s26
    60 bl51 jK6
    3

    21
    8
    D F

    7
    59

    1
    7 1 H I ro50 jvt27
    j52 jvtM m56

    5
    n33

    1
    8
    6
    m52 n/sI rN blK jvtM 1
    bl10 nK 4
    gI
    D r33 jS bl62

    6
    gK

    1
    1 2 3 jS
    I
    jvt50 jV 2
    rO g12 n62
    g58 rR blk6 jL 5
    r40 j12
    N
    7 jL
    rH j10 vik6 bl62 6 3
    n56 n10
    bc10
    C H vtL r/n49 gL g47
    vt14 n/s40 m48 nL
    1 rK6

    vt50 jL
    bc
    bc62

    nK 1 5
    n jL
    bl55 m20 n43 bc12
    rS
    g58 jvtM bl/bcK j56 g58 roO nO rN
    oL
    bl/bc12
    rS
    bl/s28
    viS viG jG nG oG nA roA vtB jG oA

    44 rS
    rS
    24
    blG

    2
    rG bcG rG

    2
    gA g58 oG blB r/n28

    1 1 1 2 3
    3 4 3 4
    4 5 6

    V
    7 8 9

    K6 K1

    80
    g58 j24 viB j24 ro27 nI j24 gI vtI jvt23 10 DA 330
    g58
    6 BB 184 16
    34
    rN roH jvtM jvtM
    blB jvtM jvtM m26 j24 r/n28 o24 jvtM jvtM g58 nH m21 m31
    r/n41
    m31 r24 j24 j28 r24
    vi24 r/n37

    19

    9
    61

    1
    viB r24 j24 jvtM r24 rA

    2
    10
    9

    1
    1 r

    2
    10
    19 8 9 1
    jvtM

    9
    17
    18 7 2

    1
    10

    35

    2
    1
    jvt20
    14

    10
    17 6 1 3 11
    16 5 4
    15 14
    12

    O J T
    25
    13

    1
    6 2

    7 3
    5 1

    8 4

    2
    10
    mG jvtM

    2
    S

    10
    rG rD bl/bcK

    1
    oK r/n19 gK

    2
    10
    bl/bcK jvtM rK

    43 18
    8
    5

    E
    n/s61
    2

    3
    1

    F
    7 6

    1
    m20 n/s43
    R jvt20 m61

    2
    B A

    10
    2 1 5 D A vtI
    20
    3 4
    jvt m60 jvtM
    vt/nY r/nY rA jvtM jvtM oA mA j62 vtQ vtP jvtM C B r
    C rB
    11 AA 1279
    42
    vtY viY jA m62 jvtM vtA bl10 mB vt62 o
    37
    n60

    9
    vi

    1
    jvt43

    2
    10
    Q jvt19
    12

    9
    1 2

    11 AA 1279

    1
    8

    2
    10
    1 2
    1 9
    o31

    15 (U.K)13
    3 4

    10 17 viX vtX
    rG

    mJ
    r 21 22
    X P gG

    9
    r/nX

    9
    9
    vt/nX

    1
    7

    1
    jvtM

    2
    8

    10

    10
    10
    gV jvt33
    1

    gD Y OPTION
    8

    12 1 1 12

    36 gM
    g39
    11 2
    10 3
    2 11
    blC n41 gC bl/bcR o37 jvt41 o50 r37
    bl41 nC g37 bl/bcC oEp1 nG r30 jvtM o jvtM
    2
    OPCION
    58
    3 10

    33
    bl/bc37 jvt55 3
    bl59 mP roB bl59 n59 g56 9 4 4 9 bl55
    1 OPZIONALE
    bc59 roA vtP n32 jP gA
    gO
    8
    7
    5
    6
    5
    6
    8
    7
    1

    7
    2

    8
    3

    9
    o
    38 3 4
    54
    2 5
    jvt54
    TEST

    1 2 3
    gH 1 6 rG 2
    4 5 6 o C bl54 3
    gC
    A nG 1
    gL bl39
    K
    B

    62
    8 9
    7
    jvt21 bl/bcC
    gT
    10 AG 222 55 jvtM

    6
    5
    3

    1
    2
    bcC
    jC
    (10/09/2010) 80-03-M153EN
    B4
    Electrical components location
    ELECTRICITY (ENGINE - TRANSMISSION)

    MT 1030 ST S.4-E3

    6 8

    3
    80

    KEY: WIRING DIAGRAM (ENGINE - TRANSMISSION)


    MT 1030 ST S.4-E.3
    Item Designation
    1 Glow plug
    2 Engine oil pressure switch
    4 3 Electrovalve
    5 4 Water temperature sensor
    5 Water temperature sensor
    6 Oil temperature sensor
    7 O-ring
    8 Transmission oil pressure switch
    9 Solenoid valve (Delphi)
    80-03-M153EN (10/09/2010)
    C1
    Electrical components location

    COMPONENT LOCATIONS 2D AND 3D VIEWS

    Pages

    – Series 4 et Series D (120 CV)


    Location 2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2
    Location 3D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C10

    80

    (10/09/2010) 80-03-M153EN
    C2
    Electrical components location

    WIRING DIAGRAM KEY


    MLT 630/731 T S.D-E.3 - MLT 742 T S.4-E.3
    Item Designation Item Designation
    1 Relay and fuse holder plate 36 Strain gauge
    10 Complete left front headlight 37 Complete right rear light
    11 Complete left front headlight 40 Hand brake switch
    12 Complete right front headlight 41 Complete left rear light
    13 Complete right front headlight 42 De-mister switch
    14 Alarm 43 Indicator lamp
    15 Hazard warning light switch 44 Main harness
    16 Rotating beacon switch 45 M8 C05 ZN.C nut
    17 Rear work lamp switch 46 M8 ZN nut
    18 Rear work lamp switch 47 Clogged oil filter indicator
    19 Fog light switch 48 Transmission oil pressure switch
    20 Wheel alignment switch 49 Oil temperature sensor
    21 Transmission cut-off switch 50 Electrical control valve
    22 Roof screenwiper switch 51 Relay
    23 Clock 52 Relay
    24 Key switch 53 Electrical socket
    25 Switch 54 Forward/reverse lever
    26 Fuel gauge 55 Cigarette lighter
    27 Water temperature indicator 56 Transmission cut-off module
    28 Hour meter 57 Switch
    29 Brake fluid tank 58 Shunt
    30 Stop switch 59 Windscreen wiper motor
    31 Transmission cut-off switch 60 Wheel alignment switch
    32 Windscreen washer reservoir 61 Sensor
    33 Safety panel 62 Windscreen wiper switch
    34 Boom pre-wiring switch 63 Switch
    35 Forced operation switch 64 Diode
    80

    80-03-M153EN (10/09/2010)
    C3
    Electrical components location
    ELECTRIC CIRCUIT

    MLT 630 Turbo S.D-E3


    MLT 731 Turbo S.D-E3
    MLT 742 Turbo S.4-E3
    (U.K)11
    vtX39
    48 n32
    nM vtX39 4 5 6

    31
    vtX40 nM
    gEp22
    n
    vtX39 3 2 1

    10

    Ep 22 - 21
    vtX39
    29
    2
    gEp21

    BP 203 50 2 1 32 vtX40 1
    4
    5 3
    51 23
    49 7 1
    54
    vtEp18
    nM nX24
    vtX26

    -
    vtX38 jX44 vt40 vtEp15
    X75

    +
    vtX1 4 8 vtX41
    jX26
    jX4
    jX4
    vt58
    vtEp1
    nM
    vt57
    3

    2
    1 5
    56 - +

    vtX40 vt26

    vtX38
    j62
    jX26
    5 4

    Ep1 n 29 vt21 vtX2


    vt62 vtX1
    30 vt27
    vt23

    53 jX26
    jX4
    A vtEp4 vtX42 n27
    n26

    9
    X41
    vtEp1 vtX42 vtX40

    +
    jX4

    12
    Ep 19 - 20

    6
    vtX26
    26

    3
    n26

    -
    1 2 vt58
    vtX26 vt27
    vtX24

    S
    gEp19 vt23 nEp7 n12 nX25 nX26 n55 n21 n59 nX26 n51 n56 nX24 nX24

    X20 gEp20 vt19 13 6


    nEp12 nEp2 n10 nX26 n52 nX30 n58 n19 nX24 n29 n28 nX24

    64 vtX4

    41 X18

    8
    8 1 VtEp18 vtEp18
    7 1 vtEp10 vtX24

    8
    7 2

    7
    vt20
    11 CA 92 1 nM n

    5
    45 28
    6 3
    vt

    10
    4 3 1 2
    j62 n27

    00000000
    1

    M
    5 1 2 5 4 2

    RPM x 100
    vtX4

    15
    6 7
    10 21
    vtX6
    vt n

    6
    jX4
    46

    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 28 F29

    5
    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12
    7.5A
    vtX6

    K7

    20
    vtEp10

    30
    vtEp15

    vtEp13
    vtEp14
    vtEp13
    vtEp10
    nEp12

    vtEp11

    25
    nEp12

    nEp12

    bcX47
    vtEp9

    A
    vtEp8

    vtX6
    Ep 18
    vtEp15

    vtEp10
    vtEp14

    nEp12

    7.5A
    vtEp9
    vtEp8

    5
    bcX24 7.5A

    K5
    vtX45

    K8
    vt51 7.5A
    vtX30
    10A 5A
    vtX40
    vtX6

    +
    X40
    vt26 B 10A
    vtX39

    X44
    7.5A 15A vt58
    vt30 7.5A 5A
    27

    -
    vtX31

    K9
    G

    K2 K3 K4
    K6
    7.5A 15A

    47 40 vt27 7.5A vtx4 n28

    K0 K1
    vtX24

    S
    jX26 C 15A 10A
    jX41

    F13 F14 F15


    15A 30A
    vt29 vt26
    15A vt21
    13 6 E G

    F30
    25A vt28

    60

    1
    X23 vtX7

    21
    n26

    8
    D F

    7
    vtEp22

    1
    H I
    vt33 n27
    59

    5
    7 1

    1
    8
    6
    vtEp9 vtEp20 nM 1
    vtX38 vt33 4
    vt10
    D 3

    6
    4 1

    1
    nEp7 bcX45
    1 2

    vtX4
    3 vtEp11
    vt12 vt58 j55 jX30 7
    I jX4
    vtX7 bcX45
    j62
    vt62 2
    bcX24
    X11 nEp2 vt56 vt12
    H
    vtX7 5
    gEp7
    gEp6

    nEp2 vtX38 vt57 vtX24 vt49 vtX24 vt47 1 vtX7 bcX24 j62
    vt10 6 3

    vtEp4
    vt10
    vt10
    C 1 5 X37 vt14 vt40 vt48 vtX24
    j
    j62
    X39

    bcX24
    vt40 vtEp14
    vtEp5 vt43
    nEp7
    Ep 7 - 6 57 vt56
    vt12
    VtEp3
    vt58 vt54 vt54 vtEp4
    X38 vtX44
    X43 bcX24
    bcX45
    vtX24
    vt12
    vt28 X42 bcX45
    bcX47 vtX44 vtX44 vtX44 vtX44 jX41 jX41 jX41 jX40 vt63 jX41 vt52

    Ep 15-14-13-12-11-10- 9- 8 Ep 5 Ep 4 Ep 3 44 bcX45
    bcX45
    24
    VtX44 vtX44 vtX44 vtX44 vtX11 vt58 vtX44vtX40 jX44 vt28

    Ep 2 1 2 1 2
    1 2 3

    34
    3 4 3 4
    4 5 6

    X4
    7 8 9

    X7 X6

    80
    8

    2
    10
    vt58 bc24 bcX40bc24 vt27 vtX38 bc24 vtX38 vtX38 n23 vt21 vt56
    35
    nM
    n20 16
    vtEp18 nM nM vt26 bc24 vt28 vt24 nM nM vt31 vt31
    bc24 vtX4 bc24 bc24 vt28 n52 bc24 vtX41
    j 19 61

    1
    vtX45 bcX40 nX45 bc24 vtX48 bc24 nM bc24

    2
    10
    9

    1
    1 2 1 2

    9
    10

    1
    8

    2
    vtEp8
    14

    10
    19 8 9

    17
    18 7 2
    6 1
    10
    3 11
    X1 X2
    vt
    vt61 43 17
    16 5 4 12 n20
    n 25

    9
    vtEp15
    vtEp13
    vtEp10

    vtEp11

    15 14

    1
    nEp12
    vtEp8

    6 2

    7 3
    5 1

    8 4
    13

    2
    10
    vt

    1
    8

    2
    10
    vt60

    X48 X47 52 X45 18


    X24
    7 6
    2 1 5 vtEp5 vt43
    vtEp5 vtX38

    9
    3 4
    nEp2

    1
    20

    2
    10
    8
    5

    j
    6

    vtX40
    2

    3
    1

    37

    9
    42

    1
    n43

    2
    10
    vtX53 vtX53 jX41 nM nM vtX41 jX41 vt62 jX25 nM
    vtX27 vtX27 11 AA 1265 n19
    vtX53 vtX53 vtX41 j62 nM jX41 vtX75 jX40 j62 jX26
    11 AA 1265

    1
    VtX27 vtX27
    15

    2
    10
    vtX4 vtX44 nM
    vt31
    1

    n55 vtEp6 vtX44 jX37 vtEp3


    1 2
    1 9
    vtX44
    vt 21 22

    9
    1 2

    1
    8

    2
    10
    vtX2
    X53
    3 4
    10 9

    9
    X25

    1
    j

    9
    vtX4 nM

    1
    8

    2
    10
    10 17

    2
    10
    8 7
    E
    6 5
    F
    vtX37 n33

    X27 X26 4

    2
    3

    1
    B

    C
    A
    D

    C
    A

    B
    vt55 jX37 n63
    vt55 nM nM
    vtX44
    12 1
    11 2
    1 12
    2 11 OPTION
    10 3

    58
    3 10
    j59 jX26 jX40 j59 vt59 vt
    vt
    vtX41 9 4 4 9
    33 OPCION
    OPZIONALE
    _

    j59 jX41 jX26 vt32 vtX26


    +

    vtEp1 8 5 5 8

    36 X31 X30 vtX42


    7 6 6 7
    3 4

    63 55 2 5

    TEST
    1 2 3
    vtX24 1 6 vtX44
    4 5 6
    A C
    vtX44 vtX39
    vt56 B

    62 12
    9
    7 8
    n21 vtX39
    nM

    6
    5
    3

    1
    2
    (U.K)13
    vtX39
    vtX39

    (10/09/2010) 80-03-M153EN
    C4
    Electrical components location

    WIRING DIAGRAM KEY


    MLT Turbo LSU
    Item Designation Item Designation
    1 Relay and fuse holder plate 36 Strain gauge
    10 Complete left front headlight 37 Complete right rear light
    11 Complete left front headlight 40 Hand brake switch
    12 Complete right front headlight 41 Complete left rear light
    13 Complete right front headlight 42 De-mister switch
    14 Alarm 43 Indicator lamp
    15 Hazard warning light switch 44 Main harness
    16 Rotating beacon switch 45 M8 C05 ZN.C nut
    17 Rear work lamp switch 46 M8 ZN nut
    18 Rear work lamp switch 47 Clogged oil filter indicator
    19 Fog light switch 48 Transmission oil pressure switch
    20 Wheel alignment switch 49 Oil temperature sensor
    21 Transmission cut-off switch 50 Electrical control valve
    22 Roof screenwiper switch 51 Relay
    23 Clock 52 Relay
    24 Key switch 53 Electrical socket
    25 Switch 55 Cigarette lighter
    26 Fuel gauge 56 Transmission cut-off module
    27 Water temperature indicator 57 Switch
    28 Hour meter 58 Shunt
    29 Brake fluid tank 59 Windscreen wiper motor
    30 Stop switch 60 Wheel alignment switch
    31 Transmission cut-off switch 61 Sensor
    32 Windscreen washer reservoir 62 Windscreen wiper switch
    33 Safety panel 63 Switch
    34 Boom pre-wiring switch 64 Diode
    35 Forced operation switch
    80

    80-03-M153EN (10/09/2010)
    C5
    Electrical components location
    ELECTRIC CIRCUIT

    MLT Turbo LSU

    (U.K)11
    vtX39
    48 n32
    nM vtX39 4 5 6

    31
    vtX40 n nM
    vtX39 3 2 1

    10

    Ep 22 - 21
    gEp22
    23
    2

    gEp21

    32 29 vtX40
    4
    1
    5 3
    51 vtX39

    BP 203 50 2 1

    49
    vtEp18 nX24

    -
    nM vtX26
    7 1

    +
    vtX41
    vtX38 jX44
    jX26
    jX4
    vtX1
    vt58
    vt40
    nM
    4
    3

    2
    8

    56 - +
    vtEp15

    vtX40
    vt26 X75
    vt57
    jX4 vtEp1 1 5
    vt27

    vtX38
    j62
    jX26 Ep1 n 29 vt21 vt21
    vt62 vtX1
    30 n27
    vt23
    n26

    53 jX26 A

    9
    vtX40

    +
    jX4

    12
    6
    X41
    jX4

    Ep 19 - 20
    26

    3
    n26

    -
    vtX26
    vt58 vt27
    1 2
    vtX24

    S
    vtX26
    gEp19 vt23 nEp17 nEp7 n12 nX25 nX26 n55 n21 n59 nX26 n51 n56 nX24 nX24 vtX4
    X20 gEp20 vt19 13 6
    nEp12 nEp2 n10 nX26 nX45 nX30 n58 n19 nX24 n29 n28 nX24

    64

    8
    vtEp18
    41 X18 vtX24

    8
    8 1

    7
    VtEp18 vtEp10 n
    1
    nM

    7
    11 CA 92

    5
    7 2

    28

    10
    7 1 n27

    00000000
    45
    6 3
    vt

    RPM x 100
    4 3 1 2
    vt20

    15
    M
    5 1 2 5 4 1 2
    vt n

    6
    j62

    5
    vtX6

    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 28 F29
    6 7

    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12


    7.5A

    20
    10

    K7
    21

    30

    25
    vtX4 A
    46 vtX6
    vtEp10

    vtEp15

    vtEp14
    vtEp13

    vtEp13
    vtEp10

    vtEp11

    5
    nEp12

    7.5A
    nEp12

    nEp12

    jX4
    vtEp9

    vtEp8

    vtX6
    Ep 18
    vtEp15

    vtEp10
    vtEp14

    nEp12

    7.5A vtX45
    vtEp9
    vtEp8

    K5
    bcX47

    K8
    7.5A
    bcX24 10A 5A
    vtX30 vtX40

    +
    vt51
    B B 10A vtX39

    27
    vtX6

    X40
    7.5A 15A

    X44

    -
    7.5A 5A vt58
    vt26

    K9

    K2 K3 K4
    K6
    7.5A 15A
    vtX31 n28

    40
    7.5A
    G vtX24

    S
    vt30

    K0 K1
    C 15A 10A vtx4

    47 vt27 vt26

    F13 F14 F15


    15A 30A
    15A
    jX41
    jX26 G vt21
    E vt28

    F30
    25A
    vt29
    59

    1
    n26

    60
    13 6

    21
    8
    X23
    D F vtX7

    7
    1

    1
    H n27
    I vtEp22

    1
    8
    6
    7 1 vt33
    vtEp9 vtEp20 nM 1
    vtX38 vt33 4
    vt10
    D 3

    6
    4 1

    1
    nEp7 bcX45
    1 2

    vtX4
    3 vtEp11
    vt12 vt58 j55 jX30 7
    I jX4
    vtX7 bcX45
    j62
    vt62 2
    bcX24
    X11 nEp2 vt56 vt12
    H
    vtX7 5
    gEp7
    gEp6

    nEp2 vtX38 vt57 vtX24 vt49 vtX24 vt47 1 vtX7 bcX24 j62
    vt10 6 3

    vtEp4
    vt10
    vt10
    C 1 5 X37 vt14 vt40 vt48 vtX24
    j
    j62
    X39

    bcX24
    vt40 vtEp14
    vtEp5 vt43
    nEp7
    Ep 7 - 6 57 vt56
    vt12
    VtEp3
    vt58 vtX36 vtX36vtEp4
    X38 vtX44
    X43 bcX24
    bcX45
    vtX24
    vt12
    vt28 X42 bcX45
    bcX47 vtX44 vtX44 vtX44 vtX44 jX41 jX41 jX41 jX40 vt63 jX41

    Ep 15-14-13-12-11-10- 9- 8 Ep 5 Ep 4 Ep 3 44 bcX45
    bcX45
    24
    VtX44 vtX44 vtX44 vtX44 vtX11 vt58 vtX44vtX40 jX44 vt28

    Ep 2 1 2 1 2
    1 2 3

    34
    3 4 3 4
    4 5 6

    X4
    7 8 9

    X7 X6

    80
    8

    2
    10
    vt58 bc24 bcX40bc24 vt27 vtX38 bc24 vtX38 vtX38 n23
    35
    nM
    n20 16
    vtEp18 nM nM vt26 bc24 vt28 vt24 nM nM vtX35
    vtX29 vt52
    vtEp16
    X36 vtX41
    j 19 61

    1
    vt56

    2
    10
    bc24 vtX2 bc24 bc24 vt28 n52 bc24

    9
    vt31 n63

    1
    8

    9
    10
    vtX45 bcX40 nX45 bc24 vtX48 bc24 nM bc24

    1
    vtX42

    2
    vtEp8
    14

    10
    19 8 9 4 5 6

    17
    18 7 2
    6 1
    10
    3 11 X3 X2 X1 vtEp4
    vtX42 3 2 1
    vt vt61 43 17
    16 5 4 12 vtEp1 n20
    n 25

    9
    vtEp15
    vtEp13
    vtEp10

    vtEp11

    15 14

    1
    nEp12
    vtEp8

    13

    2
    10
    9

    1
    6 2

    7 3
    5 1

    8 4

    2
    10
    vtX28 vt vt60
    vtX29
    X48
    X47
    4

    18
    3

    vtX28
    52 X45
    2

    X24
    7 6
    br vtX3
    2 1 5
    bl vtEp5
    vtEp5 vt43
    vtX38

    9
    3 4
    nEp2

    1
    20

    2
    10
    X35 vtX40
    j

    8
    5

    37
    6

    7 vtX27 vtX27
    2

    3
    1

    9
    42

    1
    n43

    2
    10
    vtX53 vtX53 jX41 nM nM vtX41 jX41 vt62 jX25 nM VtX27 vtX27 n19
    vtX53 vtX53 vtX41 j62 nM jX41 vtX75 jX40 j62 jX26

    1
    X53

    9
    Ep 17-16

    1
    8

    2
    11 AA 1265

    10
    vt31

    8
    vtX36 vtX4 vtX44 nM
    1

    3
    2

    4
    1 9 1 2
    X25 n55 vtEp6 vtX44 jX37 vtEp3

    15
    vtX44

    vt31
    vt 21 22

    9
    nM

    1
    11 AA 1265

    2
    10 9

    10
    10 17

    9
    j

    2
    7

    10
    vtX4

    2
    n33

    10
    X27 X26
    8 7
    E
    vtEp16 6

    4
    5

    3
    F
    vtX37
    vt55 jX37 n63 12 1

    X28 nEp17 B A
    1 12
    OPTION
    2 1
    1

    D
    2

    A
    vt55 nM nM
    vtX35 11 2 2 11
    3
    4

    C B

    36 j59 jX26 jX40 j59 vt59


    j59 jX41 jX26 vt32 vtX26
    vtX35
    vt
    vt
    C vtX44
    vtX41
    10 3
    9 4
    3 10
    4 9 58 33 OPCION
    OPZIONALE
    _
    +
    X31
    X30

    vtEp1 8 5 5 8
    vtEp16
    3 4

    7 6

    X29 nEp17 vtX42 6 7 2 5

    55

    TEST
    1

    63
    1 2 3
    vtX3 1 6 vtX44
    3
    4

    4 5 6 vtX24 A C
    vtX44 vtX39
    vtX35 B
    7 8 9

    62 vt56 n21 vtX39


    nM 12

    6
    5
    3

    1
    2
    (U.K)13
    vtX39
    vtX39

    (10/09/2010) 80-03-M153EN
    C6
    Electrical components location

    WIRING DIAGRAM KEY


    MLT 634 120 LSU S.D-E.3 - MLT 735/741 120 LSU S.4-E.3
    Item Designation Item Designation
    1 Complete left front headlight 28 Switch
    2 Complete left front headlight 29 Windscreen wiper switch
    3 Indicator light panel 30 Electronic box
    4 Alarm 31 Fuse carrier
    5 Complete right front headlight 32 Module
    6 Complete right front headlight 33 Complete pump
    7 Wheel alignment switch 34 Cigarette lighter
    8 Oil temperature sensor 35 Complete electrovalve
    9 Transmission oil pressure switch 36 Strain gauge
    10 Electrical control valve 37 Clogged oil filter indicator
    11 Hand brake switch 38 Wheel alignment switch
    12 Shunt 39 Electrical socket
    13 Transmission cut-off module 40 Complete left rear light
    14 Safety panel 41 Complete right rear light
    15 Diode 42 Clock
    16 Indicator lamp 43 Fuel gauge
    17 Stop switch 44 Hour meter
    18 Brake fluid tank 45 Water temperature indicator
    19 Windscreen washer reservoir 46 Windscreen wiper motor
    20 Transmission cut-off switch 47 Harness
    21 Relay 48 Main harness
    22 Fog light switch 49 M8 ZN nut
    23 Wheel alignment switch 50 M8 C05 ZN.C nut
    24 Diode 51 M8 ZN nut
    25 Key switch 52 M8 ZN nut
    26 Harness 53 Complete seat
    27 Relay and fuse holder plate 54 Transmission cut-off switch
    80

    80-03-M153EN (10/09/2010)
    C7
    Electrical components location
    ELECTRIC CIRCUIT

    MLT 634 120 LSU S.D-E3


    MLT 735 120 LSU S.4-E3
    MLT 741 120 LSU S.4-E3

    (U.K)2
    nM
    3 2

    39 27 X42 bc25
    1
    vtEp18
    20
    4 7 1
    vtEp9
    7 1

    vtEp4 vtX36
    bc25
    vtX48 vtEp8
    21 3 5 4
    2
    vtX40
    1
    22
    5 1

    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 28 F29
    vt1 bl

    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12


    7.5A
    vt12 vtX41

    K7
    vtX36 j n

    X39
    5 6
    vtEp11 A 15A
    6 2 bc25 _ m

    X45
    15A 7.5A
    5 1
    vt5 7.5A bc25 nM

    9
    K5

    1
    7 3
    n23

    K8
    7.5A +

    2
    vt5

    10
    n ro r 10A 5A vt44
    vt1
    g bl bl/bc n
    19
    10A 8 4
    B nM
    vt1 7.5A 15A

    vt1
    7.5A 5A nX46

    K9

    K2 K3 K4
    K6
    7.5A 15A
    bc25 vt29 vt54 vt54
    vtEp14 7.5A
    bc25 n18 vtX1

    K0 K1
    23
    15A 10A
    vt5 C vtEp5
    47 38 j

    F13 F14 F15


    15A 30A
    vtEp3
    vt5
    15A 15A
    E G
    vtX48 vtX40

    18
    vtX40
    X75

    F30
    25A
    vtX47
    16

    1
    1

    1
    vt44 vtX2 n16 vt7 n19

    2
    10
    85 87D 81
    vtX26
    37 X46

    21
    8
    13 6 D F n22 n16 nM

    7
    1

    87
    86
    H I
    nX45

    5
    7 1

    1
    n16

    8
    6
    1 8 vtX39
    vt23 vt20 vtEp15
    2 7
    j29
    X43 bcX40 vtX44
    54
    n23
    17 vtX39 4 5

    X40
    3 vt vt38 nM
    6

    X38

    6
    1
    3 6
    vtX4 vtX46 vtX40
    40 4 5
    jX4 vt12 j34 jX30
    X47 bc25 vt20 vtX39
    vtX39
    3 2 1

    1
    7 nM

    2
    bcX47

    10
    4 3 vtX44 n14
    X37

    vtX10A
    bcX10A

    vt32

    vt11

    vt37
    vt24
    X20
    5 1 2

    42

    vt8
    vt9
    vt4
    6 7 vt21 vtX46

    X18 8 1
    vtEp18
    X48 vtX45 3 4
    X62
    vtX38
    nEp7

    vt43 nX10A
    vtEp10

    vtEp15
    vtEp14

    nEp12

    -
    vtEp8

    vtX10A
    vtEp9

    7 2 2 5
    vt17 vt
    vtX41

    +
    1 6
    6 3
    vt45 vtX10A

    1
    1 2

    TEST
    vtX41
    3
    Ep 18
    1 2 5 4
    jX26

    2
    vt43
    vt18 1
    vtX10A
    10
    13 6
    15 vt45
    vtEp10

    21
    vtEp15
    vtEp13

    vtEp14
    vtEp13

    nEp12
    vtEp10

    vtEp11
    nEp12

    nEp12
    vtEp9

    vtEp5
    vtEp8

    vt42
    nEp7
    vt16

    7 1 n54
    vtX44
    B
    n45
    jX44
    14 n43
    43
    A
    C
    vtX44

    vtEp24

    vtEp26
    jX26

    vtX31

    vtX30

    vtX5

    vtX6
    vtX6
    vtX5
    vt14
    X41

    vtX6
    vt14
    vtX7

    vtX7

    vtX6
    vtX7
    vtX7

    vtX5
    vtX5
    vt54

    vt12
    vtX4
    jX41

    9
    jX4
    jX4 vtX40

    +
    Ep 1

    12
    vtEp10

    6
    jX4

    3
    n43

    -
    j29 vt45

    Ep 15 - 14 - 13 - 12 - 11 - 10 - 9 - 8 jX26
    X44 13
    5 1
    vtEp1
    vt53 vt
    n vtX10A
    25
    2

    S
    jX26 vt12
    3 nM
    vtX1
    jX4
    44
    8
    4
    vt11 vt32
    Ep 7 - 6 j32

    8
    vtX62
    vtEp18
    vt12
    X31 X30 34 28

    8
    49 50

    7
    j n45
    gEp7
    gEp6

    vtX26

    10
    vt22 vt n32

    00000000
    _

    RPM x 100
    +
    vt
    vtEp10

    6
    vtEp15

    vtX26

    15
    vtEp11
    vtEp13
    nEp12
    vtEp8

    n1 nEp25 n34

    6
    2 1
    vt42 vt n34

    5
    n
    E

    20
    F
    nX26

    30
    n18

    25
    n28 nX36 nX25

    36
    B A

    35 jX37 nM nX45 nX10A n22


    D

    5
    A

    10
    2

    8
    6
    C
    B
    nX30 n13 n54

    bcX10A
    7

    bcX10A
    vtX45

    bcX10A
    9

    bcX10A
    C

    bcX47
    bcX45

    bcX45
    bcX45
    bcX45

    bcX45
    bcX45
    2 1 5
    vtX4 j n46 n21 nX26 vtX40
    vt32 n

    +
    3 4
    vtEp6 n5 n12 nX26 vt
    Ep 5 nEp17 nEp7 n32
    M

    -
    41 2
    1
    g30
    nP
    vtX44 nM
    nEp2 nX10A
    nX10A
    nEp12
    nX10A
    vtX39
    n44
    vt32

    S
    vtX44 jX37 vtEp3
    vtX38 24 vt44
    45
    32 vt43
    n43
    vt45
    vt24 n

    33

    80
    mEp21 12 11 10 10 11 12
    vt44 9 8 7 7 8 9
    vtX38
    bcEp21
    6
    3
    5
    2
    4
    1
    4
    1
    5
    2
    6
    3 X36 vtX26
    vt46 nM 1
    46 vtX4
    vtX37
    nM 4

    X11
    12 1 1 12
    n28 j46 j29 nM
    jX41
    n44
    vtX42
    vtEp4
    4 5 6
    29 jX41
    jX26
    vt29
    5
    2
    vtX4
    vtX44
    11 2
    10 3
    2 11
    3 10
    12
    vtX42 3 2 1
    j46 vtX41 9 4 4 9
    j29 nEp2
    X24A X103
    4
    vtEp1 7 1
    vt29 6 3
    vtX42 8 5 5 8
    j29
    8 5 2 jX26 7 6 6 7
    vtEp1
    Ep 21 - 19 - 20 mEp20 gEp29 vtX28
    9 6 3 vt29
    jX40 vt13 vtX10A
    nEp21 vtX29
    X53 53
    4

    vt19 vtEp4
    3

    bcEp19 gEp27 vt13

    X25 vtX28
    2

    j46
    1

    vt11
    vtX3
    Ep 2 vtX27
    Ep27-28-29

    nM
    26
    vtX27 nEp2
    7 4
    Ep 17-16

    48
    2

    X35
    2 1
    gEp27 3 4

    vtX38
    jX26
    X101
    gEp29 4 3

    vt13 11
    1

    g30 6 5 2 1 vtX38

    X28 jX25
    j29
    g30
    g30
    vtEp28
    vtX27
    vtX27
    8 7
    vt53
    17

    n30
    vtX40
    vtX11

    vtX44
    9

    vt29 g31
    jX41

    jX40
    jX41

    jX44
    vt28
    jX41
    vt12

    vtEp16 jX40 g30 n30


    g31
    nEp17 n30
    Ep25-26
    jX41
    51
    1

    vtX35 gX101 n33 Ep 22 Ep24-23


    3

    vtX75
    4

    vtX35 n30 1 2 3

    vtX41
    jX41 31 g30
    gX4 P 4 5 6 vtX35
    vtX29
    vtEp16
    vtX46
    vt13
    vt20

    gAEp25
    B

    gBEp26
    gAEp23

    gBEp24
    7 8 9

    vtEp16 nM C A
    bcX40

    vtX62

    vtEp18
    vtX62

    vtX38

    vtX62
    bc25

    bc25

    nEp22
    bc25

    bc25
    vt43

    vt12
    10

    n42
    nM
    nM

    nM
    nM

    nEp17 nM
    X26 52 X4
    1

    vtX3 nM
    X3 X2

    bcEp22
    nX101

    vtEp5 vt16
    3
    4

    mEp22
    2 1
    nP

    j29
    1 2
    n30

    vtX35
    vtEp28

    vtX38
    vtEp28
    gX101
    gX101

    nEp2
    gEp29
    gEp27
    gX101
    gX101

    jX41
    g33
    n31
    g31

    n30
    nP

    19
    9
    8

    vtX41
    X1
    vtX44

    vtX44
    vtX44

    vtX44
    vtX44

    vtX44

    vtX44

    vtX38
    vtX44
    vtX44
    vtX44

    vtX44

    vtX44

    X29
    18
    10

    7
    2
    10

    17
    1

    11

    1
    6
    16
    12

    5
    4
    14
    13

    15

    vtX53 2 2 2
    vtX39
    1 1 1
    vtX53

    X27 30 3 4 3 4 3 4
    br
    vtX39
    nM
    4 5
    6
    5
    2

    vtX53 bl
    vtX39
    X10A X10B 8 (U.K)6
    1

    9
    3 2

    vtX53
    X5 X6 X7 vtX39
    1

    (10/09/2010) 80-03-M153EN
    C8
    Electrical components location

    WIRING DIAGRAM KEY


    MLT 634 120 LSU PS S.D-E.3 - MLT 735/741 120 LSU PS S.4-E.3
    Item Designation Item Designation
    1 Complete left front headlight 30 Module
    2 Complete left front headlight 31 Complete electrovalve
    3 Indicator light panel 32 Strain gauge
    4 Alarm 33 Clogged oil filter indicator
    5 Complete right front headlight 34 Wheel alignment switch
    6 Complete right front headlight 35 Electrical socket
    7 Wheel alignment switch 36 Complete left rear light
    8 Hand brake switch 37 Complete right rear light
    9 Complete seat 38 Electronic box
    10 Shunt 39 M8 ZN nut
    11 Transmission cut-off module 40 M8 ZN nut
    12 Safety panel 41 Harness (Gear box)
    13 Windscreen washer reservoir 42 Valve
    14 Brake fluid tank 43 Sensor
    15 Stop switch 44 Transmission oil pressure switch
    16 Fog light switch 45 Oil temperature sensor
    17 Wheel alignment switch 46 Diode
    18 Shunt 47 Main harness
    19 Transmission cut-off switch 48 M8 ZN nut
    20 Switch 49 M8 C05 ZN.C nut
    21 Gear indicator 50 Harness
    22 Key switch 52 Fuse carrier
    23 Electronic box 53 Harness
    24 Windscreen wiper switch 54 Transmission cut-off switch
    25 Indicator lamp 55 Clock
    26 Relay and fuse holder plate 56 Fuel gauge
    27 Cigarette lighter 57 Hour meter
    28 Switch 58 Water temperature indicator
    29 Complete pump
    80

    80-03-M153EN (10/09/2010)
    C9
    Electrical components location
    ELECTRIC CIRCUIT

    MLT 634 120 LSU PS S.D-E3


    MLT 735 120 LSU PS S.4-E3
    MLT 741 120 LSU PS S.4-E3
    nM
    3 2

    35 26 X42 bc22 1
    n vtEp18
    54 (U.K)2
    4 7 1
    7 1 bc22
    X57 3 5 4 vtX40

    1
    13
    2
    vtEp9 vtX48 n
    vt10 5 1

    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 28 F29

    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12


    7.5A
    vt1 bl

    K7
    vt23 vt10

    X39
    5 6
    A 15A
    bc22 vtEp8

    16
    vtEp11 6 2 _ m

    X45
    15A 7.5A vtX41
    5 1 j
    vt5 7.5A bc22

    K5
    7 3

    K8
    7.5A +
    vt5
    25
    n ro r vt57 nM

    9
    10A 5A

    1
    g bl bl/bc n vt1 vt7

    2
    8 4
    n17

    10
    B 10A
    7.5A 15A
    nM
    vt1 n25
    vt1
    7.5A 5A nX46

    K9

    K2 K3 K4
    K6
    17
    7.5A 15A
    bc22 vtEp5 n17 n54 n13
    vtEp14 7.5A j
    bc22 n25 vt24 n14 vt19

    K0 K1
    C 15A 10A vtX40

    34
    vt5
    53 vt34

    F13 F14 F15


    15A 30A

    X75

    9
    vtEp3

    1
    15A 15A vtX48 n16

    2
    vtX40

    10
    vt5 E G
    14

    F30
    25A
    vtX47 n25

    1
    vt57 n13

    85 87D 81
    vtX2
    X46
    vtX26
    33

    21
    8
    13 6 D F

    7
    nM

    87
    86
    H I
    nX45

    5
    4
    7 1 3

    1
    8
    6
    1 8 vtX39
    vt17 2 5 vtEp15
    2 7
    j24
    X43 bcX40 1 6

    15 vtX39 4 5

    X40

    TEST
    6
    3 nM
    X38

    6
    1
    3 6
    vtX46
    36 vtX4 vtX40
    X47 vtX39 3 2 1
    4 5
    jX4 vt10 j27 jX30 bc22
    vtX39
    12
    7
    bcX47
    4 3 vtX44
    X37

    vtX10A
    vtX10
    vtX10
    bcX10A n20

    vt30

    vt33
    vt46
    X20

    vt8
    5 1 2

    vt4
    B

    Ep 1
    6 7 vtX57 vtX44 A

    X48 vtX46 C

    X62
    vtEp18 vtX44 vtX36 nX10A

    X18

    -
    1 vtX45 5 1
    vt23
    11
    8
    vtX38

    55
    nEp7

    +
    2
    vt56
    vtEp10

    vtX41
    vtEp15
    vtEp14

    vtEp1
    nEp12

    vtEp8

    nM
    vtEp9

    7 2
    vt15 3 vtX10A
    8
    4 nM
    6 3
    vt58 vtX10A vt56

    1
    1 2 vt8
    Ep 18
    1 2 5 4 vt30

    2
    jX26
    vtX10A vt55

    18
    vt14 1 10 vt58
    13 6 vt vt23
    vtEp10

    21 n58
    vtEp15
    vtEp13

    vtEp14

    nEp12
    vtEp13
    vtEp10
    nEp12

    nEp12
    vtEp11

    3
    vtEp9

    56
    vtEp5
    vtEp8

    nEp7

    vt20 n56
    vt25

    7 1
    vt54

    9
    jX44 vt23 vtX40

    +
    vtEp10

    12
    6
    jX26

    vtX31
    22

    vtX30

    vtX5

    vtX6
    vtX6
    vt20

    vtX5
    vt12
    X41

    vtX6
    vtX7

    vtX7

    vtX6
    vt12

    vtX7
    vtX7

    vtX5
    vtX5

    jX41
    vtX4
    vt19
    jX4

    3
    jX4 nM n56

    2
    10

    -
    vt58
    jX4 n20
    j24 vtX44
    vt
    19 vt57
    n57 vtX10A

    S
    Ep 15 - 14 - 13 - 12 - 11 - 10 - 9 - 8 jX26
    jX26
    X44 vt23
    vt18
    vt 20 vt30
    57

    8
    jX4
    vt19
    Ep 7 - 6 j30

    9
    j

    1
    n19 vtEp18

    8
    8

    2
    10

    7
    n12 n30

    5
    vt10
    X31 X30 27 21

    10
    n58

    00000000
    gEp6 gEp7
    28

    RPM x 100
    vtX26 vt23

    15
    vt16 vt vt23

    6
    _

    4
    +

    5
    n
    n27

    20
    vtEp10
    vtEp15

    vt
    vtEp13

    vtEp11

    vtX26
    nEp12

    30
    2 1
    n23

    25
    2

    1
    vtEp8

    E nX36
    vt55 vt vt23

    5
    bcX10A
    F

    bcX10A
    bcX10A
    bcX10A

    bcX47
    bcX45

    bcX45
    bcX45

    bcX45
    10

    bcX45
    bcX45
    n28

    8
    32 31
    B A

    7
    vtX45
    49
    D

    9
    A
    jX37 nM nEp12 nX10A
    vt30 C
    vtX4 j vtX40
    n27

    +
    B
    7 6 nX10A nX10A n57
    2 1 5 Ep 5 C
    vtEp6
    nX25 nX10 vt57
    47
    n1
    3 4

    46 48

    -
    n16 nX26 n14 vtX39
    nX10A n57

    37 2 g38 vtX44 nM
    Ep 4 - 3 n19 nX45
    vt30

    S
    n11
    58
    vtX44 jX37 vtEp3 n23 n30
    1 nP vt57
    vtX38 n23 n11 nX77
    vt58
    vt46
    30 nX26
    nX26
    nX57
    n10
    n5
    nEp17 M
    vt56
    n56
    n
    mEp21
    vt57
    12
    9
    11
    8
    10
    7
    10
    7
    11
    8
    12
    vtX26 X9 vt23
    vt23
    X77 n30 nEp7 nEp2

    9
    29 vtX38
    6 5 4
    vtX77 nM 1

    80
    4 5 6 vt18 4
    bcEp21 jX77 vt19 vtX4

    24
    3 2 1 j24
    nM 1 2 3 jX41 vt11
    2
    vtX37
    jX41 jX26 vt20 vt24 12 1 1 12
    5 nM
    vtX62
    n57
    7

    8
    4

    5
    1

    2
    jX77
    vt24
    jX26
    vtX34
    vtX36
    vtX36
    j24
    j24
    6 3
    vtX4
    nEp2 X11 vtX1
    11 2
    10 3
    2 11
    3 10
    10
    X24A X103 9 6 3 vt24 --
    vtX41 9 4 4 9
    25 26
    1

    8 5 5 8
    jX40
    23 vtEp1 vtX42
    24 23 22 21 20 19 18 17 16 15

    Ep 21-19-20 9
    vtEp1
    2

    vt13 vtEp4 7 6 6 7
    vtX34 vt23
    mEp20
    nEp21
    gEp25
    jX77 vtX10 vtX27
    X53 vt8
    vtX10A

    X34
    28 29 30 31 32 33

    bcEp19 gEp23 vtX10 vtX27 2 1


    vtX10 nEp2 vtX42
    3
    vtX10 4 3 4

    8
    6

    50
    vtX38
    X25
    vt23 vtX10 Ep 1 6 5
    vt11
    7 8

    vt23 vtX10 vtX27 8


    2 1
    7
    vt9
    E vt21
    Ep23-24-25

    nM vtX27
    9
    2

    vtX10

    X36 7 4
    Ep 17-16

    10

    jX26 gEp23 C vt21


    1

    35 36

    --
    gEp25 Ep 2
    X101

    n28
    U vt10
    X10B X10 41 45
    12

    vtX38
    X26 g38
    13

    vtEp24 vt23
    X28
    4 5 6 vtX1
    jX25 g38 g52 vtEp4 nM
    j24 g38
    vt23 3 2 1
    nM bcEp22 Ep 22

    vtX38
    vtX38
    n38 n38
    17

    vt23
    vt23
    vt23
    vt23
    vt23
    vt23

    vt23
    vt23
    nM
    vt11 vtX42 nEp22
    9

    vtEp16 vt24 g38 n38


    nEp17 n29 n21 mEp22
    jX40 g52
    1

    vt21

    P
    vtX35 gX101
    3

    jX41
    4

    vtX28 vtX9
    vtX35 vtX75 n38

    52
    vtX29 vtX9
    4
    3

    g38

    10
    8
    7

    11

    12
    40
    vtX41 vtX28 vtX10
    2

    B
    gX4

    1
    2
    5

    3
    6

    4
    vtEp16 jX41 vtX3 C A
    bcX40

    vtX62
    vtX62

    vtX38

    vtEp18
    vtX62
    bc22

    bc22

    bc22

    bc22
    vt56
    nM

    vt10
    nEp17
    42

    n55
    nM
    nM

    nM
    nM
    1

    vtX3 nM
    39 X35
    3

    vtEp5 vt25
    4

    nX101

    vtX35 nM
    nP

    nEp2
    n38

    j24
    vtEp24
    gX101
    gX101

    vtEp24
    gEp25
    gEp23
    gX101
    gX101

    g29
    n52
    g52

    n38
    nP

    19
    9

    jX41 jX41

    X29
    8
    vtX44

    vtX44
    vtX44

    vtX44
    vtX44

    vtX44

    vtX44

    vtX44
    vtX44
    vtX44

    vtX44

    vtX44

    vtX11
    18
    10

    7
    2

    vtX35 vtEp16 vt23


    17

    vtX41 jX41
    10

    11

    vtX29 vtX46 vt10 vtEp4


    3

    1
    6
    1

    16

    4
    7
    vt10
    12

    12 1
    5
    4

    11
    10
    14

    jX41

    8
    7

    9
    8 2 vtX39
    13

    15

    5
    vtX53 2 2 2

    38
    1 1 1
    vtX44
    vtX53 9 6 3
    vtX40
    3 4 3 4 3 4

    X3 X2 X1
    vtX39
    nM
    4 5
    6
    5
    2

    vtX53 jX40

    (U.K)6
    vtX39 3 2 1

    vtX53
    X27 X4 vt28
    X5 X6 X7 X10A 43 44 vtX39
    1

    jX44

    (10/09/2010) 80-03-M153EN
    C10
    Electrical components location

    KEY: WIRING DIAGRAM (ENGINE - TRANSMISSION)


    MLT 634 120 LSU (PS) S.D-E3 - MLT 735/741 120 LSU (PS) S.4-E3
    Item Designation
    1 Air pressure sensor
    2 O-ring
    3 Glow plug
    4 Air temperature sensor
    5 Seal
    6 Fuel pressure sensor
    7 Seal
    8 Speed sensor
    9 O-ring
    10 Bolt
    11 Speed sensor
    12 O-ring
    13 Bolt
    14 Oil pressure sensor
    15 JO-ring
    16 Water temperature sensor
    17 O-ring
    18 Oil temperature sensor
    19 O-ring
    20 Transmission oil pressure switch
    21 Oil temperature sensor
    22 O-ring
    23 Sensor
    24 Seal
    25 Transmission oil pressure switch
    26 O-ring
    80

    80-03-M153EN (10/09/2010)
    C11
    Electrical components location
    ELECTRICITY (ENGINE - TRANSMISSION)

    MLT 634 120 LSU S.D-E3


    MLT 634 120 LSU PS S.D-E3
    MLT 735 120 LSU S.4-E3
    MLT 735 120 LSU PS S.4-E3
    MLT 741 120 LSU S.4-E3
    MLT 741 120 LSU PS S.4-E3

    18 20
    3
    26
    4 19
    1 5
    2

    6 7

    9
    10
    8 25 23
    21

    80
    26 24
    22

    13

    16 11
    12
    17 14

    15

    (10/09/2010) 80-03-M153EN
    C12
    Electrical components location
    80

    80-03-M153EN (10/09/2010)
    D1
    Electrical components location

    COMPONENT LOCATIONS 2D AND 3D VIEWS

    Pages

    – Series 5 et Series E
    Location 2D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D2
    Location 3D . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .D14

    80

    (10/09/2010) 80-03-M153EN
    D2
    Electrical components location

    WIRING DIAGRAM KEY


    MLT 634 LSU T S.E-E3 - MLT 735 LSU T S.5-E3
    Item Designation Item Designation
    1 Relay and fuse holder plate 40 Hand brake switch
    10 Complete left front headlight 41 Complete left rear light
    11 Complete left front headlight 43 Indicator lamp
    12 Complete right front headlight 44 Main harness
    13 Complete right front headlight 45 M8 C05 ZN.C nut
    14 Alarm 46 M8 ZN nut
    17 Complete electrovalve 47 Clogged oil filter indicator
    19 Fog light switch 48 Transmission oil pressure switch
    20 Wheel alignment switch 49 Oil temperature sensor
    21 Transmission cut-off switch 50 Electrical control valve
    23 Clock 51 Relay
    24 Key switch 55 Cigarette lighter
    26 Fuel gauge 56 Transmission cut-off module
    27 Water temperature indicator 57 Switch
    28 Hour meter 58 Shunt
    29 Brake fluid tank 60 Sensor
    30 Stop switch 61 Sensor
    31 Transmission cut-off switch 62 Windscreen wiper switch
    33 Safety panel 63 Switch
    36 Strain gauge 64 Diode
    37 Complete right rear light
    80

    80-03-M153EN (10/09/2010)
    D3
    Electrical components location
    ELECTRIC CIRCUIT

    MLT 634-LSU Turbo S.E-E3


    MLT 735-LSU Turbo S.5-E3

    (U.K)11
    vtX39
    48 nX70
    nM vtX39 4 5 6

    31
    vtX40 n nM
    vtX39 3 2 1

    10

    Ep 22 - 21
    gEp22
    23
    2

    gEp21
    29 vtX40
    4
    1
    5 3
    51 vtX39

    50 2 1

    49
    vtEp18 nX24

    -
    nM vtX26
    7 1

    +
    vtX41

    56 X70 X75
    vtX38 jX44 vt40
    vtX1 4 8
    vtEp15
    jX26 nM 3
    - +
    vt26
    jX4 vt58 2
    vtX40
    vt57

    30
    jX4 vtEp1 1 5
    vt27
    j62 vt23
    n 29 vt21 vt21
    vtX38 n26
    jX26 vt62 vtX1 n27
    jX26 A

    9
    vtX40
    Ep1

    +
    jX4

    12
    6
    X41
    jX4

    Ep 19 - 20
    26

    3
    n26

    -
    vtX26
    vt58 vt27

    X19
    1 2
    vtX24

    S
    vtX26
    gEp19 vt23 nEp17 nEp7 n12 nX25 nX26 n55 n21 nX77 nX26 n51 n56 nX24 nX24 vtX4
    X20 gEp20 vt19 13 6
    nEp12 nEp2 n10 nX26 nX45 nX30 n58 n19 nX24 n29 n28 nX24 nEp21

    64

    8
    vtEp18
    41 X18 vtX24

    8
    8 1

    7
    VtEp18 11 AA 1360 vtEp10 n
    1
    nM

    5
    7 2

    28

    10
    7 1 n27

    00000000
    45
    6 3
    vt

    RPM x 100
    4 3 1 2
    vt20

    15
    M
    5 1 2 5 4 1 2
    vt n

    6
    j62

    5
    vtX6

    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 28 F29
    6 7

    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12


    7.5A

    20
    10

    K7
    21

    30

    25
    vtX4 A
    46 vtX6
    vtEp10

    vtEp15

    vtEp14
    vtEp13

    vtEp13
    vtEp10

    vtEp11

    5
    nEp12

    7.5A
    nEp12

    nEp12

    jX4
    vtEp9

    vtEp8

    vtX6
    Ep 18
    vtEp15

    vtEp10
    vtEp14

    nEp12

    7.5A vtX45
    vtEp9
    vtEp8

    K5
    bcX47

    K8
    7.5A
    bcX24 10A 5A
    vtX30 vtX40

    +
    vt51
    B B 10A vtX39

    27
    vtX6

    X40
    7.5A 15A

    X44

    -
    7.5A 5A vt58
    vt26

    K9

    K2 K3 K4
    K6
    7.5A 15A
    vtX31 n28

    40
    7.5A
    G vtX24

    S
    vt30

    K0 K1
    C 15A 10A vtx4

    47 vt27 vt26

    F13 F14 F15


    15A 30A
    15A
    jX41
    jX26
    17 E G vt21 vt28

    F30
    25A
    vt29

    1
    n26

    60
    13 6

    21
    8
    D F vtX7
    X77

    7
    1

    1
    H n27
    I vtEp22

    1
    8
    6
    7 1 vt33
    vtEp9 vtEp20 nM 1
    vtX38 vt33 4
    vt10
    D 3

    6
    4 1

    1
    nEp7 bcX45
    1 2

    vtX4
    3 vtEp11
    vt12 vt58 j55 jX30 7
    I jX4
    vtX7 bcX45
    j62
    vt62 2
    bcX24
    X11 nEp2 vt56 vt12
    H
    vtX7 5
    gEp7
    gEp6

    nEp2 vtX38 vt57 vtX24 vt49 vtX24 vt47 1 vtX7 bcX24 j62
    vt10 6 3

    vtEp4
    vt10
    vt10
    C 1 5 X37 vt14 vt40 vt48 vtX24
    j
    j62
    X39

    bcX24
    vt40 vtEp14
    vtEp5 vt43
    nEp7
    Ep 7 - 6 57 vt56
    vt12
    VtEp3
    vt58 vtX36 vtX36vtEp4
    X38 vtX44
    X43 bcX24
    bcX45
    vtX24
    vt12
    vt28 X42 bcX45
    bcX47 vtX44 vtX44 vtX44 vtX44 jX41 jX41 jX41 jX40 vt63 jX41

    Ep 15-14-13-12-11-10- 9- 8 Ep 5 Ep 4 Ep 3 44 bcX45
    bcX45
    24
    vtX44 vtX44 vtX44 vtX44 vtX11 vt58 vtX44 vtX40 jX44 vt28

    Ep 2 1

    3
    2

    4
    1

    3
    2

    4
    1

    4
    2

    5
    3

    X4
    7 8 9

    X7 X6

    80
    nM
    vt58 bc24 bcX40bc24 vt27 vtX38 bc24 vtX38 vtX38 n23 n20
    vtEp18 nM nM vt26 bc24 vt28 vt24 nM nM vtX35
    vtX29
    vtEp16
    vtX46
    vt56
    vt31 n63
    X36 bc24 vtX2 bc24 bc24 vt28 nX46 bc24
    vtX41
    j 19 61

    9
    vtX45 bcX40 nX45 bc24 vtX48 bc24 nM bc24

    1
    vtX42

    2
    vtEp8
    14

    10
    19 9 4 5 6

    X3 X2
    8

    17
    18 7 2 10
    6 1 3 11
    16 5 4 12
    X1 vtEp4
    vtX42
    vtEp1
    3 2 1
    vt vt61 43
    n
    vtEp15
    vtEp13
    vtEp10

    vtEp11

    15 14 13
    nEp12
    vtEp8

    n20

    6 2

    7 3
    5 1

    8 4
    vtX28 vt vt60
    vtX29
    X48
    X47
    X46
    4
    3

    vtX28
    X45
    2

    X24
    7 6
    br vtX3
    2 1 5
    bl vtEp5
    vtEp5 vt43
    3 4 vtX38 nEp2

    X35 jX77
    jX77
    vtX40
    j
    20
    37 62 jX41 vtX27 vtX27

    1
    n43

    2
    10
    vtX53 vtX53 jX41 nM nM vtX41 jX41 vt62 jX25 nM jX26
    7

    VtX27 vtX27 n19


    jX26
    8

    vtX53 vtX53 vtX41 j62 nM jX41 vtX75 jX40 j62 jX26

    1
    X53
    jX40
    Ep 17-16

    vtX70 vt31

    8
    nX36 vtX4 vtX44 nM
    1

    3
    2

    4
    1 9 1 2
    X25 n55 vtEp6 vtX44 jX37 vtEp3 jX77
    vtX26
    vtX77
    vtX44

    vt31
    vt 21

    1
    vtX4 nM

    2
    10 9

    10
    10 17 j
    n33
    X27 X26
    vtX37
    8 7
    E
    vtEp16 6 5
    F 12 1
    4 3

    vt55 jX37 n63 nM 1 12

    X28 nEp17 B A
    2 1
    11 2
    1

    D
    2

    A
    vtX35 vt55 nM vtX44
    2 11
    10 3
    3
    4

    C B

    36 33
    3 10
    vtX35
    C
    vtX41 9 4 4 9
    vt
    vt vtEp1 8 5 5 8
    _
    +
    X31
    X30

    6 7
    vtEp16
    4
    7 6 3
    vtX42

    X29 nEp17
    55 58 2 5

    TEST
    1

    vtX3
    63 vtX24 1 6 vtX44
    3
    4

    A C
    vtX44 vtX39
    vtX35 vt56 B
    n21 vtX39
    nM 12

    6
    5
    3

    1
    2
    (U.K)13
    vtX39
    vtX39

    (10/09/2010) 80-03-M153EN
    D4
    Electrical components location

    WIRING DIAGRAM KEY


    MLT 1035L LSU Turbo S.5-E3
    Item Designation Item Designation
    1 Relay and fuse holder plate 37 Complete right rear light
    10 Complete left front headlight 40 Hand brake switch
    11 Complete left front headlight 41 Complete left rear light
    12 Complete right front headlight 43 Indicator lamp
    13 Complete right front headlight 44 Main harness
    14 Alarm 45 M8 C05 ZN.C nut
    16 Electrovalve 46 M8 ZN nut
    17 Complete electrovalve 47 Clogged oil filter indicator
    19 Fog light switch 48 Transmission oil pressure switch
    20 Wheel alignment switch 49 Oil temperature sensor
    21 Transmission cut-off switch 50 Electrical control valve
    23 Clock 51 Relay
    24 Key switch 55 Cigarette lighter
    26 Fuel gauge 56 Transmission cut-off module
    27 Water temperature indicator 57 Switch
    28 Hour meter 58 Shunt
    29 Brake fluid tank 60 Sensor
    30 Stop switch 61 Sensor
    31 Transmission cut-off switch 62 Windscreen wiper switch
    33 Safety panel 64 Roll corrector switch
    36 Strain gauge
    80

    80-03-M153EN (10/09/2010)
    D5
    Electrical components location
    ELECTRIC CIRCUIT

    MLT 1035L-LSU Turbo S.5-E3

    (U.K)11
    7 1 vtX39
    48 jX44
    jX26
    nX70
    nM vtX39 4 5 6

    31
    vtX40 n nM
    66 jX4 vtX39 3 2 1

    10

    Ep 22 - 21
    gEp22
    23
    2
    jX4 vt40
    gEp21
    j62
    A
    vtX1
    nM
    4
    3
    8

    56 29 vtX40
    4
    1
    5 3
    51 vtX39

    50 2 1

    49
    jX26 vt58 2
    vtEp18 nX24

    -
    vt57 nM vtX26
    jX26 vtEp1 1 5

    +
    vtX41
    vtX38 jX4
    X70 X75

    X41
    jX4 Ep1 - + vtEp15
    vtX40
    vt26
    vtX26

    vtX38
    vt58
    vtX26 n 29 vt21 vt21
    30 vt27
    vt23
    n26
    vt23 vt62 vtX1 n27
    vt19 13 6

    26

    9
    vtX40

    12
    nEp17 nEp7 n12 nX25 nX26 n55 n21 nX77 nX26 n51 n56 nX24 nX24

    6
    nEp12 nEp2 n10 nX26 nX45 nX30 n58 n19 nX24 n29 n28 nX24 nEp21

    Ep 19 - 20

    3
    7 n26

    -
    1
    m vt20 vt27
    bl
    1 2
    vtX24

    S
    j62
    vtX4
    X19 gEp19
    gEp20
    Ep 18
    jX4 VtEp18
    45 65
    vtX4
    28

    8
    11 AA 1360
    41 X20 bcX47
    bcX24 B
    M vtEp10
    vtEp18

    46
    vtX24

    8
    3

    7
    X40
    vt51 nM n
    X16A vt

    7
    X18

    5
    8 1

    10
    vt26 n27

    00000000

    RPM x 100
    4 3 7 2
    vtX6

    15
    5 1 2 10 21
    vt30 vt n

    6
    6 3
    vtX6
    16 1

    5
    6 7 1 2

    20
    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 28 F29

    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12


    7.5A
    vt27

    K7

    30

    25
    5 4 1 2 vtX6
    1 2
    jX26 A

    5
    7.5A
    vtEp15

    vtEp10
    vtEp14

    nEp12

    vtX45
    27
    vt29 7.5A
    vtEp9
    vtEp8

    vtX30

    K5
    vtEp10

    vtEp15

    vtEp13
    vtEp14
    vtEp13
    vtEp10
    nEp12

    K8
    vtEp11
    nEp12

    nEp12

    13 7.5A
    vtX44

    vtEp9

    6
    vtEp8
    vt64

    10A 5A vtX6 vtX40

    +
    X44
    7 1 B 10A
    vt58 vtX39
    vtEp9 7.5A 15A
    vtX31
    G

    -
    7.5A 5A
    vt10

    K9

    K2 K3 K4
    X39
    vtx4

    K6
    7.5A 15A n28
    vtEp11 7.5A
    jX41 vtX24

    S
    K0 K1
    C 15A 10A
    vt12 vt26
    17
    vt21

    F13 F14 F15


    15A 30A

    40 vt12
    vt10 C 15A
    E G vt28

    F30
    25A
    vtX7

    1
    vt10 n26

    60 47
    vtEp22
    X77

    21
    8
    vt10 D F bcX45 n27

    7
    1

    1
    H I vt33
    vtEp14 bcX45

    1
    vtEp20

    8
    6
    vt12 bcX24
    2 1 1 2 vt33 nM 1
    VtEp3 bcX24 4
    jX4 j62
    gEp24 gEp25 vt12
    D 3

    6
    1
    vtX7
    1 2
    4 1
    gEp23 gEp26 vt28
    vt58 j55 jX30 7
    I vtX7
    bcX24
    j
    vt62
    5
    2

    3 1 vtX7
    bcX24 j62
    vtX38
    nEp7 vtX4 H vtX24 vt49 vtX24 vt47 vtX16A
    bcX45 j62
    6 3

    X11
    gEp7
    gEp6

    nEp2 vt56
    X37 vt14 vt40 vt48 vtX24 vtX24
    24
    Ep 25 - 26
    Ep 23 - 24

    1 5
    nEp2 vtX38 vt57
    vtX44
    X43 bcX45
    bcX47
    vtEp5 vt43
    nEp7
    Ep 7 - 6
    vtEp4
    vt40
    vt58 vtX36 vtX36vtEp4
    X38 44
    bcX45
    bcX45
    57 vt56
    X42 vtX44 vtX44 vtX44 vtX44 jX41 jX41 jX41 jX40 vtX33 jX41
    vtX44 vtX44 vtX44 vtX44 vtX11 vt58 vtX44vtX40 jX44 vt28

    Ep15-14-13-12-11-10-9-8 Ep 5 Ep 4 Ep 3 1

    3
    2

    4
    1

    3
    2

    4
    1

    4
    2

    5
    3

    Ep 2
    X4
    7 8 9

    vtX27 vtX27 X7 X6
    X53 vtX27 vtX27

    80
    61

    1
    vt58 bc24 bcX40bc24 vt27 vtX38 bc24 vtX38 vtX38 n23
    vtEp18 nM nM vt26 bc24 vt28 vt24 nM nM vtX35 vtEp16
    X36

    8
    vtX29 vtX46
    vt56 nX33 nM

    19 9
    vt31
    vtX42
    vtEp4
    4 5 6
    bc24
    vtX45 bcX40 nX45
    vtX2 bc24 bc24 vt28 nX46 bc24
    bc24 vtX48 bc24 nM bc24 n20
    vtX41
    19 14
    X3 X2
    8
    18 7 2 10
    17 6 1 3 11 X1 vtX42
    vtEp1
    3 2 1

    vt
    j

    1
    16 5 4 12

    2
    vtEp8

    10
    vtEp15
    vtEp13
    vtEp10

    vtEp11

    15 14 13
    nEp12
    vtEp8

    vtX28 6 2

    7 3
    vtEp5
    20
    5 1

    8 4
    vt j
    vtX29
    4
    3

    vtX40
    X46
    X48
    X47

    vtX28 vt31 vtEp5 vt43


    2

    vt64
    6

    X24 vtX3
    X45 21 vtX38

    9
    7 vtX44
    br

    1
    n43 nEp2

    2
    10
    2 1 5
    bl vt
    3 4 n19
    vt31
    X35 jX77

    1
    43
    nM

    2
    10
    jX77
    vt61
    37 62 jX41
    n33
    n64
    jX26
    7

    vtX53 vtX53 jX41 nM nM vtX41 jX41 vt62 jX25 nM n


    jX26 n20
    8

    vtX53 vtX53 vtX41 j62 nM jX41 vtX75 jX40 j62 jX26 jX40 vt60
    Ep 17-16

    vtX70
    nX36 vtX4 vtX44 nM jX77

    vtEp25
    vtX16A
    X25
    vtEp23
    n55 vtEp6 vtX44 jX37 vtEp3

    vt20
    vtX26
    n43
    1 2
    1 9 1 2

    3 4
    vtX77
    vtX4
    10 9

    10 17

    X27 X26 vtEp16


    8

    4
    7

    3
    j
    E
    F

    vt55 jX37 nX33


    vtX37
    nM
    12 1
    11 2
    1 12
    2 11
    10 9

    X49B
    X28 nEp17
    8 7
    B A
    vtX44
    2
    2 1
    1

    D
    vt
    2

    A 10 3 6 5

    vtX35 vt55 nM 3 10
    1
    4 3
    vt
    3
    4

    C B
    vtX41
    33
    9 4 4
    X33

    36
    2 1

    vtX35
    C
    5 8
    vt vtEp1 8 5

    64
    vt 6 7
    7 6
    _
    +

    vtX42
    58
    X31
    X30

    vtEp16
    3 4

    vtX24
    X29 nEp17 2 5

    55

    TEST
    1

    vtX3 vt56 1 6 vtX44


    3
    4

    A C
    vtX44 vtX39
    vtX35 B
    n21 vtX39
    nM 12

    6
    5
    3

    1
    2
    (U.K)13
    vtX39
    vtX39

    (10/09/2010) 80-03-M153EN
    D6
    Electrical components location

    WIRING DIAGRAM KEY (ECU CIRCUIT)


    MLT 634 LSU Turbo S.E-E3
    MLT 735/1035L LSU T S.5-E3
    Item Designation
    1 Harness
    2 Electronic box
    3 Multi-plug
    4 Fuse carrier
    5 Complete pump
    6 Potentiometer harness
    80

    80-03-M153EN (10/09/2010)
    D7
    Electrical components location
    WIRING DIAGRAM (ECU CIRCUIT)

    MLT 634-LSU Turbo S.E-E3


    MLT 735-LSU Turbo S.5-E3
    MLT 1035L-LSU Turbo S.5-E3

    EP1 11AA 1361 - 1363

    rX112
    X4
    1 2 3

    4 5 6

    7 8 9

    r2 r2
    X112 X111
    r4 r/n2 jvt5
    rEP1 jvtX107
    jvt2 X106

    6
    r2
    j2
    vt2

    2 jvtX106
    1 m2

    5 1

    80
    ep1
    r2
    r2
    rX112
    r3
    4 n2
    r4
    A G
    vi2

    3
    B F
    H

    C jvtX107 m5
    E
    D
    r6 n3 jvtX106
    o2
    vt2 r/nX111 rEP1
    vt3 j6 r4
    vi3 o3 vt6 r4 rEP1

    14
    3
    2 1
    26 15
    40 29
    28 27

    52 41

    jvt3 jvt2

    2 jvt2 jvtX106

    X107
    (10/09/2010) 80-03-M153EN
    D8
    Electrical components location

    WIRING DIAGRAM KEY


    MLT 731 Turbo S.E-E3
    Item Designation Item Designation
    1 Relay and fuse holder plate 40 Hand brake switch
    10 Complete left front headlight 41 Complete left rear light
    11 Complete left front headlight 43 Indicator lamp
    12 Complete right front headlight 44 Main harness
    13 Complete right front headlight 45 M8 C05 ZN.C nut
    14 Alarm 46 M8 ZN nut
    19 Fog light switch 47 Clogged oil filter indicator
    20 Wheel alignment switch 48 Transmission oil pressure switch
    21 Transmission cut-off switch 49 Oil temperature sensor
    23 Clock 50 Electrical control valve
    24 Key switch 51 Relay
    26 Fuel gauge 54 Forward/reverse lever
    27 Water temperature indicator 55 Cigarette lighter
    28 Hour meter 56 Transmission cut-off module
    29 Brake fluid tank 57 Switch
    30 Stop switch 58 Shunt
    31 Transmission cut-off switch 60 Sensor
    33 Safety panel 61 Sensor
    36 Strain gauge 62 Windscreen wiper switch
    37 Complete right rear light 64 Diode
    80

    80-03-M153EN (10/09/2010)
    D9
    Electrical components location
    ELECTRIC CIRCUIT

    MLT 731 Turbo S.E-E3

    7 1 X42 64 vtEp8 31 vtX26


    X75 (U.K)11
    jX44
    jX26 vtEp10 vtX41
    j 19 X70 10
    1
    vtX39
    jX4 vt n20 vtX39
    vt58 vt54 vt54 vtEp4

    1
    4 5 6
    jX4 nM

    2
    10
    _ nM
    j62 1 5 vtX6
    43
    10 21 vtX39 3 2 1

    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 28 F29
    +

    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12


    7.5A
    jX26 vtX6

    K7
    54
    vt61 vtX39
    jX26
    jX4
    A A
    7.5A
    7.5A
    H vtX6 n20
    n

    X41

    K5
    vt40

    K8
    7.5A
    jX4 vtX30
    vtX1 4 8

    56
    10A 5A
    vtX26 10A vtX6 vt60 n29 vtX1 nM 3
    B

    X44
    7.5A 15A vt62 vt21 vtX2 vt58
    vt58 vt58 5 4
    vt57
    2

    vtX26
    7.5A 5A
    vtX31 vtEp5 vtEp1 1 5

    K9
    G

    K2 K3 K4
    20

    K6
    7.5A 15A
    vtEp4 vtX42 vtX40
    vt23 7.5A vtx4
    vtX40 j
    29 23

    K0 K1
    C 15A 10A
    vt19 13 6 jX41 nX70
    vtEp1 vtX42

    F13 F14 F15


    15A 30A

    9
    vt21

    1
    15A n43 nM nX24

    2
    10
    VtEp18

    -
    E G

    F30
    25A n19

    +
    1

    1
    7 1 vtX7 vtX41
    vtEp15

    21
    8
    D F
    vt20
    30

    7
    vtEp22

    1
    H I vt26
    j62 vt31
    vt33
    Ep1

    5
    vtX40
    21

    1
    8
    6
    vtX4 vtX44
    vtEp20 vt vt27
    41 Ep 18 jX4
    bcX47
    3
    I
    vt33
    vtX2 vt23
    n26

    9
    jX4

    1
    nM n27

    2
    10
    bcX24 vtX7
    7 n33
    B D

    9
    vt51

    6
    vtX40
    X40

    4 3 vtX7
    1

    12
    6
    5 1 2 vtX24 vt49 vtX24 vt47
    vt26 1 vtX7

    26
    6 7

    3
    vt58 j55 jX30 vt14 vt40 vt48 vtX24 n26

    -
    vt30 vt27
    33
    vtEp15

    vtEp10
    vtEp14

    vtX24
    nEp12

    vt27

    S
    n21
    vtEp9
    vtEp8

    jX26
    vt29 X37 X38 vtX44
    X43 vtX44
    vtX44
    C
    B
    A
    vtX4

    8
    13 6
    nM vtEp18
    7 1 vtX24

    8
    vtEp18

    7
    vtEp9 3 4
    n
    51 vtX40 nM

    7
    1

    5
    5

    28
    3
    vt10

    TEST

    10
    2 5 4
    n27

    00000000

    RPM x 100
    vtEp11 1 6 2

    15
    vt12 vt n

    6
    n

    20
    vt12

    30

    25
    vt10

    5
    vt10
    vt10
    C vtX45
    X39

    vtX40

    +
    vtEp14 bcX45 vtX39
    vt12 bcX45
    n10
    45 27

    -
    VtEp3 bcX24 n51 n12
    n28
    vt12 vtX48
    bcX24
    n19 n56 n28
    46 vtX24

    S
    13 6 vtX47 n21 n58 n29
    55
    vt28 vt26
    X46

    85 87D 86
    vtX4 n55 nX24 nX77
    j

    87
    30
    nX25 nX24 nX24 vt28
    bcX24

    X19 60 47 X31 X30 X33


    nX45
    bcX24
    bcX45
    nX26
    nX26
    nX26
    nEp7
    nX24
    nX30 M n26
    n27
    vtX46 nEp12 nX45

    X20 vt n55
    X48 vtX45
    vtX24
    nEp2
    _
    +

    vt bcX45
    vtX4

    X18 10
    bcX47
    2

    8
    E
    vt vtX37
    1

    7
    8 1 F

    9
    bcX40 bcX45 12 1
    B A nX33 vtX4 j 1 12
    7 2 D A vtX46 bcX45 nM
    jX37 nM
    X47
    vtEp6 11 2 2 11
    6 3 C
    B bc24 vtX44
    1 2 C 10 3

    58
    3 10

    24
    5 4 1 2
    bc24 vtX41 9 4

    40
    4 9
    vtEp1 8 5 5 8
    bc24
    vtEp10

    vtEp15

    vtX44 nM
    vtEp13
    vtEp14
    vtEp13
    vtEp10
    nEp12

    vtEp11
    nEp12

    nEp12

    7 6
    vtEp9

    6 7
    vtEp8

    vtX48 vtX42
    vtX44 jX37 vtEp3 5 1
    vtEp5 vt43 vtX38 vtX24

    80
    nEp7 nEp7 6 2 bc24

    X45 7 3
    bc24
    vt56

    61
    vt28
    8 4

    Ep 15-14-13-12-11-10- 9- 8
    nM
    nX46
    bc24
    4

    3
    1
    X77
    vtX4
    Ep 5 Ep 4 Ep 3 bc24 nM 1

    44 X53 X11 nEp2


    nEp2 vt56
    vtX38 vt57 j62
    4

    - 6 vtX27
    vtEp4
    vt62
    5
    2

    p7
    8

    vtX77 vtX27
    vt40
    14
    vtEp15

    j62
    vtEp13
    vtEp10

    vtEp11

    vtEp5 vt43
    57
    nEp12

    E 6 3
    vtEp8

    vtX26 j62 nEp2


    jX77 vt56

    2
    7
    1
    6
    5
    62 jX41
    jX26
    jX77 Ep 2
    vtX27
    VtX27
    1

    7 4 1
    3 4 vt62 vtX38
    8 5 2 jX26

    37 36 9 6 3 vt62
    jX40
    vtX39
    vtX39
    vtX70
    50 nM

    6
    5
    3

    1
    2
    48
    jX77

    Ep 22 - 21
    vtX39
    vtX39
    vt21 vt56 gEp22
    vt31 vt31 gEp21

    1 2
    2 1 vt58 bc24 bcX40 bc24 vt27 vtX38 bc24 vtX38 vtX38 n23
    1 2
    vtEp18 nM nM vt26 bc24 vt28 vt24 nM nM

    X23 49 vtX38
    1 2 X2 X1 vtX44 vtX44 vtX44 vtX44
    vtX44 vtX44 vtX44 vtX44
    jX41 jX41 jX41 jX40 vtX33 jX41 vtX46
    vtX11 vt58 vtX44vtX40 jX44 vt28
    vtX53 vtX53
    vtX53 vtX53 vtX41
    jX41 nM nM vtX41 jX41 vt62
    j62 nM jX41 vtX75 jX40 j62
    jX25
    jX26
    nM
    19 8
    18 7 2
    9
    10
    17 6 1 3 11

    Ep 19 - 20
    2 2
    2
    gEp7

    1 3
    gEp6

    1 1
    1 2 16 5 4 12
    3 4 3 4
    4 5 6 1 2
    1 9 vtX38 15 14 13
    gEp19
    X4
    7 8 9

    X7 X6
    1 2
    3 4
    gEp20
    10 17
    12
    X27 X26 X25 X24 (U.K)13
    (10/09/2010) 80-03-M153EN
    D10
    Electrical components location

    WIRING DIAGRAM KEY (CONTROL UNIT AND HYDRAULICS)


    MLT 731 Turbo S.E-E3
    Item Designation
    1 Manipulator
    2 Harness
    3 Valve
    4 Control unit
    5 M8 ZN nut
    6 M8 ZN nut
    7 Discharge valve module
    8 Discharge valve
    80

    80-03-M153EN (10/09/2010)
    D11
    Electrical components location
    WIRING DIAGRAM (CONTROL UNIT AND HYDRAULICS)

    MLT 731 Turbo S.E-E3

    11AA 1366

    X4
    X4 1

    3
    2

    4
    1

    3
    2

    4
    X6 1

    4
    2

    5
    3

    X2
    7 8 9
    X202
    X204
    3

    1
    4

    2
    X201 g7
    n7
    6
    X205 rX205 oX205
    oX210
    rX206
    rX210
    nX208
    nEP1 X203 5
    oX204
    rX204

    X206 X207
    rX201 roX207 roX206 roX210
    r7 rX210

    4 8
    vtX208
    rX206 7
    nX203 7 14
    6 13
    5 12
    gX202 4 11

    2 3 10
    2
    1
    9
    8

    X208
    nX203
    vt7

    jvt

    80
    roX211 bc ro
    jX214 bc j
    nX213 8 1 8 1 bc n 8 1

    blX212 7 2 7 2 bc bl 7 2

    roX207 6 3 6 3 bc ro 6 3

    rX201 5 4 5 4
    bc r 5 4

    oX204 bc or
    rX206 bc r
    EP 1

    X212 X211 X210

    blX210 roX210
    nEP1 nEP1
    2 1
    2 1

    EP1
    nX203

    3 2 1
    2 1
    nX211 nX212

    jX210
    nX210 nX213 nX214
    nEP1
    nEP1

    X214 X213
    (10/09/2010) 80-03-M153EN
    D12
    Electrical components location

    WIRING DIAGRAM KEY


    MLT 634 120 LSU S.E-E3 - MLT 735/741 120 LSU S.5-E3
    Item Designation Item Designation
    1 Complete left front headlight 22 Fog light switch
    2 Complete left front headlight 23 Wheel alignment switch
    3 Instrument panel 24 Diode
    4 Alarm 25 Key switch
    5 Complete right front headlight 26 Harness
    6 Complete right front headlight 27 Relay and fuse holder plate
    7 Sensor 28 Switch
    8 Oil temperature sensor 29 Windscreen wiper switch
    9 Transmission oil pressure switch 30 Electronic box
    10 Electrical control valve 31 Fuse carrier
    11 Hand brake switch 32 Module
    12 Shunt 33 Hydraulic pump
    13 Transmission cut-off module 34 Cigarette lighter
    14 Safety panel 35 Complete electrovalve
    15 Diode 36 Strain gauge
    16 Indicator lamp 37 Clogged oil filter indicator
    17 Stop switch 38 Sensor
    18 Brake fluid tank 40 Complete left rear light
    20 Transmission cut-off switch 41 Complete right rear light
    21 Relay 42 Clock
    43 Fuel gauge
    80

    80-03-M153EN (10/09/2010)
    D13
    Electrical components location
    ELECTRIC CIRCUIT

    MLT 634-120LSU S.E-E3


    MLT 735-120LSU S.5-E3
    MLT 741-120LSU S.5-E3

    (U.K)2
    nM

    27 X42 bc25
    1
    vtEp18
    20
    vtEp9
    7 1

    vtEp4 vtX36
    bc25
    vtX48 vtEp8
    21 3 5 4
    2
    vtX40
    1
    22
    5 1

    F16 F17 F18 F19 F20 F21 F22 F23 F24 F25 F26 F27 28 F29
    vt1 bl

    F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12


    7.5A
    vt12 vtX41

    K7
    vtX36 j n

    X39
    vtEp11 A 15A
    6 2 bc25 _ m

    X45
    15A 7.5A
    5 1
    vt5 7.5A bc25 nM

    9
    K5

    1
    7 3
    n23

    K8
    7.5A +

    2
    vt5

    10
    10A 5A vt44
    vt1
    vt1
    vt1
    B
    7.5A
    7.5A
    10A
    15A
    5A
    8 4
    nM
    nX46
    X70

    K9

    K2 K3 K4
    K6
    7.5A 15A
    bc25 vt29 vt54 vt54
    vtEp14 7.5A
    bc25 n18 vtX1

    K0 K1
    23
    15A 10A
    vt5 C vtEp5
    38 j

    F13 F14 F15


    15A 30A
    vtEp3
    vt5
    15A 15A
    E G
    vtX48 vtX40

    18
    vtX40
    X75

    F30
    25A
    vtX47
    16

    1
    1

    1
    vt44 vtX2 n16 vt7 nX70

    2
    10
    85 87D 81
    vtX26
    37 X46

    21
    8
    13 6 D F n22 n16 nM

    7
    1

    87
    86
    H I
    nX45

    5
    7 1

    1
    n16

    8
    6
    vtX39
    vt23 vt20 vtEp15
    j29
    X43 bcX40 vtX44
    54
    n23
    17 vtX39 4 5

    X40
    3 vt vt38 nM
    6

    X38

    6
    1
    vtX4 vtX46 vtX40
    40 X19 jX4 vt12 j34 jX30
    X47 bc25 vt20 vtX39
    vtX39
    3 2 1

    1
    7 nM

    2
    bcX47

    10
    4 3 vtX44 n14
    X37

    vtX10A
    bcX10A

    vt32

    vt11

    vt37
    vt24
    X20
    5 1 2

    42

    vt8
    vt9
    vt4
    6 7 vt21 vtX46

    X18 8 1
    vtEp18
    X48 vtX45 3 4
    X62
    vtX38
    nEp7

    vt43 nX10A
    vtEp10

    vtEp15
    vtEp14

    nEp12

    -
    vtEp8

    vtX10A
    vtEp9

    7 2 2 5
    vt17 vt vtX41

    +
    1 6
    6 3
    vt45 vtX10A vtX4

    1
    1 2

    TEST
    vtX41
    3
    Ep 18
    1 2 5 4
    jX26

    2
    vt43
    vt18 1
    vtX10A
    10
    13 6
    15 vt45
    vtEp10

    21
    vtEp15
    vtEp13

    vtEp14
    vtEp13

    nEp12
    vtEp10

    vtEp11
    nEp12

    nEp12
    vtEp9

    vtEp5
    vtEp8

    vt42
    nEp7
    vt16

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    80
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    (10/09/2010) 80-03-M153EN
    D14
    Electrical components location

    KEY: WIRING DIAGRAM (ENGINE - TRANSMISSION)


    MLT 634/731 (LSU) T S.E-E3
    MLT 735/1035L LSU T S.5-E3
    Item Designation
    1 Glow plug
    2 Engine oil pressure switch
    3 Electrovalve
    4 Water temperature sensor
    5 Water temperature sensor
    6 Oil temperature sensor
    7 O-ring
    8 Transmission oil pressure switch
    9 Solenoid valve (Delphi)
    10 O-ring
    80

    80-03-M153EN (10/09/2010)
    D15
    Electrical components location
    ELECTRICITY (ENGINE - TRANSMISSION)

    MLT 634-LSU Turbo S.E-E3


    MLT 731 Turbo S.E-E3
    MLT 735-LSU Turbo S.5-E3
    MLT 1035L-LSU Turbo S.5-E3

    6 8
    2 10
    7

    3
    9

    80
    4
    5

    (10/09/2010) 80-03-M153EN
    D16
    Electrical components location

    KEY: WIRING DIAGRAM (ENGINE - TRANSMISSION)


    MLT 634 120 LSU (PS) S.E-E3
    MLT 735/741 120 LSU (PS) S.5-E3
    Item Designation
    1 Air pressure sensor
    2 O-ring
    3 Glow plug
    4 Air temperature sensor
    5 Seal
    6 Fuel pressure sensor
    7 Seal
    8 Speed sensor
    9 O-ring
    10 Bolt
    11 Speed sensor
    12 O-ring
    13 Bolt
    14 Oil pressure sensor
    15 O-ring
    16 Water temperature sensor
    17 O-ring
    18 Oil temperature sensor
    19 O-ring
    20 Transmission oil pressure switch
    21 Oil temperature sensor
    22 O-ring
    23 Sensor
    24 Seal
    25 Transmission oil pressure switch
    26 O-ring
    80

    80-03-M153EN (10/09/2010)
    D17
    Electrical components location
    ELECTRICITY (ENGINE - TRANSMISSION)

    MLT 634-120LSU S.E-E3


    MLT 634-120LSU PS S.E-E3
    MLT 735-120LSU S.5-E3
    MLT 735-120LSU PS S.5-E3
    MLT 741-120LSU S.5-E3
    MLT 741-120LSU PS S.5-E3

    18 20
    3
    26
    4 19
    1 5
    2

    6 7

    9
    10
    8 25 23
    21

    80
    26 24
    22

    13

    16 11
    12
    17 14

    15

    (10/09/2010) 80-03-M153EN
    D18
    Electrical components location
    80

    80-03-M153EN (10/09/2010)
    ELECTRICAL CONTROL AND ADJUSTMENT

    Pages

    4TH5 HYDRAULIC PILOT CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A3


    CANDRIVE MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B1
    ELECTRONIC CONTROL OF THE A10VO EK1 PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . C1
    PGV MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D1
    OPERATION AND ADJUSTMENT OF THE LONGITUDINAL STABILITY
    WARNING DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E1

    80

    (16/05/2011) 80-04-M153EN
    A2
    Electrical control and adjustment
    80

    80-04-M153EN (16/05/2011)
    A3
    Electrical control and adjustment

    4TH5 HYDRAULIC PILOT CONTROL UNIT

    Pages

    4TH5 HYDRAULIC PILOT CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5


    – Component locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A5
    – Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A6
    – Mechanical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A7
    – Precautions for fitting and use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A9
    MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10
    – Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A10
    – Recommendations for the removal of the hydraulic pilot control unit . . . . . . . . A11
    – Hydraulic pilot control unit repair procedures . . . . . . . . . . . . . . . . . . . . . . . . . A12
    MULTIFUNCTION JOYSTICK (JSM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A16
    – Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A16

    80
    – JSM Joystick schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A17

    (16/05/2011) 80-04-M153EN
    A4
    Electrical control and adjustment
    80

    80-04-M153EN (16/05/2011)
    A5
    Electrical control and adjustment

    4TH5 HYDRAULIC PILOT CONTROL UNIT


    Component locations

    Multifunction joystick JSM

    4TH5 hydraulic
    pilot control
    unit

    80

    (16/05/2011) 80-04-M153EN
    A6
    Electrical control and adjustment

    Functioning

    Design

    4TH5 pilot control units basically comprise a control lever (5), four pressure adjustment valves and
    a body (10).
    Each pressure adjustment valve comprises a control spool (6), a control spring (7), a return
    spring (8) and a plunger (9).

    Connection ports

    P Supply
    T Reservoir
    1, 2, 3, 4 Control ports
    80

    Functioning

    When not actuated the control lever is held in zero position by the four return springs (8). The control
    ports (1, 2, 3, 4) are connected to the tank port T via the drilling (11).
    When the lever (5) is deflected, the plunger (9) compresses the return spring (8) and the control
    spring (7) and moves the control spool (6). Firstly, the connection between the relevant control port
    and the tank port T closes, then, as the plunger (9) continues in its movement the control phase
    begins when, supplied by P through the drilling (11) the control spool (6) finds its balance between
    the force of the control spring (7) and the force resulting from the hydraulic pressure in the relevant
    port (port 1, 2, 3 or 4).
    Through the interaction of the control spool (6) and the control spring (7) the pressure in the control
    ports is proportional to the stroke of the plunger (9) and thus the position of the control lever (5).
    The boot (12) protects the mechanical components of the hydraulic control unit against external
    contamination.

    80-04-M153EN (16/05/2011)
    A7
    Electrical control and adjustment

    Mechanical characteristics

    4Th5
    Inlet pressure (bar) Up to 35
    Back pressure at Port T (bar) Up to 3
    Pilot oil flow (P to 1-2-3-4) (liters/minute) Up to 13
    Max. permissible operating torque at lever (Nm) 10 during operation
    80 exceptional one time loading
    Weight (kg) 1,9

    Hydraulic symbol

    Joystick designation/deflection

    Fixing bolts
    1. Lever deflection when simultaneously
    actuating two actuators.

    2. Lever deflection when actuating one

    80
    actuator.

    (16/05/2011) 80-04-M153EN
    A8
    Electrical control and adjustment

    Bird’s eye view of layout of joystick in cab

    Front machine

    4 T
    P
    3 1
    2

    Telehandler rear

    Control curve 106


    Pilot pressure, bar
    80

    Joystick deflection ° (for one port - for two ports)

    4TH5
    Number of ports controlled 1 2
    Operating torque in N.m A 0,9 1,4
    B 1,7 2,9
    C 2,5 4,3

    The operating torques indicate take into account the hydraulic force applied to the plunger, the force
    arising from the standard return spring and the resistance arising from the boot.

    80-04-M153EN (16/05/2011)
    A9
    Electrical control and adjustment

    Precautions for fitting and use

    Essential precautions

    - Do not direct the jet of a pressure washing device directly at the unit.

    - Ensure the electrical cable is under no mechanical stress.

    - During the operation protection via the rubber boot must be ensured.

    - Do not use anything other than the original grip and lever.

    4TH5 fitting precaution

    - Mounting flange flatness = 0,5 mm

    - Bolt head dimensions = Ø 10 mm

    - Tightening torque for flange fixing bolts = 10 N.m max

    - Hydraulic connections tightening torque = 30 N.m max

    Installation 4TH5

    80
    Nominal diameter/fixing with 4 bolts
    Fixing bolts D = 92 to 108 mm

    (16/05/2011) 80-04-M153EN
    A10
    Electrical control and adjustment

    MAINTENANCE
    Troubleshooting

    Precautions
    Before carrying out any troubleshooting procedure to identify the cause of breakdown or dismantling
    the hydraulic control unit, it is essential to first carry out an investigation into the hydraulic circuit
    to check for any possible cause of the breakdown external to the hydraulic control unit.

    Faults related to abnormal operation of equipment attached to the hydraulic control unit.

    Malfunction observed Probable cause Additional checks Solutions


    No movement: lifting, 1. Leak See “Faults observable
    lowering, crowd, tilt through visual
    inspection”
    2. Control spool seized Replace the hydraulic
    or blocked control unit
    Lack of movement 1. Poor pressure signal Replace the hydraulic
    speed: lifting, lowering, control unit
    crowd, tilt 2. Leak See “Faults observable
    through visual
    inspection”
    No accessory or boom 1. See chapter “EMS” Checking connection See chapter “EMS”
    extension movement

    Faults observed through abnormal operation of the hydraulic control unit

    Malfunction observed Probable cause Additional checks Solutions


    Joystick does not return 1. Defective universal Replace the universal
    80

    automatically to neutral joint joint


    position:
    1. Returns manually with
    obvious resistance
    Joystick does not return 1. Lipped seal too hard Change guides and
    automatically to neutral inside guide plungers
    position: 2. Control unit setting Remove the control unit Replace the hydraulic
    2. Returns manually with spring broken for visual inspection control unit
    no resistance
    3. Control unit cup
    broken
    The handgrip turns 1. Control components Re-tighten all controller
    have loosened components

    80-04-M153EN (16/05/2011)
    A11
    Electrical control and adjustment

    Visually observable defects

    Malfunction observed Probable cause Additional checks Solutions


    Damaged boot Replace boot
    Oil on armrest coming Leak between guide and Lift the boot to visually Change guides and
    from base of boot plunger inspect plungers
    Seepage on body Porous body Replace the hydraulic
    control unit

    Recommendations for removal of hydraulic pilot control unit

    - When removing the control unit, plug all openings immediately in order to prevent any contamination
    of the hydraulic circuit.
    - When re-fitting the control unit, remove plastic plugs from openings and pipes just before making
    connections.
    - Do not tighten connectors to a torque greater than that specified in the assembly instructions.
    - Always check the quality of the hydraulic oil whenever maintenance/repair work is done.
    - The use of PTFE tape, hemp and jointing compound is forbidden.
    - Hydraulic lines and connections must be under not strain of any kind.

    General recommendations

    Precautions:
    - BEFORE REMOVING THE HYDRAULIC CONTROL UNIT FROM THE TELEHANDLER IT IS ESSENTIAL
    TO THOROUGHLY CLEAN THE CONTROL UNIT AND ITS SURROUNDINGS. DO NOT DIRECT THE JET
    FROM A PRESSURE WASHER DIRECTLY AT THE CONTROL UNIT.
    - THE HYDRAULIC CIRCUIT MUST BE KEPT PERFECTLY CLEAN OF ALL CONTAMINANTS. FIT PLASTIC
    PLUGS ON PIPES AND OPENINGS AS SOON AS THEY ARE EXPOSED.

    Wear protective clothing and use suitable equipment to avoid any accident, particularly

    80
    with hydraulic fluid.
    Place all the actuators on the telehandler connected to the joystick control in their rest
    position (on the ground, as low as they will go etc.) to avoid any accident arising from
    uncontrolled movements when the hydraulic circuit is disconnected.
    With the machine switched off, release any stored pressures, by moving all the joystick
    control spools, moving the lever in every direction.

    Removal of the hydraulic joystick control

    - Fit plugs as soon as pipework has been disconnected from the control. Be sure to catch any
    leaked oil in an appropriate recipient.
    - Unscrew the fixing bolts and remove the joystick control.

    (16/05/2011) 80-04-M153EN
    A12
    Electrical control and adjustment

    Re-fitting the joystick control

    - Ensure all mating faces are perfectly clean.


    - Check the mounting flange on the telehandler for flatness (tolerance 0,5 mm).
    - Check the condition of all seals on line connectors.
    - Clean the joystick control if it has been in prolonged storage.
    - Offer the controller up to the flange and fix it to the telehandler using the bolts, torqueing them
    to a maximum of 10 N.m.
    - Attach the pipework to the controller as per the connections diagram, applying a maximum torque
    of 30 N.m.
    - Ensure that flexible hoses are correctly arranged, avoiding twists or rubbing.
    - When the above steps have been correctly carried out the device can be put into service.

    Repair procedures for the hydraulic control unit

    Replacement of boot or hand-grip

    Preliminary operations:
    - Remove the controller from the armrest on the telehandler,
    or create space by unscrewing the 4 fixing bolts from the
    mounting flange in order to gain access to the electrical
    cable.
    - Secure the controller either in a vice or using a self-locking
    wrench (jaws around the body, 65 mm).

    NOTE: - It is not necessary to completely remove the


    controller in order to unclip the electrical
    connection.
    - It is not necessary to remove or disconnect devices
    which do not have an electrical connection.
    80

    Telehandler switched off:


    - place all telehandler devices attached to the
    joystick controller in their rest position.
    - release stored pressures by moving the joystick’s
    control spools, moving the joystick in all
    directions.

    Removing the hand-grip:


    - Lift and fold back the boot.
    - Take the wiring grommet from its housing to free the cable.
    - Unscrew the fixing nut from the hand-grip (open-ended
    19 mm spanner).

    Re-fitting:
    - Tightening torque: 40 ± 10% N.m.
    - Unscrew and remove the hand-grip.

    80-04-M153EN (16/05/2011)
    A13
    Electrical control and adjustment

    Universal joint removal

    Preliminary operations:
    - Remove the joystick controller from the telehandler
    armrest.
    - Secure the controller in a vice.
    - Remove the hand-grip.

    NOTE: It is recommended to remove the controller from the


    telehandler. It is possible to carry out this operation
    without removing the controller from the telehandler,
    taking care to immobilize the body with regard to the
    armrest using a self-locking wrench (jaws around the
    body, opening 65 mm).

    Universal joint removal:


    - Insert an 8 mm Allen key into the universal joint and
    unscrew it.

    Re-fitting:
    - Put a drop of Loctite 262 on the end of the universal joint
    thread.
    - Tightening torque: 50 ± 10% N.m

    Remove: - the universal joint,


    - the adjustment shim(s).

    Refitting:
    - Adjust the static sag of the universal joint by selecting the shims necessary to obtain a play-
    free contact between the universal joint cam and the plungers. At its rest position the plungers
    should not be depressed more than 0,2 mm. To check this value, inspect the displacement of
    the plunger opposite one which is depressed.

    80
    NOTE: It can be hard to measure the static sag in situ. It is sometimes necessary to re-adjust after
    re-fitting and checking the controller for correct operation.

    When swapping out a universal joint for an identical replacement, start with shims of the thickness
    already used on the controller.

    (16/05/2011) 80-04-M153EN
    A14
    Electrical control and adjustment

    Removal of guides/plungers and control units

    Preliminary operations:
    - Remove the joystick controller from the telehandler
    armrest.
    - Remove the hand-grip.
    - Remove the universal joint.

    NOTE: It is recommended to remove the controller from the


    telehandler. It is possible to carry out this operation
    without removing the controller from the telehandler,
    taking care to immobilize the body with regard to the
    armrest using a self-locking wrench (jaws around the
    body, opening 65 mm).

    Dis-assembly:
    - Place the controller body on a workbench.
    - Remove the retention plate.

    Re-fitting:
    - Line up the cut-outs on the plate and the body for the
    wiring grommets.

    - Insert the end of a small screwdriver between the guide


    and body, then carefully lift the guide to disengage it from
    the body.

    NOTE: Hold the guide with the other hand while removing it to limit the effect of the return spring.

    - Remove the guide/plunger assembly.


    - Repeat for the other 3 sub-assemblies.
    80

    Re-fitting:
    - Use the retention plate to simultaneously engage the 4 guides with the body, ensuring they all
    enter at 90°.

    Re-assembly is the reverse of dis-assembly.

    80-04-M153EN (16/05/2011)
    A15
    Electrical control and adjustment

    Checking the control units:

    - Remove the control units from the body (plain long-nosed


    pliers).
    - Visually inspect the condition of the guides/plungers.
    If any defect is observed replace the 4 sub-assemblies.
    - Inspect the control units, paying particular attention to their
    spring. If any defect is observed, replace the 4 units.

    Old version New version

    Guide/plunger Guide/plunger

    Ring

    Control unit Control unit

    1st Guide/plunger A defective Replace with guide/plunger A’


    scenario NOTE: on the control unit replace the half-moon
    washers C with the C washer C’ and the cup D by D’
    (included in the guide/plunger replacement kit).

    80
    2nd Control unit B defective Replace it with control unit B’
    scenario NOTE: it is essential to replace the guide/plunger A
    with A’ (do not use the C washer C’ or the cup D’
    included in the guide/plunger replacement kit).
    3rd Defective guide/plunger A’ Replace with guide/plunger A’
    scenario or or
    Control unit B’ defective Control unit B’

    Re-assembly is the reverse of dis-assembly.

    (16/05/2011) 80-04-M153EN
    A16
    Electrical control and adjustment

    MULTI-FUNCTION JOYSTICK (JSM)


    Overview

    JSM controller

    Boom head
    electrovalve (ON5) Accessory (R1)
    Boom extension (R2)
    Printed circuit board
    Gear selector
    DOWN
    UP R
    + N
    F
    Forward/reverse shuttle control

    J1 to J4: Replaces proportional thumbwheels

    J5: Boom head accessory button


    80

    J10 J11 J6: Free

    J4 J5 J6 J10: Forward/reverse gear switch

    J1 J2 J3
    J11: “+” et “-” press-button unit and PS unit

    J12 J12: Boom extension (R2)

    J13 J13: Accessory (R1)


    J14

    80-04-M153EN (16/05/2011)
    A17
    Electrical control and adjustment

    JSM Joystick wiring diagram

    BoomEVhead Forward/reverse gear Accessoires


    Attachments Boom extension
    Télescope
    tête de flèche Power Shift
    Boutons Buttons
    Power Shift Inverseur marche
    electrovalve (optional) (optional)
    (option) (option) shift Avant/Arrière
    R1 R2
    ON 5 UP/DOWN F/N/R

    + +

    J5 J11 J10 J13 1 6 J12 1 6

    Circuit
    Printed
    J14 17 6 7 2 4 3 5 1 9 11 10 12 imprimé
    circuit

    turquoise
    Turquoise
    Orange
    yellow
    Marron

    Rouge
    orange

    Jaune

    black

    Blanc
    white
    Rose
    Noir
    brown

    Bleu
    Violet

    pink

    blue
    red
    purple

    Gris
    green
    Vert
    grey

    1 1 2 1 2 3 4 5 1 2 3 4

    1_12V Power supply


    1_Alimentation (12 V) 1_Signal vers
    to EMS
    EMSAccessory
    Accessoire
    1_Option
    boom 2_Immobilizer signal (12V)
    2_S.Anti Démarage(12V) 2_Signal vers EMSBoom
    to EMS Télescope
    extension
    head 1_S.PS
    1_S.PS+(12V)
    +(12V) 3_S.Marchesignal
    3_Forward AV.(12V)
    (12V) 3_Alimentation
    3_5V 5V de
    supply from EMSl'EMS
    Accessory
    1_S.Option EV Tête de flèche Accessoire
    solenoid 2_S.PS-(12V)
    2_S.PS -(12V) 4_S.Marchesignal
    4_Reverse AR.(12V)
    (12V) 4_5V supply from EMS Boom
    5_0V 4_Alimentation 5V de l'EMS
    valve 4 3
    5_0V 2 3
    extension Télescope
    1 2 2 1 1 4
    signal 5 2
    6 1

    80

    (16/05/2011) 80-04-M153EN
    A18
    Electrical control and adjustment
    80

    80-04-M153EN (16/05/2011)
    B1
    Electrical control and adjustment

    CANDRIVE MODULE

    Pages

    – THE CANDRIVE MODULE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B3


    – INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B4
    – OPERATION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B6

    80

    (10/09/2010) 80-04-M153EN
    B2
    Electrical control and adjustment
    80

    80-04-M153EN (10/09/2010)
    B3
    Electrical control and adjustment

    THE CANDRIVE MODULE

    80

    (10/09/2010) 80-04-M153EN
    B4
    Electrical control and adjustment

    INSTRUCTIONS

    Functioning

    The Murphy unit converts digital data from the Can Bus into analogue data which can be displayed
    on the instrument panel.

    ECM LSU ECU

    PAD tool
    Can Bus J1939
    80

    Rev counter

    Engine coolant temperature gauge

    Engine coolant temperature indicator

    Clogged air/oil filter indicator

    Murphy unit Instrument panel

    80-04-M153EN (10/09/2010)
    B5
    Electrical control and adjustment

    Pin out

    PIN FUNCTION Voltage


    1 Negative DC, power supply (Earth) 0V
    2 Positive DC, supply (+ignition switch controlled) 12 V
    3 Negative DC, return current from gauge 0V
    4 Engine coolant temperature gauge output 9V
    5 CAN Hi 2,5 V

    80
    6 Engine temperature indicator output 12,7 V
    7 Clogged air filter indicator output 14,1 V
    8 CAN Lo 2,5 V
    9 Tachometer output
    Pin 7 gives a square wave output (0V to battery positive DC)
    with a frequency proportional to engine speed. At 1500 RPM
    engine speed, the output frequency is 121 Hz approx.
    10 Factory use
    11 Factory use
    12 Factory use

    NB. All the values shown are indicative only.

    (10/09/2010) 80-04-M153EN
    B6
    Electrical control and adjustment

    OPERATION AND MAINTENANCE

    Indicator LED

    All standard models have a green CAN LED. A flashing CAN LED indicates that CANdrive is powered,
    but is not receiving any J1939 data. A constantly lit CAN LED indicates power on with good CANbus
    connection and J1939 activity. (Note: J1939 activity can originate from any device on the CANbus
    network, and may not necessarily be valid data from the engine ECU).

    Maintenance

    CANdrive has no user serviceable parts.


    Maintenance is therefore limited to the following preventative checks:
    Check that electrical connections are secure.

    Check the CANdrive is correctly installed and protected against liquids and an excessive
    build-up of dust or dirt.
    The front label and casing can be wiped with a clean, damp cloth. Do not use cleaning
    solvents.
    80

    80-04-M153EN (10/09/2010)
    C1
    Electrical control and adjustment

    ELECTRONIC CONTROL OF THE A10VO EK 1 PUMP

    Pages

    ELECTRONIC CONTROL OF THE A10VO EK 1 PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2


    – 1 - Hydraulic diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C2
    – 2 - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C3
    – 3 - Component description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C3
    – 4 - Operating principles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C4
    – 5 - Control threshold according to engine revolutions . . . . . . . . . . . . . . . . . . . . . . . .C4
    – 6 - Error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C5
    – 7 - Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C6
    – 8 - Recording . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C6
    – 9 - Configuring RC2-2 microcontroller: menu F1 (parametrage and configuration). . . . .C8
    – 10 - Electrical diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C10

    80

    (10/09/2010) 80-04-M153EN
    C2
    Electrical control and adjustment

    ELECTRONIC CONTROL OF THE A10VO EK 1 PUMP


    1 - Hydraulic diagram
    Valve FR 19B

    Valve DR 290B

    Solenoid valve EK1

    A10V63
    PUMP

    Pump swash plate


    angle control

    Valve FR 19B Solenoid valve EK1

    Valve DR 290B
    80

    Pump swash plate angle control


    S - Aspiration min.: -1 bar* (max. flow)
    Max. 0 bar (zero flow)

    B - Pressure min. 19 bar (pump stand-by pressure)


    Max. 270 bar (main pressure relief valve pressure at control block)

    X - LS min. 0 bar (Δp = 19 bar)


    Load signal Max. 251 bar (270 - 19 bar)

    L1 min. 0.0001 bar (19 bar)


    Max. 0,1 bar (270 bar) * in general - 0,2 bar
    80-04-M153EN (10/09/2010)
    C3
    Electrical control and adjustment

    2 - General

    The A10VO EK1 pump is an axial piston variable pump controlled by an RC2 microcontroller which
    controls the pump’s output, thereby avoiding all engine overloads.

    3 - Component description

    100 PS

    1 - EK1 proportional solenoid valve


    4

    2 - Accelerator position sensor (on injection


    2 pump)

    3 - Engine revolutions sensor (terminal W


    3
    on alternator)

    4 - RC2 control unit (behind driver’s seat in


    cab)
    1

    120 PS

    1 - EK1 proportional solenoid valve


    3

    80
    2
    2 - ECM (engine computer)

    3 - RC2 control unit (behind driver’s seat in


    cab)

    (10/09/2010) 80-04-M153EN
    C4
    Electrical control and adjustment

    4 - Operating principle

    The electronic unit receives two pieces of information which permit it to authorize either full pump
    output or 60% of its capacity.
    One signal comes from the pedal position sensor (theoretical information about the engine revolutions)
    and the other comes from terminal W on the alternator (real information about the engine revolutions).
    The control unit compares the real and theoretical revolutions and deduces from this if the engine is
    overloaded or not.
    For example, if the engine is losing more than 50 rpm at idle the RC2 stops the pump exceeding 60%
    output flow through the bias of the EK1 proportional solenoid valve, reducing its power supply.

    5 - Control threshold according to engine revolutions

    3000

    Control threshold
    Real diesel engine revolutions at terminal W on alternator

    300
    300tr/min
    rpm

    2500

    2000 200
    200tr/min
    rpm
    Q=100%

    1500

    50
    50tr/min
    rpm
    1050
    1000 Q=60%

    500
    80

    x
    0
    Pedal position
    0% 50% 100%
    Q = pump flow Loss of revolutions tolerance range

    The curve above indicates the control threshold according to engine revolutions. For example, at
    1500 rpm the system accepts a difference of 200 rpm (y) between the real and theoretical rpm.
    If the difference exceeds this value the electronics send out a command to reduce the capacity of
    the pump.

    When the real engine revolutions are below 1050 rpm (configurable value: F1, 4, 6 Switch rpm) the
    pump capacity is automatically reduced to the minimum authorized value of 60% (configurable value:
    F1, 4, 1GLR mini).

    80-04-M153EN (10/09/2010)
    C5
    Electrical control and adjustment

    6 - Error codes

    BB3 ⇒ F2
    PAD ⇒ Fault reading

    1- Actual Faults
    2- Saved Faults
    3- Delete Faults

    The red LED on the RC2-2 flashes at different frequencies to indicate different faults.

    DIAGNOSTIC MENU F2 Red LED flash


    Error code Likely cause Effect Solution frequency
    Pump proportional Hydraulic pump As a consequence of Check cable, connector 1000 ms
    solenoid valve proportional solenoid the positive safety on and solenoid. (1 second)
    valve cable cut or short the solenoid valve, the
    circuited. pump keeps 100% flow.
    The telehandler engine
    may stall as there is
    no electronic power
    control.

    Diesel potentiometer Diesel set point Maximum pump output Adjust diesel set-point 2000 ms
    potentiometer on reduced to 30% flow. potentiometer. Check (2 seconds)
    injection pump cable and connector.
    (theoretical rpm) not
    adjusted, wire cut or
    short-circuited.
    Diesel sensor * Cable to alternator Diesel engine load Check cable and 500 ms
    (real rpm) cut or short- exceeds tolerance. connector. (1/2 second)
    circuited. Active control of flow =
    60%

    * Caution: if the telehandler engine stalls in use the diesel sensor error code is displayed and the

    80
    pump is locked into 100%. In this event it is necessary to switch off the ignition and re-start.

    (10/09/2010) 80-04-M153EN
    C6
    Electrical control and adjustment

    7 - Measurement

    BB3 ⇒ PROC
    PAD ⇒ Parameter reading

    When the PROC menu is selected you have a choice of 8 parameters. You must then select two of
    them by pressing the number that corresponds to the required parameter. The two lines selected will
    then show the values measured.

    Menu PROC - Reading dynamic values


    VALUE UNIT DESCRIPTION
    1- Engine speed RPM Diesel engine set point (real engine revolutions)
    2- Pump % Maximum authorized pump output
    3- Nominal potentiometer % Not used
    4- Diesel potentiometer % Gross value engine revolutions potentiometer
    5- Diesel characteristic RPM Diesel learning curve (theoretical engine revolutions

    6- D nominal value RPM Revolutions set point (learning curve - overwriting)


    7- Swi output Not used
    8- Prop current mA Supply current to pump solenoid valve

    8 - Recording

    BB3 ⇒ TEACH

    When the TEACH menu is selected you can choose from 4 parameters. You must choose one of the
    first two parameters. Parameters 3 and 4 are not used.

    Menu available Function


    1- Save Params The purpose of this function is to record and save in the RC2-2 memory all
    80

    modifications made by the BB3 calibration tool.


    2- Default Params The purpose of this function is to automatically re-establish all the factory settings
    for menu F1. It is also called RESET.
    Caution: After carrying out a factory reset, a minimum of two parameters must still
    be set manually (blue highlights for setting theoretical engine revolutions).
    1- Setting the “diesel potentiometer” F1, 1, 2 + setting procedure
    6- “Diesel charac” learning curve, F1, 2, 1 and curve setting

    3- Get EEPROM Not used


    4- Send EEPROM Not used

    80-04-M153EN (10/09/2010)
    C7
    Electrical control and adjustment

    80

    (10/09/2010) 80-04-M153EN
    C8
    Electrical control and adjustment

    9 - Configuring RC2-2 microcontroller: menu F1 (parametrage and configuration)

    1 - Gen settings 2 - GLR settings 3 - Param 1 GLR


    1 - nominal potentiometer 1 - diesel charac 1 - P1 (nA > nN)

    min. position / Adjustment range min. 0 Adjustment range min. 1


    max. position / max. 1 max. 2000
    step +/- 1 step +/- 10
    0 400
    Not used
    Creation of learning curve

    2 - diesel potentiometer 2 - GLR on/off 2 - P2 (nA < nN)

    idle speed value 1 GLR off Adjustment range min. 1


    min. position > 0,6 value 2 GLR on max. 2000
    max. revolutions GLR on step +/- 10
    max. position < 4,4 400

    Potentiometer set point, diesel Example


    Power regulation activation
    engine revolutions
    3 - Iiters/min pump 3- 3 - I1 (nA>nN n’>0)
    (mA)
    Adjustment range min. 200 0,8 V Adjustment range min. 0
    max. 600 4,3 V max. 1000
    step +/- 10 step +/- 10
    400 mA 100
    Minimum current proportional
    solenoid valve
    4 - max pump liters 4 - teeth diesel 4 - I2 (nA>nN n’<0)
    (mA)
    Adjustment range min. 1000 Adjustment range min. 1 Adjustment range min. 0
    max. 1600 max. 300 max. 1000
    step +/- 10 step +/- 1 step +/- 10
    1200 mA MLA17 100
    MLTB17
    Maximum current to proportional Number of teeth on engine flywheel
    solenoid valve or engine revolutions reading
    coefficient
    5 - Dither - freq 5 - fixed eng spd 5 - I3 (nA<nN n’<0)
    (rpm)
    value 1 100 Hz Adjustment range min. 0 Adjustment range min. 0
    value 2 200 Hz max. 3000 max. 1000
    100 Hz step +/- 10 step +/- 10
    80

    Dither frequency adjustment 0 rpm 400

    6 - CAN-service 6 - diesel-up 6 - I4 (nA<nN n’>0)


    (ms)
    value 1 on Adjustment range min. 500 Adjustment range min. 0
    value 2 off max. 3000 max. 1000
    off step +/- 22 step +/- 10
    3000 240
    Injector pump acceleration inertia
    Not used ms
    ramp
    7 - displacem swi 7 - diesel-down 7 - D factor
    (ms)
    value 1 setting poti Adjustment range min. 500 Adjustment range min. 0
    value 2 setting BB3 max. 3000 max. 1000
    BB3 step +/- 22 step +/- 10
    setting 500 ms 50
    Max. pump output: controlled by
    Injector pump deceleration inertia
    potentiometer or BB3
    ramp

    8 - nom displacem 8- 8 - D call rate

    Adjustment range min 0% Adjustment range min. 3


    max 100% max. 6
    +/- 1% step +/- 3
    100 % 3
    Max. permitted pump output in %

    80-04-M153EN (10/09/2010)
    C9
    Electrical control and adjustment

    4 - Param 2 GLR 5 - Ramps 6 - Calibration


    1 - GLR min R pump out 1-
    MLT B-E2 (ms)
    adjustment range min 0% 60% Adjustment range min. 22
    max 80% max. 10000 22 ms
    step +/- 1% MLA Euro2 step +/- 22
    60%
    Min. permitted pump output Ramp between potentiometer set
    in %. point and tilt towards maximum
    NOTE: Do not set to less than output
    40%.
    2 - measure time R pump in 2 - Error Current
    (ms) (ms)
    adjustment range min 50 Adjustment range min. 22 22 ms Adjustment range min. 0%
    max 1000 max. 10000 max. 100% 30%
    step +/- 10 step +/- 22 step +/- 1%
    150 ms
    Ramp between potentiometer set
    point and tilt towards minimum
    output
    3 - dump idle spee 3-
    (rpm)
    adjustment range min 50
    max 300
    step +/- 5
    50 rpm
    Engine load tolerance at idle
    4 - dump half spee 4-
    (rpm)
    adjustment range min 50
    max 500
    step +/- 5
    200 rpm
    Engine load tolerance at half
    revolutions
    5 - dump full spee 5 - Min Cur SP
    (rpm) (µA)
    adjustment range min 50 Adjustment range min. 0
    max 500 max. 5000 1000
    step +/- 5 step +/- 100 µA

    80
    300 rpm
    Engine load tolerance at
    maximum revolutions
    6 - Switch rpm 6 - Max Cur SP
    (rpm) (µA)
    adjustment range min 800 Adjustment range min. 1000
    max 2500 max. 15000 7000
    step +/- step +/- 100 µA
    1050 rpm
    Revolutions, output locked
    at minimum
    7 - Const ramp 7 - Min Cur DP
    (ms) (µA)
    adjustment range min 0 Adjustment range min. 0 Euro 2
    max 2000 max. 5000 5000
    step +/- step +/- 100 µA
    1000 ms
    Ramp GLR min → GLR max
    8- 8 - Max Cur DP
    (µA)
    Adjustment range min. 1000 Euro 2
    max. 15000 12000
    step +/- 100 µA

    Setting theoretical revolutions sensor User-adjustable settings

    (10/09/2010) 80-04-M153EN
    C10
    Electrical control and adjustment

    10 - Electrical diagrams

    100 PS

    ignition switcht
    electronics power
    emergency supply
    stop button
    Movement outputs
    Supply for proportional
    and on/off outputs

    earth

    frequency inputs
    proportional

    proportional
    rotational speed 1 2,3 A

    outputs
    sensors (W) sources 5V, 2x15 mA
    solenoid valves
    stabilized voltage

    outputs
    On/off
    Voltage inputs
    80

    potentiometers

    TxD RS
    232RxD
    current inputs

    BB-3
    diagnostics
    port
    reserved

    CAN H
    CAN L
    On/off inputs

    RC2-2 earth

    80-04-M153EN (10/09/2010)
    C11
    Electrical control and adjustment

    7,5A
    G
    vi
    1A A
    r r
    M B
    C
    D
    H
    E

    r r r r/n n vt o vi
    A1
    41 42 33 17 51 50 52

    1 27 28 31 32 47 46 49 2

    r r jvt m jvt r j vt jvt jvt

    potentiometers

    proportional
    solenoid valves

    80

    (10/09/2010) 80-04-M153EN
    C12
    Electrical control and adjustment

    120 PS

    ignition switcht
    electronics power
    emergency supply
    stop button
    Movement outputs
    Supply for proportional
    and on/off outputs

    earth

    frequency inputs
    proportional

    proportional
    2,3 A

    outputs
    sources 5V, 2x15 mA
    solenoid valves
    stabilized voltage

    outputs
    On/off
    Voltage inputs
    80

    TxD RS
    current inputs

    232 RxD BB-3


    diagnostics
    port
    reserved

    CAN H ECM Bus


    CAN L Can
    On/off inputs

    RC2-2 earth

    80-04-M153EN (10/09/2010)
    C13
    Electrical control and adjustment

    F1

    G
    155
    F35 V
    18 1
    V10 17 F33 V 16

    M 5 V 5

    V 13

    4 V 12

    V 15

    ep:2 V 3

    V 11

    8 54 14 53 44 43 42 45 V 4

    A1
    1 27 41 42 24 50 51 52

    31 30

    S7 31 2 28 40 39

    ep:1 48 47
    36 7 11 3

    ep:3
    Y5 21 22
    35

    AG AG

    39 40 41

    80

    (10/09/2010) 80-04-M153EN
    C14
    Electrical control and adjustment
    80

    80-04-M153EN (10/09/2010)
    D1
    Electrical control and adjustment

    PGV MODULE

    Pages

    PGV module operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3


    – Operating principles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D3
    – Location of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D4
    – Description of electrical components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
    – Description of hydraulic components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D5
    – Electricity (function of wires) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D6
    – Electricity (internal wiring connections in joystick) . . . . . . . . . . . . . . . . . . . . . . D7
    – Wiring diagram (cabling) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D8
    – Wiring diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D9
    – Hydraulics (component diagram) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D10
    – Hydraulics (schematic) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D11

    80
    Input testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D12
    – Testing «extend boom» command . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D12
    – Verification of «retract boom command» . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D13
    – Testing «Accessory direction 1» command . . . . . . . . . . . . . . . . . . . . . . . . . . . D14
    – Testing «Accessory direction 2» command . . . . . . . . . . . . . . . . . . . . . . . . . . . D15
    Testing outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D16
    – Installation of equipment for testing proportional solenoid valve . . . . . . . . . . . D16
    – Installation of multi-meter for testing outputs . . . . . . . . . . . . . . . . . . . . . . . . . D17

    (10/09/2010) 80-04-M153EN
    D2
    Electrical control and adjustment
    80

    80-04-M153EN (10/09/2010)
    D3
    Electrical control and adjustment

    PGV MODULE
    Operation of PGV module

    Operating principle

    The PGV module is an electronic interface that feeds an on/off signal to the boom extension and
    accessory solenoid control valves.

    The module also controls a PWM proportional solenoid valve, which modulates the increase and
    decrease in pilot pressure.

    Ref. unit
    100 %
    f = 150 Hz
    I MAX = 45 % Parameters 233504
    X = (1,2) * 1-1* 60
    1-2 75
    1-3 1900
    I MAX 1-4 1250
    2-1 55
    X-2
    2-2 75
    X-1
    2-3 1350
    2-4 1250

    t * The 1 corresponds to boom retraction


    X-3 X-4 movement parameters.
    The 2 corresponds to boom extension
    movement parameters.

    80

    (10/09/2010) 80-04-M153EN
    D4
    Electrical control and adjustment

    Component locations

    16 4
    80

    19 10 1

    80-04-M153EN (10/09/2010)
    D5
    Electrical control and adjustment

    Description of electrical components

    1 2 16
    1 Solenoid valve (assembly)
    2 Solenoid valve (proportional)
    5 3 ON/OFF solenoid valve
    4 Manipulator
    6 9 4 5 Proportional solenoid valve connector
    6 ON/OFF solenoid valve connector
    3
    7 Telehandler harness
    8 Joystick wiring harness
    9 Electronic control unit wiring harness
    7 8
    16 233 504 electronic unit (PGV module)

    Description of hydraulic components

    1
    3

    80

    19 10

    1 Solenoid valve (assembly)


    2 Solenoid valve (proportional)
    3 ON/OFF solenoid valve
    10 Feed block + accumulator
    19 Control Valve

    (10/09/2010) 80-04-M153EN
    D6
    Electrical control and adjustment

    Electricity (function of cables)

    Function of cables

    1 - Green accessory button signal


    2 - Yellow boom extension button signal
    3 - Supply (+) boom extension buttons
    4 - Transmission cut-off button
    5 - Supply (+) transmission cut-off button
    6 - Supply (+) accessory buttons
    7 - Green boom extension button signal
    7 - Yellow accessory button signal

    Male connector: Female connector:


    telehandler joystick

    8 1 1 8 8 1 1 8
    Harness 7 2 7 7 2 7 Harness
    2 2
    machine 6 3 3 6 6 3 3 6 manipulator
    5 4 4 5 5 4 4 5
    80

    PGV module

    80-04-M153EN (10/09/2010)
    D7
    Electrical control and adjustment

    Electricity (internal wiring connections, joystick)

    Joystick
    connector
    Yellow accessory
    Boom Accessory Green accessory button signal
    extension buttons button signal
    buttons Yellow boom Green boom
    extension button 1 8 extension
    Transmission 7 button signal
    signal 2
    cut-off button
    +12 machines 3 6 +12 machines
    (boom extension 4 5 (accessory
    button supply) button supply)
    Transmission +12 machines
    cut-off signal (transmission
    cut-off button
    supply)

    3 + 6 + 5 +

    5 joystick
    buttons green button green button grey button

    Boom Accessory Transmission


    extension button cut-off button
    button

    80
    yellow button yellow button

    7 2 1 8 4 (K2 relay)

    Boom Boom Accessory Accessory Transmission


    retraction extension retraction extension cut-off signal
    signal signal signal signal

    PGV module

    (10/09/2010) 80-04-M153EN
    D8
    Electrical control and adjustment

    Wiring diagram (cabling)

    2
    Telehandler PGV module
    harness Electronic box

    4 1

    n4

    n11 n6 bc7
    ro n2 n3 bc3
    j n1 n9 bc4
    n 8 1 1 8 n8 n5 8 1 1 8 bc6
    bl 7 2 2 7 n7 n10 7 2 2 7 bc8
    ro 6 3 3 6 n n 6 3 3 6 bc5
    r 5 4 4 5
    n n 5 4 4 5

    o n n bc9
    r bc11
    bc12
    bc10

    jvt bl jvt ro
    jvt jvt

    1- Manipulator
    3
    80

    2- Electronic box

    3- Electrovalve

    4- Telehandler wiring harness


    jvt n
    j
    jvt
    jvt

    80-04-M153EN (10/09/2010)
    D9
    Electrical control and adjustment

    Schematic diagram

    + 12 V PGV module
    Attachment
    Electronic card B C pos
    A direction 1
    Telescope extension
    Transmission
    7,5 A F.1 D E cut-off relay
    Telescope retraction
    Proportional bl Attachment
    solenoid valve m
    pos
    direction 2
    Wire No. Wire No.

    Accessory 1 E
    solenoid valve 1 9 10 Attachment 2
    r jvt j 1 1
    2 3 4 3
    Pre-wiring for jvt ro 2 2
    TUV option Boom extension B Telescope
    solenoid valve 11 6 extension
    r r 3 3 A Transmission
    5 Cable colors 5 12 cut-off
    ro or 4 n 4
    Transmission cut-off
    7 7 11 9
    relay
    r 5 n 5
    Pre-wiring 7
    9 9
    for optional
    accessory auto- Boom retraction
    ro 6 n 6 D Telescope
    solenoid valve 7 10 8 retraction
    locking jvt bl 7 7
    8 5 6 5
    jvt
    Accessory 2
    n 8 8 C Attachment 1
    solenoid valve

    Joystick buttons
    8 1 1 8 8 1 1 8
    7 2 2 7 7 2 2 7
    6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    jvt

    0V

    80

    (10/09/2010) 80-04-M153EN
    D10
    Electrical control and adjustment

    Hydraulics (component diagram)

    Hydraulic circuit MLT 630/731 Series B - E2

    16

    7 1
    3

    Lay-out in cabin to the right 8


    of operator

    19
    10
    1 - Electrovalve
    2 - Electrovalve
    3 - Electrovalve
    5 5 - Control block control hoses
    80

    6 - Control block control hoses


    7 - Supply hose
    8 - Return (to tank) hoses
    10 - Feed block

    6 16 - Module
    19 - Control Valve

    80-04-M153EN (10/09/2010)
    D11
    Electrical control and adjustment

    Hydraulics schematic diagram

    Min. pressure ≈ 10 bar


    Max. pressure ≈ 140 bar 0,7 L. 10 - Feed block + accumulator
    13 b
    P1 1 - Solenoid valve (controlled by the electronic
    35 b 10 module)
    U
    19 - Control Valve
    45 ±5 b EA - Accessory element
    ET - Boom extension element
    P2 T
    R - Hydraulic tank
    P - Equipment pump
    T P M - I.C. engine
    M4
    M2
    Telescoping

    CA - Suction strainer
    ELECTRICAL
    B1
    COMMANDS
    A1
    Telescope M2 M1
    extension Attachment
    M3
    Telescope M4 M3 M1
    Attachments

    retraction Attachment
    B2

    A2
    1

    X1 X2

    LS CF EF 80
    M3 M4
    700 μ

    P
    43,77 cm3/tr M
    M1 M2

    CA

    Y1 Y2
    R 19

    (10/09/2010) 80-04-M153EN
    D12
    Electrical control and adjustment

    Input verification

    Testing “extend boom” command

    Connect the multi-meter between the joystick connector and the input connector on the electronic
    module.

    Without pressing
    the joystick
    0V button
    0 20 V

    8 1 1 8 8 1 1 8
    7 2 2 7 7 2 2 7

    6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    Joystick
    Electronic module connector
    input connector

    Multi-meter

    When pressing
    the joystick
    80

    12 V button

    0 20 V

    8 1 1 8 8 1 1 8
    7 2 2 7 7 2 2 7

    6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    Joystick
    Electronic module
    connector
    input connector

    Multi-meter
    80-04-M153EN (10/09/2010)
    D13
    Electrical control and adjustment

    Testing the “retract boom” command

    Connect the multi-meter between the joystick connector and the input connector on the electronic
    module.

    Without pressing
    0V the joystick
    button
    0 20 V

    8 1 1 8 8 1 1 8
    7 2 7
    7 7 2 7
    2 2
    6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    Joystick
    Electronic module connector
    input connector

    Multi-meter

    When pressing
    the joystick

    80
    12 V button
    0 20 V

    8 1 1 8 8 1 1 8
    7 2 7
    7 7 2 7
    2 2
    6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    Joystick
    Electronic module connector
    input connector

    Multi-meter
    (10/09/2010) 80-04-M153EN
    D14
    Electrical control and adjustment

    Testing the “Accessory direction 1” command

    Connect the multi-meter between the joystick connector and the input connector on the electronic
    module.

    Without pressing
    0V the joystick
    button
    0 20 V

    8 1 8
    8 1 1 8 8 1
    7 2 2 7 7 2 2 7

    6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    Joystick
    Electronic module
    connector
    input connector

    Multi-meter

    When pressing
    the joystick
    12 V button
    80

    0 20 V

    8 1 8
    8 1 1 8 8 1
    7 2 2 7 7 2 2 7

    6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    Joystick
    Electronic module connector
    input connector

    Multi-meter
    80-04-M153EN (10/09/2010)
    D15
    Electrical control and adjustment

    Testing the “Accessory direction 2” command

    Connect the multi-meter between the joystick connector and the input connector on the electronic
    module.

    Without pressing
    the joystick
    0V button
    0 20 V

    8 1 1 8 8 1 1 8
    7 2 2 7 7 2 2 7

    6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    Joystick
    Electronic module connector
    input connector

    Multi-meter

    When pressing
    the joystick
    12 V button

    80
    0 20 V

    8 1 1 8 8 1 1 8
    7 2 2 7 7 2 2 7

    6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    Joystick
    Electronic module connector
    input connector

    Multi-meter
    (10/09/2010) 80-04-M153EN
    D16
    Electrical control and adjustment

    Testing outputs

    Installation of equipment for testing proportional solenoid valve

    Using a measurement adapter (Ref. 662196), it is possible


    to check the proportional solenoid valve supply. After
    approximately 3 seconds, the voltage measured at the
    solenoid valve should correspond to 45% of the voltage at
    the battery.

    (see table on following page)

    Adapter 662196

    f = 150 Hz
    100 %
    IMAX = 45 %
    X = (1,2)

    I MAX

    X-2
    X-1

    t
    X-3 X-4
    80

    80-04-M153EN (10/09/2010)
    D17
    Electrical control and adjustment

    Connecting multi-meter to test outputs

    Connect the multi-meter between the PGV module output connector and the telehandler connector.
    Carry out the operations described in the table below.

    V
    0 20 V

    PGV module

    Male connector:
    telehandler
    2
    1
    8 1 8
    8 8 1 8
    1 1
    7 7
    7 7 2 7
    Telehandler 2 2 2

    harness 6 3 3 6 6 3 3 6
    5 4 4 5 5 4 4 5

    Output connector
    on electronic unit

    Brown wire
    Multi-meter
    Blue wire

    Adapter
    Ref. 662196

    80
    V
    0 20 V

    Proportional
    solenoid valve

    Joystick

    (10/09/2010) 80-04-M153EN
    D18
    Electrical control and adjustment

    8 1 2 7 Proportional Proportional
    Connector terminal → solenoid valve solenoid valve
    Brown wire Blue wire
    Joystick button
    None 0V 0V 0V 0V 0V 0V

    Start of press Battery voltage 0 V 0V 0V 0V 0V


    Yellow Held for 3 seconds Battery voltage 0 V 0V 0V 45% U battery 0V
    accessory
    Release start Battery voltage 0 V 0V 0V 45% U battery 0V
    Released 3 seconds 0V 0V 0V 0V 0V 0V
    Start of press 0V Battery voltage 0V 0V 0V 0V
    Green Held for 3 seconds 0V Battery voltage 0V 0V 45% U battery 0V
    accessory
    Release start 0V Battery voltage 0V 0V 45% U battery 0V
    Released 3 seconds 0V 0V 0V 0V 0V 0V
    Start of press 0V 0V Battery voltage 0V 0V 0V
    Yellow Held for 3 seconds 0V 0V Battery voltage 0V 45% U battery 0V
    boom
    Release start 0V 0V Battery voltage 0V 45% U battery 0V
    extension
    Released 3 seconds 0V 0V 0V 0V 0V 0V
    Start of press 0V 0V 0V Battery voltage 0V 0V
    Green Held for 3 seconds 0V 0V 0V Battery voltage 45% U battery 0V
    boom
    Release start 0V 0V 0V Battery voltage 45% U battery 0V
    extension
    Released 3 seconds 0V 0V 0V 0V 0V 0V
    80

    80-04-M153EN (10/09/2010)
    E1
    Electrical control and adjustment

    OPERATION AND ADJUSTMENT OF THE LONGITUDINAL


    STABILITY WARNING DEVICE

    Pages
    Operation and adjustment of the longitudinal stability warning device . . . . . . . . . . . . E2
    Safety system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E3
    Procedure for checking the strain gauge on the longitudinal stability
    warning device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
    – Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4
    – Electric checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E4

    80

    (16/05/2011) 80-04-M153EN
    E2
    Electrical control and adjustment

    Operation and adjustment of the longitudinal stability warning device

    This adjustment must be made with a stable rear axle temperature. Do not carry out this
    adjustment after carrying out brake tests as the difference in temperature between the
    axle and the gauge will adversely affect the adjustment.

    Before adjusting the unit move the machine in order to ensure the strain gauge is
    positioned.
    A last check of this setting must be made before the machine is delivered.

    Diagram 1 Diagram 2
    Affix the adhesive label after
    carrying out adjustments and
    1 Red LED checking compliance. (A new
    label to be affixed whenever
    adjustment is carried out)

    2 Red LEDs SE
    2 Yellow LEDs SA
    LY
    4 Green LEDs 224
    777

    Adjustment control access


    hole. (Tool diameter 2 mm;
    length 40 mm minimum)
    80

    80-04-M153EN (16/05/2011)
    E3
    Electrical control and adjustment

    Safety system

    2 Red LEDs

    Test button

    Audible warning disabled


    indicator light

    2 Yellow LEDs Disable audible


    warning button

    4 Green LEDs
    DEUTSCH
    IPD - USA
    DT04-3P

    80
    Power connector and signal out
    from aggravating movement
    cut-off

    Connection to strain gauge


    Adjustment micro-contact
    (accessible with 6 mm
    Allen key)

    (16/05/2011) 80-04-M153EN
    E4
    Electrical control and adjustment

    Procedure for checking the longitudinal stability warning device strain gauge

    Connections

    Supply + red wire/contact No1


    Supply - and PT 100 brown wire/contact No2
    Measurement + yellow wire/contact No3
    Measurement - green wire/contact No4
    PT 100 blue wire/contact No5
    Shielding white wire/contact No6

    Description of strain gauge connectors

    Shielding 6 1 Supply A+

    PT 100 5 2 Supply A-

    Measurement - M 4 3 Measurement M+

    Before carrying out any electrical test, visually inspect the gauge and its connections.
    80

    Electrical check

    Disconnect the gauge from the electrical circuit.

    Using a multi-meter, take the following measurements.


    350 Ω
    off 500Ω
    5 KΩ
    Fig. A
    Measure the resistance between A+ and A- = Z supply
    (supply resistance)
    Values: 300Ω ≤ Z supply ≤ 400Ω

    Fig. A

    80-04-M153EN (16/05/2011)
    E5
    Electrical control and adjustment

    Fig. B
    Measure the resistance M+ and M- = Z supply
    350 Ω (measurement system resistance)
    off 500Ω Values: 300Ω ≤ Z supply ≤ 400Ω
    5 KΩ

    Fig. B

    Fig. C
    Measure the resistance between A- and PT100
    109 Ω = Z PT100
    off 500Ω Values: 101Ω + 0,39xT (gauge temperature)
    5 KΩ
    Example:
    T = 20°C so Z PT100 = 101Ω + 7,8Ω = 109Ω

    Fig. C

    Fig. D
    Measure the resistance between A+ and the shielding:
    l Zbl
    off 500Ω
    Zbl > 30MΩ (infinite resistance or open circuit)
    5 KΩ

    Fig. D
    80

    Fig. E
    l Measure the resistance between A+ and the telehandler
    earth: Z earth
    off 500Ω
    5 KΩ Z earth > 30MΩ (infinite resistance or open circuit)

    Fig. E

    (16/05/2011) 80-04-M153EN
    E6
    Electrical control and adjustment
    80

    80-04-M153EN (16/05/2011)
    ELECTRICAL SPECIFIC TOOLING

    pages

    DIAGNOSTIC CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
    DOCKING STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
    WORKSHOP AREA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
    BREAK OUT BOX KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
    SOLENOID ADAPTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

    80

    (11/05/2011) 80-09-M153EN
    2
    Electrical specific tooling

    DIAGNOSTIC CASE
    80

    80-09-M153EN (11/05/2011)
    3
    Electrical specific tooling

    12
    11

    10

    5
    9
    13

    6 8

    7
    1

    3 4

    80
    Diagnostic toolkit .......................................................................................746120

    Consisting of:

    1. 1 Cigar lighter socket supply cable ............................................745240


    2. 1 Red battery crocodile clip and cable .......................................745241
    3. 1 Black battery crocodile clip and cable .....................................745242
    4. 1 Supply cable ........................................................................745243
    5. 1 Portable VCI cable ................................................................745244
    6. 1 Manitou OBD Diag cable .......................................................745245
    7. 1 Manitou RC2/RC4 Diag cable ................................................745246
    8. 1 CE L standard Mains cable: 3m .............................................745247
    9. 1 Diag power supply unit 3G 60W .............................................745251
    10. 1 Battery LI-ION 7.4V/9.6AH ....................................................745367
    11. 1 PAD (rugged PC and case kit) ................................................745438
    12. 1 VCI (Vehicle Communication Interface/PAD)............................745439
    13. Styli (batch of 3) ......................................................................745368
    (11/05/2011) 80-09-M153EN
    4
    Electrical specific tooling

    DOCKING STATION

    Docking station (battery charging)..............................................................745236

    WORKSHOP AREA
    80

    Workshop area (area + station)...................................................................745235

    80-09-M153EN (11/05/2011)
    5
    Electrical specific tooling

    BREAK OUT BOX KIT

    Break out box (DT type connectors)

    Break out box (DTM type connectors)

    Break out box kit .......................................................................................785503

    Consisting of:

    1. 1 break out box (DT type connectors) ........................................785504


    2. 1 Break out box (DTM type connectors) .....................................785505

    SOLENOID ADAPTER
    80

    Solenoid adapter ........................................................................................662196

    (11/05/2011) 80-09-M153EN
    6
    Electrical specific tooling
    80

    80-09-M153EN (11/05/2011)

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